BOSTITCH RC10 240 Roll Cage Compressor Instruction Manual

BOSTITCH RC10 240 Roll Cage Compressor

Product Information

• Product Name: Unknown
• Model Number: 102633REVE
• Manufacturer: Unknown

Product Usage Instructions

1. Tank: The tank is used to store compressed air. Ensure that the tank is properly connected and securely fastened before use.
2. Condensation Drain : The condensation drain is used to remove excess moisture from the tank. Regularly check and empty the condensation drain to prevent water buildup.
3. Compressed Air Outlet: The compressed air outlet is where you can connect your tools or equipment to receive compressed air. Make sure to use the appropriate fittings and connectors for a secure connection.
4. Handle: The handle provides a grip for carrying and maneuvering the product. Adjust the handle to a comfortable position before use.
5. Guard: The guard is a protective cover that prevents contact with moving parts or hot surfaces. Ensure that the guard is in place and securely attached before operating the product.
6. Pressure Gauge: The pressure gauge displays the current pressure inside the tank. Monitor the pressure gauge to ensure it is within the recommended range for safe operation.
7. Thermal-Breaker: The thermal-breaker is a safety feature that automatically shuts off the product in case of overheating. If the thermal-breaker is triggered, allow the product to cool down before attempting to restart it.
8. Oil Level Stick: The oil level stick is used to check the oil level in the product. Regularly inspect the oil level and add oil as needed according to the manufacturer’s instructions.
9. Handle Adjustments: The handle can be adjusted to different positions for ergonomic use. Find the most comfortable position for your grip and adjust the handle accordingly.
   Please note that this response is based on the limited information provided from the text-extract of the user manual. For specific usage instructions and safety guidelines, refer to the complete user manual or contact the manufacturer for further assistance.

PRODUCT OVERVIEW

1. TANK
2. CONDENSATE DRAIN
3. COMPRESSED AIR OUTLET
4. PRESSURE REDUCER
5. HANDLE
6. PRESSURE SWITCH
7. GUARD
8.  WHEEL
9. PRESSURE GAUGE
10. AIR FILTER
11. THERMAL-BREAKER
12. COMPRESSOR UNIT
13. OIL LEVEL STICK
14. SECURITY VALVE
15. HANDLE ADJUSTMENTS
16. CABLE AND HOSE TIDY

SAFETY INSTRUTION

• READ THE INSTRUCTION HANDBOOK:
  Before positioning, operating or adjusting the compressor, read the instruction book carefully.

• RISK OF ELECTRIC SHOCK:
  Caution: before doing any work on the compressor, it must be disconnected from the power supply.

• RISK OF HIGH TEMPARATURES:
  Caution: the compressor contains some parts which might reach high temparatures.

• RISK OF ACCIDENTAL START-UP:
  Attention: the compressor could start automatically in case of a black-out and subsequent reset.

IMPORTANT INFORMATION

Read and understand all of the operating instructions, safety precautions and warnings in the Instruction Manual before operating or maintaining this compressor. Most accidents that result from compressor operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures. Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions. Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the compressor and in this Instruction Manual. Never use this compressor in a manner that has not been specifically recommended by manufacturer, unless you first confirm that the planned use will be safe for you and others.

MEANINGS OF SIGNAL WORDS

• WARNING: indicates a potentially hazardous situations which, if ignored, could result in serious personal injury.
• CAUTION: indicates a hazardous situations which, if ignored, could result moderate personal injury, or could cause machine damage.
• NOTE: emphasizes essential information

SAFETY

IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE COMPRESSOR.
WARNING: DEATH OR SERIOUS BODILY INJURY COULD RESULT FROM IMPROPER OR UNSAFE USE OF COMPRESSOR. TO AVOID THESE RISKS, FOLLOW THESE BASIC SAFETY INSTRUCTIONS.
READ ALL INSTRUCTIONS

1. NEVER TOUCH MOVING PARTS
   Never place your hands, fingers or other body parts near the compressor’s moving parts.

2. NEVER OPERATE WITHOUT ALL GUARDS IN PLACE
   Never operate this compressor without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety features, be sure to replace the guards or safety feature before resuming operation of the compressor.

3. ALWAYS WEAR EYE PROTECTION
   Always wear safety goggles or equivalent eye protection. Compress ed air must never be aimed at anyone or any part of the body.

