Plastica SSW ENG 13 Floor Buffing Machines Instructions
- June 13, 2024
- Plastica
Table of Contents
Plastica SSW ENG 13 Floor Buffing Machines
Product Information
Floor Buffing Machines
A floor buffing machine is a tool used in engineering to remove oxides and
scratches from metal, as well as scratches from plastic. It consists of an
electric motor fitted with threaded tapered spindles to which buffing mops are
attached. The mops can be selected based on the type and condition of the
material being worked on. The motor is fully enclosed to prevent entry of
abrasive materials used in the polishing process.
The machine is equipped with guarding mechanisms to isolate moving parts and the point of operation from direct contact with the operator. However, due to the operating characteristics of the buffing machine, complete guarding might be challenging.
Product Usage Instructions
Floor Buffing Machines
- Always wear safety equipment, including close-fitting protective clothing and appropriate footwear. Long and loose hair must be contained, and avoid wearing rings, watches, or jewelry that could get caught in the machine.
- Do not use the buffing machine for tasks beyond its design specification.
- Clear your workspace before operating the machine to prevent foreign materials from causing poor footing.
- Never leave the machine running unattended. Always turn off the power and ensure the machine has completely stopped before leaving the area.
- Use the proper type of polishing wheel for the material being processed.
- Ensure that the mops are in a serviceable condition before use.
- Make sure the spindle guards are securely fixed in place before operating the machine.
- Note that although the buffing machine has two rotating mops, it can only be operated by one person.
- Apply buffing compound to the bottom of the wheel so that any excess will be thrown away from the operator.
- Hold the workpiece in front of the mop, slightly below the center of the mop.
- Avoid presenting an edge or corner to the mop, as it may catch the workpiece and tear it from the operator’s hands.
- Bring the machine to a complete standstill and isolate it from the power source before cleaning or making adjustments.
- Clean the filter and suction unit twice a week if the machine is being operated full-time.
Safe System of Work
OPERATING AND SAFETY INSTRUCTIONS FOR FLOOR BUFFING MACHINES
-
* **Name:** …………………………………………….………….
- Training Date:…..…………………………
- Buffing Machines are used in Engineering to remove oxides and scratches from metal and scratches from plastic.
- A Buffing Machine consists of an electric motor fitted with threaded tapered spindles to which buffing mops are attached.
- These have a right hand or left hand thread, depending on which end of the machine is used, thus firmly screwing each mop in place when the machine revolves.
- Mops are selected according to the type and condition of the material being used. The mops are impregnated with cutting or polishing compounds.
- The motor is fully enclosed to prevent entry of abrasive materials used in the polishing process.
Buffing Machine Guarding
- Machinery must have in place guarding which isolates moving parts and the point of operation from direct contact with the operator.
- Because of the operating characteristics of the Buffing Machine it is difficult to completely guard.
- Buffing Machines must be guarded in these ways:
- Guarding, which encloses dangerous moving parts, such as the tapered spindles, by means of fixed guards.
- These guards must allow spindles to run freely and allow mops to be fitted without rubbing on the guard.
| Instruction| Understands
ü or X
---|---|---
1| Explain that safety equipment must be used at all times and why
– eye protection (goggles), dust mask, hearing protection, sturdy footwear and close-fitting protective clothing to be worn at all times. Long and loose hair must be contained. Rings, watches and jewelry must not be worn. Any loose clothing or items could be caught in the machine and the operator could be pulled into the machine causing a very dangerous and possibly fatal
accident.
|
2| Explain that the buffing machine must not be used to perform tasks beyond
its design specification.|
3| Explain that you must clear your workspace before operating the machine.
Foreign materials may cause poor footing.|
4| Explain that you must not leave the machine running unattended. Turn off
the power and make sure the machine has stopped completely before leaving the
area.|
5| Explain that you must use the proper type of polishing wheel for the
material being processed.|
6| Explain that you must ensure mops are in a serviceable condition before
use.|
7| Explain that you must ensure the spindle guards and in place and securely
fixed before operating the machine.|
---|---|---
8| Explain that although the buffing machine has two mops that
rotate at the same time, the machine can only be operated by one person.
|
9| Explain that you must apply buffing compound to the bottom of the wheel so
that excess will be thrown away from the operator.|
10| Explain that the workpiece should be held in front of the mop, and
slightly below the center of the mop.|
11| Explain that you must not present an edge or corner to the mop as the
workpiece may be caught in the mop and torn from the operator’s hands.|
12| Explain that you must bring the machine to a complete standstill and
isolate the machine from the power source before cleaning
or making adjustments.
|
13| Explain that the filter and suction unit must be cleaned twice a week if
being operated full-time.|
14| Explain that an LEV test and check must be done twice a year.|
15| Explain to the operator that when possible to only operate for a maximum
of one hour. Cleaning and packing should then be performed. Refer to the
Engineering Supervisor is this is not possible.|
I have received the above training and fully understand every point that was explained to me. I confirm that I will wear the required PPE equipment when using the above machinery and take all steps to ensure my own safety. I will ask for further training if I need to and will immediately inform the Supervisor or Manager if there are any issues with the machinery.
- Name : ………………………………………………………………………………………………………….
- Signed: ………………………………………………………………..
- Date :…………………………………
I confirm that I have trained the aforementioned person and that they fully understand how to use the above machinery, have received the required PPE equipment, and know to inform me immediately of any issues with the machinery or if they require further training. I authorize this person to use the machinery detailed above.
- Name: …………………………………………………………………….……………(Authorised Trainer)
- Signed ……………………………………………………………………
- Date: ……………………………
SSW ENG 13 – 13/03/18
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