aFe POWER 50-70078D Cold Air Intake System Instruction Manual
- June 13, 2024
- aFe POWER
Table of Contents
aFe POWER 50-70078D Cold Air Intake System
Product Information
The Cold Air Intake System is designed for use with Ford vehicles, specifically the Bronco Sport (2021-2022) and the Escape (2020-2022) models. It is compatible with the I3-1.5L (t) engine.
The system includes the following components:
- A1: Air Filter (Pro 5R)
- A2: Air Filter (Pro DRY S)
- B: Tube, Driver
- C: Housing
- D: Screw, Flange Hex Head: M6 x 1.00 x 25mm
- E: Grommet, Rubber
- F: Fitting, Air Temp Sensor
- G: Clamp, 044 (2-5/16 – 3-1/4)
- H: Coupling, Silicone Bellow Rdr: (3×2-5/8)ID X 3L
- J: Clamp, 048 (2-9/16 – 3-1/2)
- K: Plug, Silicone: 2.25 Dia
Product Usage Instructions
Removal
- Using a panel clip remover, remove the two (x2) panel clips holding the scoop shield. Remove the scoop shield and set it aside with the clips.
- Using a 7mm nut driver, loosen the clamp at the factory intake tube. Detach the factory rubber tube from the factory intake tube.
- Disconnect the IAT sensor electrical connector.
- Release the clips and position the wiring harness aside.
- Detach and remove the factory airbox from the isolators. If the isolators are pulled out and are stuck in the lower half of the factory airbox, remove them and insert them back on the mountingbracket.
- Using a 10mm deep socket and driver, remove the nut holding the factory intake tube.
- Using a 4mm socket and driver, remove the stud and replace it with the provided M6x25mm screw. Tighten the screw using a 10mm socket and driver.
- Remove the rubber isolator from the hose.
Installation
- Install the aFe POWER housing into the vehicle. Make sure housing pins are aligned and all the way through the isolators.
- Install the air cleaner scoop shield and the two (x2) clips while snapping into the aFe POWER housing.
- Install the supplied aFe plug on the side of the aFe POWER housing as shown. Note: This plug is accessible to be removed and installed at any time to increase airflow and engine sound if desired.
- Slide the aFe POWER filter and clamp into the aFe POWER housing and push them in until it locks into place. Do not tighten the clamp at this time.
- Install the supplied coupling with the small end onto the factory intake tube with the supplied #44 clamp and tighten the clamp using an 8mm nut driver.
For more detailed instructions and warranty information, please refer to the product manual available at https://afepower.com/contact#warranty. Please note that this product is not currently CARB exempt and is not available for purchase in California or for use on any vehicle registered with the California Department of Motor Vehicles.
Warning
- Please read the entire instruction manual before proceeding.
- Ensure all components listed are present.
- For technical support please call 951-493-7185.
- Ensure you have all necessary tools before proceeding.
- Do not attempt to work on your vehicle when the engine is hot.
- Retain factory parts for future use.
Parts Description
| Label | Qty. | Description | Part Number |
|---|---|---|---|
| A1 | 1 | Air Filter (Pro 5R) | 20-91202R |
| A2 | 1 | Air Filter (Pro DRY S) | 20-91202D |
| B | 1 | Tube, Driver | 05-5070078B1 |
| C | 1 | Housing | 05-5070078B2 |
| D | 1 | Screw, Flange Hex Head: M6 x 1.00 x 25mm | 03-50774 |
| E | 1 | Grommet, Rubber | 03-50167 |
| F | 1 | Fitting, Air Temp Sensor | 05-01454 |
| G | 1 | Clamp, 044 (2-5/16″ – 3-1/4″) | 03-50019 |
| H | 1 | Coupling, Silicone Bellow Rdr: (3″x2-5/8″)ID X 3″L | 05-01730 |
| J | 1 | Clamp, 048 (2-9/16″ – 3-1/2 “) | 03-50007 |
| K | 1 | Plug, Silicone: 2.25″ Dia | 05-01482 |
Installation will require the following tools
Panel clip remover, 7mm & 8mm nut driver, 10mm deep socket and driver, 4mm and 10mm socket and driver
Warranty Information available at: https://afepower.com/contact#warranty
Emissions Disclaimer
- This product is not currently CARB exempt and is not available for purchase in California or for use on any vehicle registered with the California Department of Motor Vehicles.
Installation Instructions
- Step 1: Using a panel clip remover, remove the two (x2) panel clips 1 holding the scoop shield. Remove the scoop shield and set it aside with the clips.
- Refer to Figure A for Step 1
- Step 2: Using a 7mm nut driver, loosen the clamp 2 at the factory intake tube. Detach the factory rubber tube from the factory intake tube.
- Refer to Figure B for Steps 2-4
- Step 3: Disconnect the IAT sensor electrical connector 3.
- Step 4: Release the clips 4 and position the wiring harness aside.
- Step 5: Detach and remove the factory airbox from the isolators 5. If the isolators are pulled out and are stuck in the lower half of the factory airbox, remove them and insert them back on the mounting bracket.
- Refer to Figure C for Step 5
- Step 6: Using a 10mm deep socket and driver, remove the nut 6 holding the factory intake tube.
- Refer to Figure D for Step 6-8
- Step 7: Using a 4mm socket and driver, remove the stud 7 and replace it with the provided M6x25mm screw. Tighten the screw using a 10mm socket and driver.
- Step 8: Remove the rubber isolator 8 from the hose.
- Step 9: Install the aFe POWER housing into the vehicle. Make sure housing pins are aligned and all the way through the isolators.
- Refer to Figure E for Steps 9-11
- Step 10: Install the air cleaner scoop shield and the two (x2) clips 9 while snapping into the aFe POWER housing.
- Step 11: Install the supplied aFe plug 10 on the side of the aFe POWER housing as shown.
- NOTE: This plug is accessible to be removed and installed at any time to increase airflow and engine sound if desired.
- Step 12: Slide the aFe POWER filter and clamp into the aFe POWER housing and push them in until it locks into place. Do not tighten the clamp at this time.
- Refer to Figure F for Step 12
- Step 13: Install the supplied coupling 11 with the small end onto the factory intake tube with the supplied #44 clamp 12 and tighten the clamp using an 8mm nut driver.
- Refer to Figure G for Steps 13-14
- Step 14: Place the supplied #48 clamp 13 onto the coupling and slightly snug so it will not fall off.
- Step 15: Remove the IAT sensor 14 from the factory airbox by rotating ¼ turn counterclockwise and gently pulling out.
- Refer to Figure H for Steps 15-17
- Step 16: Install the provided grommet and temp sensor fitting 15 into the the filter side of the aFe POWER intake tube.
- NOTE: Lubricant can be used to facilitate the installation of the fitting into the grommet.
- Step 17: Install the IAT sensor into the temp sensor fitting by rotating ¼ turn clockwise until it locks into place. Rotate the temp sensor fitting to have a mounting tab 16 pointing in the direction of the tube opening as shown.
- Step 18: Install the aFe POWER intake tube into the coupling first and then into the air filter. Align the tube correctly and tighten the clamps using an 8mm nut driver.
- Refer to Figure I for Steps 18-20
- Step 19: Connect the IAT sensor electrical connector 17.
- Step 20: Check all the components are tight and secure. Your installation is now complete. Thank you for choosing aFe POWER!
NOTE: Check all bolts, clamps, and connectors after 100-200 miles.
advanced FLOW engineering, inc.
- 252 Granite Street Corona, CA 92879
- https://afepower.com/contact
References
Read User Manual Online (PDF format)
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