aFe POWER 2021 Momentum GT Cold Air Intake System Instruction Manual

2021 Momentum GT Cold Air Intake System

advanced FLOW engineering
Instruction Manual P/N: 46-20588-B
BladeRunner — Hot Side Charge Pipe Kit
Make: Ford
Madel: Bronco
Year : 2021+
Engine: V6 – 2.7L (tt)

• Please read the entire instruction manual before proceeding.
• Ensure all components listed are present.
• If you are missing any of the components, call customer support at 951-493-7100.
• Ensure you have all necessary tools before proceeding.
• Do not attempt to work on your vehicle when the engine is hot.
• Disconnect the negative battery terminal before proceeding.
• Retain factory parts for future use.

Installation will require the following tools:
8mm socket, 10mm socket,15mm socket, 5mm allen wrench, 3/16” allen wrench, 6” extension, ratchet, pick, flat head screwdriver, & thread sealant

Warranty Information available at https://afepower.com/contact#warranty

Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public streets or highways is strictly prohibited in California and others states that have adopted California emission regulations.

1. Park the vehicle on level ground and engage the parking brake.

2. Disconnect the negative battery cable.

3. Unclip the wire harness from the factory hot side charge pipe on the passenger side of the vehicle 1.

4. Disconnect the bypass valve actuator connector on the hot side charge pipe 2 .by sliding the security tab back then pressing the tab down an pulling it off the sensor.

5. Disconnect the bypass valve hose on the factory air intake tube 3 by squeezing the ribbed features and pulling upwards on it.

6. Loosen the clamp securing the passenger hot side charge pipe coupling to the turbo 4

7. Loosen the clamp securing the passenger hot side charge pipe coupling to the driver side hot charge pipe 5.

8. Remove the three screws securing the hot side charge pipe to the vehicle 6.

9. Release the factory retaining clip securing the hot side charge pipe connection together by sliding the clip back to lock it in the open position 7.

10. Remove the passenger side and y-merge portion of the hot side charge pipe from the vehicle.

11. Loosen the clamp securing the driver’s side hot charge pipe coupling to the turbo 8

12. Remove the driver’s side hot charge pipe from the vehicle.

13. Underneath the vehicle loosen the two rearward screws securing the skid plate then remove the four remaining screws from the skid plate and remove it from the vehicle 9.

14. Release the factory retaining clip from the intercooler connection on the driver’s side of the vehicle for the hot side charge pipe 10 and disconnect it from the intercooler.

15. Remove the lower half of the hot side charge pipe from the vehicle from the bottom. Note: The retaining clip at the intercooler side of the charge pipe will need to be removed for reuse with the aFe charge pipe.

16. Lift the two metal retainers up enough to slide the retaining clip out of the factory charge pipe and remove the clip 11.

17. Install the factory retaining clip onto the supplied aFe intercooler adaptor with the opening of the clip at the notch in the adaptor 12
    Note: Be sure to lubricate the O-ring with grease to prevent it from tearing during installation.

18. Install the supplied 66mm inner diamater x 5mm width O-ring into the groove on the inside of the aFe intercooler adaptor 13.

19. Remove the bypass valve actuator and hose from the factory hot side charge pipe 14

20. Install the factory bypass valve actuator and hose onto the supplied aFe passenger hot side charge pipe using the supplied M6x1.0x20mm screws, M6 washers, and factory clamp 15.

21. Install the supplied 2.25”x1.50”x 45Deg reducer coupling along with one 2.25″ – 2.5″ spring loaded T-Bolt clamp onto the longer end of the aFe passenger hot side charge pipe 16, do not tighten the clamp yet.

22. Install the supplied 2.25”x3”L straight coupling along with one 2.25″ – 2.5″ spring loaded TBolt clamp onto the shorter end of the aFe passenger hot side charge pipe 17, do not tighten the clamp yet.
    Note: Be sure to use thread sealant on the plug or sensor to prevent any leaking.

23. If you are not using any aftermarket sensors, install the supplied 1/8” NPT plug 18 into the threaded fitting on the aFe lower hot side charge pipe. Note: Be sure to thoroughly clean all oil residue off of the connections before installing any of the aFe couplings onto the vehicle.

24. Install the supplied aFe silicone reducer coupling 2.25″x1.50”x 4”L and one supplied 2.50″ – 2.75″ spring loaded T-Bolt clamp onto the shorter end of the supplied aFe driver’s hot side charge pipe 19, do not tighten the clamps yet.

25. Install the aFe driver’s hot side charge pipe into the vehicle 20 along with one supplied SmartSeal 032 (1.94″ – 2.31″ ) clamp, do not tighten the clamp yet.

26. Install the factory driver’s side air intake tube back into the vehicle 21, do not tighten the clamps yet.

27. Install one aFe silicone straight coupling 2.25″x 3”L and one 2.50″ – 2.75″ spring loaded TBolt clamp onto the side of the aFe lower hot side charge pipe with the mounting bracket  22, do not tighten the clamps yet.

28. Install the aFe lower hot side charge pipe into the vehicle 23, connecting the coupling from the previous step to the aFe driver’s hot side charge pipe along with one 2.50″ – 2.75″ spring loaded T-Bolt clamp, do not tighten the clamp yet.

29. Install the aFe passenger hot side charge pipe into the vehicle 24, connecting the straight coupling to the aFe lower hot side charge pipe, along with one 2.50″ – 2.75″ spring loaded T-Bolt clamp, do not tighten the clamp yet.

30. Connect the opposite end of the aFe passenger hot side charge pipe to the turbo outlet 25, along with one SmartSeal 032 (1.94″ – 2.31″ ) clamp, do not tighten the clamp yet.

31. Reconnect the bypass valve actuator connector on the aFe hot side charge pipe 26, be sure to lock the security tab.

32. Reconnect the bypass valve recirculation hose to the air intake tube 27, ensure it snaps into place.

33. Install the aFe intercooler adaptor onto the intercooler on the driver’s side of the vehicle.
    Line up the notch on the adaptor with the notch on the intercooler, and ensure the retaining clip snaps into the intercooler all of the way around 28.
    

34. Install the aFe silicone elbow coupling 2.75″x 90Deg and two 3″ – 3.25″ spring loaded TBolt clamps into the vehicle connecting the adaptor from the previous  step and aFe  lower hot  side charge pipe 29, do not tighten the clamp yet.

35. Adjust all of the aFe charge pipes so they are not touching anything and lined up with the mounting holes on the vehicle.

36. Secure the aFe hot side charge pipes to the vehicle using three of the M6 x 1 x 20mm and M6 washers 30.

37. Tighten all of the clamps on the aFe charge pipes and the air intake tube.

38. Reinstall the skid plate onto the vehicle.

39. Reconnect the negative battery cable.

40. Install is now complete.

Note: Be sure to check all connections after 50-100 miles.

Ad vanced flow engineering.inc
252 Granite Street Corona, CA 92879
TEL: 951.493.7100
• TECH: 951.493.7100 x23
E-Mail:Tech@aFepower.com
46-20588-B
08/29/2022 KF

Documents / Resources

| aFe POWER 2021 Momentum GT Cold Air Intake System [pdf] Instruction Manual
2021, 2021 Momentum GT Cold Air Intake System, Momentum GT Cold Air Intake System, GT Cold Air Intake System, Air Intake System, Intake System, System
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