4. PROTECT YOURSELF AGAINST ELECTRIC SHOCK
   Prevent body contact with grounded surfaces such as pipes, radiators, ranges and refrigeration enclosures. Never operate the compressor in damp or wet locations.

5. DISCONNECT THE COMPRESSOR
   Always disconnect the compressor from the power source and remove the compressed air from the air tank before servicing, inspecting, maintaining, cleaning, replacing or checking any parts.

6. AVOID UNINTENTIONAL STARTING
   Do not carry the compressor while it is connected to its power source or when the air tank is filled with compressed air. Be sure the knob of the pressure switch in the “OFF” position before connecting the compressor to its power source.

7. STORE COMPRESSOR PROPERLY
   When not in use, the compressor should be stored in dry place. Keep out of reach of children. Lock-out the storage area.

8. KEEP WORK AREA CLEAN
   Cluttered areas invite injuries. Clear all work areas of unnecessary tools, debris, furniture etc…

9. KEEP CHILDREN AWAY
   Do not let visitors contact compressor extension cord. All visitors should be kept safely away from work area.

10. DRESS PROPERLY
    Do not wear loose clothing or jewellery. They can be caught in moving parts. Wear protective hair covering to contain long hair.

11. DON’T ABUSE CORD
    Never yank it to disconnect from receptacle. Keep cord from heat, oil and sharp edges.

12. MAINTAIN COMPRESSOR WITH CARE
    Follow instructions for lubricating. Inspect cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged.

13. OUTDOOR USE EXTENSION CORDS
    When compressor in used outdoors, use only extension cords intended for use outdoors and so marked.

14. STAY ALERT
    Watch what you are doing. Use common sense. Do not operate compressor when you are tired. compressor should never be used by you if you are under the influence of alcohol, drugs or medication that makes you drowsy.

15. CHECK FOR DAMAGED PARTS AND AIR LEAKS
    Before further use of the compressor, carefully checked the guard and other parts for damage to make sure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, air leak, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this Instruction Manual. Have defective pressure switches replaced by authorized service center. Do not use compressor if switch does not turn it on and off.

16. NEVER USE COMPRESSOR FOR APPLICATIONS OTHER THAN THOSE SPECIFIED
    Never use compressor for applications other than those specified in the Instruction Manual. Never use compressed air for breathing or respiration. Never stand on the compressor.

17. HANDLE COMPRESSOR CORRECTLY
    Operate the compressor according to the instructions provided herein. Never allow the compressor to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

18. KEEP ALL SCREWS, BOLTS AND COVERS TIGHTLY IN PLACE
    Keep all screws, bolts, and plates tightly mounted. Check their conditions periodically.

19. KEEP MOTOR AIR VENT CLEAN
    The motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.

20. OPERATE COMPRESSOR AT THE RATED VOLTAGE
    Operate the compressor at voltages specified on their nameplates. If using the compressor at a higher voltage than the rated voltage, it will result in abnormally fast motor revolution and may damage the unit and burn out the motor.

21. NEVER USE A COMPRESSOR WHICH IS DEFECTIVE OR OPERATING ABNORMALLY
    If the compressor appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by an authorized service center.

22. DO NOT WIPE PLASTIC PARTS WITH SOLVENT
    Solvents such as gasoline, thinner, benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

23. USE ONLY GENUINE REPLACEMENT PARTS
    Replacement parts not original may void your warranty and can lead to malfunction and resulting injuries. Genuine parts are available from your dealer.

24. DO NOT MODIFY THE COMPRESSOR
    Do not modify the compressor. Always contact the authorized service center any repairs. Unauthorized modification may not only impair the compressor performance but may also result in accident or injury to repair personnel who do not have the required knowledge and technical expertise to perform the repair operations correctly.

25. TURN OFF THE PRESSURE SWITCH WHEN THE COMPRESSOR IS NOT USED
    When the compressor is not used, turn the knob of the pressure switch OFF, disconnect it from the power source and open the drain cock to discharge the compressed air from the air tank.

26. NEVER TOUCH HOT SURFACE
    To reduce the risk of burns, do not touch tubes, heads, cylinder and motors.

27. DO NOT DIRECT AIR STREAM AT BODY
    Risk of injury, do not direct air stream at persons or animals.

28. DRAIN TANK
    Drain tank daily or after 4 hours of use. Open drain fitting and tilt compressor to empty accumulated water.

