milwaukee 2568-20 Long Reach Ratchet Instruction Manual

: June 13, 2024
: Milwaukee

Table of Contents

2568-20 Long Reach Ratchet
LUBRICATION INSTRUCTIONS
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

BULLETIN NO.
54-47-0430

2568-20 Long Reach Ratchet

SERVICE PARTS LIST

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS| REVISED BULLETIN| DATE Nov. 2022
---|---|---
M12™ FUEL 1/4″ LONG REACH RATCHET| |
CATALOG NO. 2568-20| SERIAL NUMBER : N27A| WIRING INSTRUCTION
See Pages 2 and 3

milwaukee 2568-20 Long Reach Ratchet - part

FIG.	PART NO.	DESCRIPTION OF PART	NO. REQ.
1a	—————	1/4″ Anvil	(1)
1b	—————	Friction Plate	(1)
1c	—————	Retaining Ring	(1)
2	45-98-0020	Yoke (for 1/4″ ratchet)	(1)
3	42-40-0017	Bushing (for 1/4″ ratchet)	(1)
4	36-17-0016	Crank Shaft (for 1/4″ ratchet)	(1)
6	44-60-0890	Drive Pin	(1)
7	28-23-1010	Carrier	(1)
8	32-62-0085	Planet Gear (for 1/4″ ratchet)	(3)
9	32-64-0130	Ring Gear (for 1/4″ ratchet)	(1)
10	05-90-0230	Washer	(1)
13	44-66-1006	Motor Plate	(1)
14	05-84-0205	M2.5 Screw	(3)
15	06-82-2310	M3 x 8mm Pan Hd. T-10 Screw	(1)
16	05-81-0594	M4 Flat Hd. T-20 Screw	(4)
17	12-20-0461	Service Nameplate	(1)
18	05-71-0017	M4 x 10mm Pan Hd. T-20 Screw	(5)
19	—————	Housing Cover – Right Housing Halve	(1)
20	—————	Housing Support – Left Housing Halve	(1)
21	44-60-0575	Rivet Pin	(1)
22	42-42-0119	Switch Lock-Out	(1)
23	10/20/7229	Fuel Gauge Label	(1)
24	44-10-0740	Switch Paddle	(1)
25	42-55-2559	Zippered Tool Case	(1)
26	49-16-2569	Rubber Boot (Optional, Acc) (Not Shown)	(1)
28	42-06-0146	1/4″ Anvil Service Kit	(1)
102	14-30-0446	1/4″ Yoke / Beam / Gearcase Service Assy	(1)
103	16-01-2560	Rotor Service Assembly (for 1/4″ ratchet)	(1)
104	14-20-2561	Electronics Service Assembly	(1)
105	14-38-0505	Housing Service Kit	(1)
106	28-23-2500	Gear Set Service Kit	(1)
FIG.	NOTES
---	---
17,19	Prior to installing a new service nameplate, apply isopropyl alcohol

to the handle cover with a clean, lint free applicator and allowed to dry.
21| Use a thin blunt punch with the same OD or a similiar tool like a finishing nail with the same OD and the pointed tip ground down to remove spring pin from the handle halves and switch paddle. As an aid, be sure to prop up that corner end of ratchet to support the tapping out of the spring pin. When reinstalling pin, align the holes and carefully press or tap the pin in place.

MILWAUKEE TOOL l www.milwaukeetool.com
13135 W. Lisbon Road, Brookfield, WI 53005
Drwg. 2

NOTE:
Wires of the electronics assembly (104) are routed in traps and cavities in the right handle halve (19).
To replace the Electronics Assembly (104):
Remove five T-10 handle screws (18) from right handle halve (19) and two T-10 handle/gear case screws (16) from right handle halve.
Gently turn tool over and remove two T-10 handle/gear case screws (16) from left handle halve.
Carefully remove the left handle halve to expose the electronics assembly.
Use a hex key to remove the three socket head screws (14) and slide stator/rotor/motor mount plate out of yoke housing assembly (31).

milwaukee 2568-20 Long Reach Ratchet - Electronics

SCREW TORQUE SPECIFICATIONS

milwaukee 2568-20 Long Reach Ratchet - View

OF ELECTRONICS ASSEMBLY (104).
SEE NEXT PAGE FOR SERVICE INSTRUCTIONS TO AID WITH THE REMOVAL AND INSTALLATION OF ELECTRONICS ASSEMBLY (104).

milwaukee 2568-20 Long Reach Ratchet - Assembly

LUBRICATION INSTRUCTIONS

milwaukee 2568-20 Long Reach Ratchet - LUBRICATION

| DECH 5166 Grease, No. 49-08-0018
(26-oz., 0.8kg plastic tub)
---|---
| DECH 5157 Grease, No. 49-08-0016
(26-oz., 0.8kg plastic tub)

NOTE
When servicing, remove 90-95% of the existing grease prior to installing grease. Clean gear assemblies with a clean, dry cloth.
Apply a liberal amount of grease to all areas indicated. Be sure all teeth of gears, inside diameter gear teeth of the ring gear and the teeth of the motor pinion are completely coated.
Internal components of the anvil assemblies should come from the factory pre- lubricated.