BOSTITCH 216 Series Pneumatic Stapler Instruction Manual

BOSTITCH 216 Series Pneumatic Stapler Instruction Manual

| 21663B-A-E| 21671B-A-E| 21671B-E| 21671B-LN-E| 21680B-E & **21680B-A-E & 21680B-EXP| 21680B-ALM-E| 21680B-LN-E| 21680B-LN-E| 21684B-E & **21684B-EXP| 21697B-E| 216SJKB-E
---|---|---|---|---|---|---|---|---|---|---|---
A| Length mm.| 221| 221| 221| 221| 221| 353| 353| 221| 221| 221| 221
B| Height mm.| 150| 150| 150| 150| 150| 150| 150| 150| 150| 150| 150
C| Width mm.| 40| 40| 40| 40| 40| 40| 40| 40| 40| 40| 40
D| Weight Kg.| 0.853| 0.853| 0.853| 0.912| 0.807| 1.012| 1.012| 0.894| 0.826| 0.813| 0.813
E| Noise LPA, 1s, d| 68.1| 68.1| 63.9| 67.3| 68.4| 68.7| 68.5| 68.6| 68.1| 67.3| 64.4
F| Noise LWA, 1s, d| 74.8| 74.8| 74.1| 74.9| 75.8| 76.1| 75.9| 75.0| 75.7| 75.6| 74.0
G| Noise LPA, 1s, 1m| 61.80| 61.80| 61.10| 61.90| 62.80| 63.10| 62.90| 62.00| 62.70| 62.60| 61.00
H| Vibration m/s| 2.472 m/s2| 2.471 m/s2| 2.487 m/s2| 2.466 m/s2| 2.497 m/s2| 2.495 m/s2| 2.467 m/s2| 2.483 m/s2| 2.566 m/s2| 2.490 m/s2| 2.496 m/s2
I| Pmax Bar| 8.4| 8.4| 8.4| 8.4| 8.4| 8.4| 8.4| 8.4| 8.4| 8.4| 8.4
J| Pmin Bar| 4.9| 4.9| 4.9| 4.9| 4.9| 4.9| 4.9| 4.9| 4.9| 4.9| 4.9
K| Air consumption per shot @ 5.6 Bar| 0.017| 0.017| 0.017| 0.017| 0.017| 0.017| 0.017| 0.017| 0.017| 0.017| 0.017
L| Activation type| TRIGGER| TRIGGER| TRIGGER| TRIGGER| TRIGGER| TRIGGER| TRIGGER| TRIGGER| TRIGGER| TRIGGER| TRIGGER
M| Summer lubricant| B602| B602| B602| B602| B602| B602| B602| B602| B602| B602| B602
N| Winter lubricant| B603| B603| B603| B603| B603| B603| B603| B603| B603| B603| B603
O| O-ring lubricant| Magnalube| Magnalube| Magnalube| Magnalube| Magnalube| Magnalube| Magnalube| Magnalube| Magnalube| Magnalube| Magnalube
P| Fastener Name| 63| 71| 71| 71| 80| 80| 80| 80| 84| 93 / 193| SJK / 152
Q| Dimensions mm.| 0.60 x 0.70| 0.59 x 0.75| 0.59 x 0.75| 0.59 x 0.75| 0.63 x 0.90| 0.63 x 0.90| 0.63 x 0.90| 0.63 x 0.90| 0.55 x 1.0| 0.69 x 0.91| 0.60 x 0.74
R| Head/crown| 12.6| 9.15| 9.15| 9.15| 12.8| 12.8| 12.8| 12.8| 12.3| 12.3| 12.3
S| Magazine capacity| 167| 172| 172| 172| 139| 278| 278| 139| 125| 139| 167
T| New driver length in mm.| N/A| N/A| N/A| N/A| N/A| N/A| N/A| N/A| N/A| N/A| N/A
U| Maximum Depth Inside Piston mm.| N/A| N/A| N/A| N/A| N/A| N/A| N/A| N/A| N/A| N/A| N/A

SAFETY INSTRUCTIONS

IMPORTANT READ CAREFULLY: It is important that all operators read and understand all sections of this Tool Technical Data manual and the separate Safety and Operating Instruction Manual which come with this tool. Failure to do so could result in you or others in the working area to be seriously injured.

WARNING! Eye protection in accordance with 89/686/EEC, and with equal or greater grade than defined in EN166 should be used. However all aspects of operators work, environment and other type/s of machinery being used, should also be considered when selecting any personal protection equipment. Note: Non-side shielded spectacles and face shields alone do not provide adequate protection.

WARNING! To prevent accidental injuries:

• Never place a hand or any other part of the body in fastener discharge area of tool.
• Never point tool at yourself or anyone whether it contains fasteners or not.
• Never engage in horseplay.
• Never pull the trigger unless the nose is directed towards the work.
• Always handle the tool with care.
• Do not pull the trigger or depress the trip mechanism whilst loading the tool.
• To prevent accidental actuation and possible injury, always disconnect air supply.
  1. Before making adjustments.
  2. When servicing the tool.
  3. When clearing a jam.
  4. When tool is not in use.
  5. When moving to a different work area, as accidental actuation may occur, possibly causing injury.
• Read the additional Safety & Operating instructions booklet before using tool.
• Do not use oxygen and combustible gases as an energy source for pneumatically operated tools.
• The operation of this tool can cause sparks and act as a source of ignition for flammable fuels and gases.