29. DO NOT STOP COMPRESSOR BY PULLING OUT THE PLUG
    Use the “AUTO/OFF” knob of pressure switch.

30. USE ONLY RECOMMENDED AIR HANDLING PARTS ACCEPTABLE FOR PRESSURE NOT LESS THAN 125 PSI (8.6 BAR)
    Risk of bursting. Use only recommended air handling parts acceptable for pressures not less than 125 psi ( 8.6 bar).

31. WEAR PROPER HEARING AND HEAD PROTECTION
    Suitable protective clothing must be worn when operating the compressor and connected tool or accessory. Consult the tool / accessory manual and adhere to any safety requirements.

REPLACEMENT PARTS
When servicing use only identical replacement parts. Repairs should be conducted only by authorized service center.

EXTENSION CORD

Use only three-extension cords that have three-prong grounding type plugs and three-pole receptacles that accept the compressor’s plug. Replace or repair damaged cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table shows the correct size to use depending on cord length and name plate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

WARNING
Avoid electrical shock hazard. Never use this compressor with a damaged or frayed electrical cord or extension cord. Inspect all electrical cords regularly. Never use in near water or in any environment where electric shock is possible.

SAFETY VALVE

This compressor is equipped with a safety valve that is set to avoid over- pressurization of the air tanks. This valve is factory pre-set at 145 PSI and will not function unless tank pressure reaches this pressure.
WARNING: DO NOT ATTEMPT TO ADJUST OR ELIMINATE THIS SAFETY DEVICE. ANY ADJUSTMENTS TO THIS VALVE COULD CAUSE SERIOUS INJURY. If this device requires service or maintenance, see an Authorized BOSTITCH Service Center.

ATTACHMENTS AND ACCESSORIES:

• For any attachment or accessory you will be using with this compressor, the maximum allowable recommended pressure should be clearly marked on the product or should be clearly noted within the operations manual. Exceeding the pressure rating of these attachments (including, but not limited to:air tools, air operated accessories, spray guns, air hose, air hose connections, tires and other inflatables) could cause them to fly apart or explode and could result in serious injury.
• Never exceed the maximum allowable pressure recommended by the manufacturer of any attachment or accessory you use with this compressor.

DUTY CYCLE

• To ensure long life of your BOSTITCH air compressor, do not operate on more than a 25% duty cycle. If this air compressor pumps air more than 25% of one hour, then the compressor’s capability is less than the air delivery required by the application. Always match the air volume requirements of the attachment or accessory with the air volume delivery of the compressor.
• To avoid overheating of the electric motor, this compressor is designed for intermittent operation as indicated on the technical dataplate (for example, S3-25 means 2.5 minutes ON, 7.5 minutes OFF).
  SAVE THESE INSTRUCTIONS AND MAKE THEM AVAILABLE TO OTHER USERS OF THIS TOOL!

OPERATION AND MAINTENANCE

NOTE: The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the compressor. Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own compressor.

INSTALLATION

• Remove the compressor from its packing, makes sure it is in perfect condition, checking if it was damaged during transport, and carry out the following operations:
• Fit the wheels and rubber tab on the tanks on which they are not already fitted, observing the instructions in (fig.1a & 1b). Also fit the Air Filter (Fig 2). Position the compressor on a flat surface or with a maximum permissible inclination of 10°, in a well aired place, protected against atmospheric agents and not in a place subject to explosion hazard. If the surface is inclined and smooth, check if the compressor moves while in operation – if it does, secure the wheels with two wedges. If the surface is a bracket or a shelf top, make sure it cannot fall, securing it in a suitable way. To ensure good ventilation and efficient cooling, the compressor must be at least 100 cm from any wall. Compressors fitted on the tank, with fixed feet, should not be rigidly secured to the ground. In this case, we advise you to fit 4 anti-vibration supports. Verify that the tanks have been drained and are clear of any moisture or dirt.

INSTRUCTIONS FOR USE

• Take care to transport the compressor correctly, do not overturn it or lift it with hooks or ropes. Check oil level, consulting the reference marks on the stick (fig. 3).
• Oil lubricated compressors may come with a bottle of oil to fill or top up the compressors – note that not all oil supplied may be needed to fill the unit to the correct level.
  NOTE: Some units (MRC6, RC-10) are equipped with an oil-free pump. There is no oil to replace or check.

