aFe POWER 49-36502-B DPF Back Exhaust Instruction Manual
- June 13, 2024
- aFe POWER
Table of Contents
aFe POWER 49-36502-B DPF Back Exhaust
Product Information
- Make: Mercedes Benz
- Model: Sprinter 2500
- Year: 2014-2018
- Engine: L4-2.1L(td)/V6-3.0L(td)
Part Numbers
- Front Pipe: 05-245377
- Mid Pipe: 05-245378
- Tail Pipe (Rear Exit): 05-245380
- Tail Pipe (Side Exit): 05-245379
- EXH Tip 3 In x 4 Out x 12L Bolt-On Blk: 49T30404-B121
- EXH Tip 3 In x 4 Out x 12L Bolt-On Pol: 49T30404-P121
- Clamp, Band: 2.7 (Modified): 05-410625
- Clamp, Band: 3: 05-41055
aFe POWER recommends profe ssi onal installat ion on thi s product. Thoroughly
inspect the aFe POWE R exhaust s ystem to m ake sure t here is no d amage from
shipping (if damage is noted, immediately contact aFe POWER customer service).
Allow time for your vehicle to cool down prior to installation. When working
on your vehicle proceed with caution. Wear protective safety equipment; eye
goggles and gloves to ensure a safe installation.
Install band clamps to proper torque specifications of 40-45 ft-lb.
Install V-band clamps with ant i-seiz e lubricant a nd hand ti ghten only to torque s pecificatio ns of 10-15 f t-lb.
Instructions
- (Read instructions prior to installation.) It is recommended to not fully tighten the exhaust until it has been fully installed. Leave loose for adjustability.
- Secure the vehicle on jack stands according to the specified positions in the manual.
- For faster installation, spread out the parts of the exhaust alongside your vehicle as shown in the diagram above.
- Secure the stock exhaust with jack/stands.
- Remove the OE Clamp from OE Exhaust System after the DPF and slide the exhaust hanger from the rubber isolation mount in the rear.
- Remove the O.E. Exhaust system from the vehicle.
- Using the provided 2.7 Band Clamp, install the aFe Power Front Pipe.
- Slide aFe Power Mid-pipe into aFe Power Front Pipe and secure with the provided 3 Band Clamp.
- Depending on the desired configuration, slide aFe Power Tail Pipe (Rear/Side Exit) into aFe Power Mid-pipe and secure with the provided 3 Band Clamp. Install the hanger into the Rubber Isolator Mount.
- Install aFe Power Exhaust Tips.
- Ensure that all components of the aFe POWER exhaust system are aligned and at a safe clearance from all wires, hoses, brake lines, body parts, and tires.
- Start from the front of the aFe exhaust system and evenly tighten all clamps and fasteners.
- Start the vehicle and check for any leaks. If any leaks are found, determine the cause and repair as necessary.
- Remove the vehicle from jack stands.
- It is recommended to re-tighten all clamps and hardware after 50-100 miles.
Read User Manual Online (PDF format)
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