1. Turn tool sideways with discharge area pointed away from yourself and others. Depress the quick release latch inside the tool frame or the latch on the rear of the main frame. Slide rail to rear. (Fig 1)
   

2. Drop staple stick into magazine. (Fig 2)
   

3. Push rail forward until the latch closes. The tool is now ready for use. **(Fig 3)

**

Note: Use only fasteners recommended by Stanley for use in Stanley Tools or which meet Stanley specifications.

TOOL AIR FITTING

This tool uses a free-flow connector plug, 1/4 N.P.T. The inside diameter should be 5mm or larger. The fitting must be capable of discharging tool air pressure when disconnected from the air supply

OPERATING PRESSURE

70 to 120 p.s.i. (4.9 to 8.4 BAR). Select the operating pressure within this range for best fastener performance.

Caution: Do not exceed the recommended operating pressure.

AIR CONSUMPTION

The 216 requires 1.65 cubic feet per minute (.046 cubic meters) and the 216-LN models require 1.8 cubic feet per minute (.051 cubic meters) of free air to operate at the rate of 100 staples per minute, at 80 p.s.i. (5.6 kg/cm2 ). Take the actual rate at which the tool will be run to determine the amount of air required. For instance, if your fastener usage averages 50 staples per minute, you need 50% of the tool’s c.f.m. which is required to operate the tool at 100 staples per minute.
Stanley offers two types of Operation for the 216 series tools:

MODEL IDENTIFICATION

Refer to Tool Operation Check on page 5 before proceeding to use this tool.

Trigger Operated (Fig 4)

Identified by:

• No speed adjustment (a)
• No trigger free play adjustment

Automatic (Fig 5)

Identified by:

• Speed Adjustment (a)
• Trigger Free Play Adjustment (b)

Note: All 216 models are fitted with a secondary trigger device; this reduces the possibility of the tool being actuated un-intentionally.

TRIGGER OPERATED (Fig 6)

The Trigger Operated model is cycled by actuation of the trigger.

Raise the secondary trigger device (6.1)
Keeping the secondary trigger device pulled, activate the operating trigger (6.2) to fire a fastener.
Releasing the secondary safety trigger and the operating trigger simultaneously will automatically lockout the operating trigger (6.3) preventing the tool from being actuated.

Warning! While the secondary trigger device is pulled, the tool will fire a fastener each time the operating trigger is activated.

For maximum power: rotate valve anticlockwise as far as possible. (6.4)
To reduce power: rotate valve clockwise for up to 30% reduction.

AUTOMATIC (Fig 6/7)

The automatic model is cycled by actuation of the trigger.

To actuate the tool : raise the secondary trigger device (6.1)
Keeping the secondary trigger device pulled, activate the operating trigger (6.2) to fire a fastener.

When the trigger is pulled lightly with a short motion the tool will drive one fastener. (7.1) When the trigger is pulled as far as possible the tool will continuously drive fasteners automatically until the trigger is released. (7.2) The rate at which fasteners are driven in the automatic mode is adjustable. (7.3)

Releasing the secondary safety trigger and the operating trigger simultaneously, will automatically lockout the operating trigger (6.3) preventing the tool from being actuated.

Warning! While the secondary trigger device is pulled, the tool will fire up to 30 times a second when the
trigger is activated in automatic mode.

The speed adjustment screw is located on the left side of the tool in the trigger valve area. (7.3) Turning the screw in a counter clockwise direction increases speed and in a clockwise direction decreases speed. This model also includes a trigger free play adjustment (7.4) to adjust the amount of trigger stroke between single and automatic operation.

For maximum power: rotate valve anticlockwise as far as possible. (6.4)
To reduce power: rotate valve clockwise for up to 30% reduction.

TOOL OPERATION CHECK

Warning! Remove all fasteners from tool before performing tool operation check.

TRIGGER OPERATED TOOL

A. With finger off the trigger, hold the tool with a firm grip on the handle.
B. Place the nose of the tool against the work surface.
C. Raise the secondary trigger device.
D. Pull the trigger to cycle the tool. Release the trigger and cycle is complete.

Warning! With the secondary trigger device raised, the tool will cycle each time the trigger is pulled!

AUTOMATIC TOOL

A. With finger off the trigger, hold the tool with a firm grip on the handle.
B. Place the nose of the tool against the work surface.
C. Raise the secondary trigger device
D. Single cycle mode – Lightly pull the trigger for a single cycle. Release the trigger and cycle is complete.
E. Automatic mode – Pull trigger as far as possible to depress both valve stems. Release the trigger to stop.

Warning! With the secondary trigger device raised, the tool will cycle each time the trigger is pulled!
Warning! With the secondary trigger device raised, the tool will cycle at up to 30 times a second when the trigger is pulled in automatic mode.

ALL MODELS ADDITIONAL WARNINGS:

Warning: The secondary trigger device should be checked periodically, to ensure it is operating correctly. While following the above tool operation check notes, release the secondary safety trigger and the operating  trigger simultaneously, this should automatically lockout the operating trigger, preventing the tool from being actuated.
The tool should only then operate again when the secondary trigger device is raised and the operating trigger is depressed.

Warning: If the tool fails to work correctly contact you local STANLEY service centre or distributor for advice before continuing to use it.

Warning: Under no circumstances should the secondary trigger device or the operating trigger be by passed, modified or removed.

Technical Data

Please look for the following data in the table marked ? at the end of this manual.

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References

• schieten.de

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