ELECTRICAL CONNECTION
Single-phase compressors are supplied with an electrical cable and a two- pole & earth plug. The compressor must be connected to a grounded power socket (fig.4).
IMPORTANT: Never use the ground socket instead of the neutral wire. The ground connection must be made to meet safety standards (EN 60204). The plug of the power cable must not be used as a switch, but must be fitted in a power socket controlled by a suitable differential switch (thermalbreaker).

STARTING

• Check that the mains power matches that indicated on the electrical data-plate (fig.5) – the permissible tolerance range is +/-5%. Turn or press into position “0” (according to the type of pressure switch fitted on the appliance) the knob located on the upper section (fig. 6A, 6B, 6C). Fit the plug in the power socket and start the compressor, turning the pressure switch knob into position “I”.
• The compressor is fully automatic, and is controlled by the pressure switch which stops it when tank pressure reaches maximum value and restarts it when it falls to minimum value. The pressure difference between maximum and minimum values is usually about 2 bar (29 psi). E.g.: the compressor stops when it reaches 8 bar (116 psi – maximum operating pressure) and restarts automatically when the pressure inside the tank drops to 6 bar (87 psi). After connecting the compressor to the power line, load it to maximum pressure and check exactly how the machine is operating.
  NOTE: The head/cylinder/delivery tube unit can reach high temperatures. Take care when working near these parts, and do not touch them to avoid possible burns.
  IMPORTANT
  The electro-compressors must be connected to a power socket protected by a suitable differential switch (thermal-breaker). The motor is equipped with an automatic thermal breaker located inside the winding – this stops the compressor when motor temperature reaches excessively high values (180oC). If the breaker is tripped, the compressors restart automatically after 10 to 15 minutes.

ADJUSTING OPERATING PRESSURE

• You do not have to use the maximum operating pressure at all times. On the contrary, the pneumatic tool being used often requires less pressure. On compressors supplied with a pressure reducer, operating pressure must be correctly adjusted.
• Adjust pressure to the required value by turning the knob clockwise to increase pressure and anti-clockwise to reduce it. When you have obtained optimum pressure, lock the knob by pressing it downward (fig. 7). For pressure reducers equipped without a pressure gauge, the set pressure can be seen on the graduated scale located on the reducer body.
• On pressure reducers equipped with a pressure gauge, pressure can be seen on the gauge itself.
  WARNING: Some pressure regulators do not have “push to lock”, therefore simply turn the knob to adjust the pressure.

STOPPING THE COMPRESSOR

• Turn or press the switch/button into position “0” (according to the type of pressure switch fitted on the compressor).
• DO NOT turn off the unit by switching off at the socket or pulling out the plug.

MAINTENANCE

• Before attempting any maintenance jobs on the compressor, make sure of the following:
  • Master power switch in position “0”.
  • Pressure switch and the control unit switches all off, in position “0”.
  • No pressure in the air tank.
• You are recommended to replace the filter element at least once if the compressor operates in a clean environment, but more frequently if in a dusty environment (fig. 8).
• The condensation in the tank must be drained at least once a week, by opening the drain tap (fig. 9) under the tank. Take care if there is compressed air inside the cylinder, and water could flow out with considerable force.
• Recommended pressure: 1-2 bar max.
  1. Verify that the compressor is turned “Off”.
  2. Holding the handle, tilt the compressor toward the drain valve so it is positioned at the bottom of the tank.
  3. Turn the drain valve to open.
  4. Keep the compressor tilted until all moisture has been removed.
• Condensation of compressors that are oil lubricated must not be drained into the sewer or dispersed in the environment as it contains oil.

OIL CHANGES – TOPPING UP WITH OIL (C24 / C24-U110 / C50 / PS20 / PS20-U110 only)

• The compressor is filled with synthetic oil “SAE 40”.
• We recommend a full change of oil in the pumping element within the first 100 hours of duty.
• Unscrew the oil drain plug on the housing cover, allow all the oil to flowout, and re-screw the plug (fig. 10). Pour oil into the upper hole of the housing cover (fig. 11) until it reaches the level indicated on the stick (fig. 3).
• Once a week: check oil level of the pumping element (fig. 3) and see if it needs topping up. For operation at ambient temperature in the range -5°C to +40°C, use “SAE 40” synthetic oil. The advantage of this oil is that is does not lose its characteristics either in winter or summer. Do not drain used oil into the sewer or dispose of it in the environment.

OBSERVE THIS TABLE FOR OIL CHANGES

• Synthesis 500
• Synthetic oil: 300
• Other types of oil : mineral multigrade
• SAE 15 W40 100

WHAT TO DO IF SMALL MALFUNCTIONS OCCUR

Loss of air in valve under pressure switch
This trouble depends on poor tightness of the check valve. Take the following action:

• Discharge all pressure from the tank
• Unscrew the hexagon-head of the valve
• Carefully clean both the rubber disk and its seat.
• Refit all parts accurately.

Air losses

• These can be caused by poor tightness of a union – check all unions, wetting them with soapy water.
• Compressor not starting
• If the compressor has trouble starting, check the following :
  • Does mains power match that of the data-plate? (fig. 5)
  • Are power cable extensions of adequate diameter or length?
  • Is the work environment too cold? (under 0°C)
  • Is there oil in the housing to ensure lubrication?
  • Is power supplied to the electrical line? (sockets well connected, thermal- breaker, fuses in good condition).
• Compressor not stopping
  If the compressor does not stop when maximum pressure is reached, the tank safety valve comes into operation. To repair the valve, contact your nearest service centre.

IMPORTANT

• Do not on any account unscrew any connection while the tank is pressurised
• Always check if the tank is pressure free.
• Do not drill holes, weld or purposely deform the compressed air tank.
• Do not do any jobs on the compressor unless you have disconnected the power plug.
• Temperature in operating ambient: 0°C +35°C.
• Do not aim jets of water or inflammable liquids on the compressor.
• Do not place flammable objects near the compressor.
• During down-times, turn the pressure switch to position “0” (OFF).
• Never aim the air jet at people or animals
• Do not transport the compressor while the tank is pressurised.
• Be careful with regard to some parts of the compressor such as the head and delivery tubes, as they can reach high temperatures. Do not touch these parts to avoid burns.
• Transport the compressor, lifting or pulling it with the appropriate grips or handles
• Keep children and animals well away from the machine operating area.
• If using the compressor for painting: a) Do not work in closed environments or near to naked flames b) Make sure there is adequate exchange of air at the place of work c) Protect your nose and mouth with an appropriate mask. Consult the tool / accessory manual and adhere to any safety requirements.
• If the electrical cable or plug are damaged, do not use the compressor and contact an authorised service centre to replace the faulty element with an original spare part.
• If the compressor is located on a shelf or on a top above floor height, it must be secured to prevent it falling while in operation.
• Do not put objects or your hands inside the protective grilles to avoid injury to yourself or damaging the compressor.
• Do not use the compressor as a blunt object toward things or animals, to avoid serious damage.
• When you have finished using the compressor, always remove the plug from the power socket.

ELECTRO-COMPRESSOR MODELS
For the European market, the compressor tanks are manufactured to meet Directive 2009/105/EC For the European market, the compressors are manufactured to meet Directive 2006/42/EC.
Acoustic pressure measured free-field at a distance of 4m at maximum operating pressure.

HINTS FOR EFFICIENT OPERATION

For efficient operation of the machine at full continuing load and at maximum operating pressure, make sure the temperature of the work environment indoors does not exceed +25°C.
THESE COMPRESSORS HAVE BEEN DESIGNED FOR INTERMITTENT USE. THEY SHOULD ONLY BE USED FOR APPLICATIONS WHERE USAGE WILL NOT EXCEED 25% OF DUTY OVER THE COURSE OF ONE HOUR.

STORING THE PACKED AND UNPACKED COMPRESSOR
For the whole time that the compressor is not used before unpacking it,store it in a dry place at a temperature between +5°C and + 45°C andsheltered away from weather. For the whole time that the compressor is not used after unpacking it,while waiting to start it up or due to production stoppages, place sheetsover it to protect it from dust, which may settle on the components. The oil is to be replaced and the operational efficiency of the compressor isto be checked if it is not used for long periods.

PNEUMATIC CONNECTIONS
Make sure you always use pneumatic tubes for compressed air with maximum pressure characteristics that are adequate for the compressor. Do not attempt to repair tubes if faulty.
WE RESERVE THE RIGHT TO MAKE ANY MODIFICATIONS WITHOUT PRIOR NOTICE WHENEVER NECESSARY.

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