milwaukee 2568-20 Long Reach Ratchet Instruction Manual
- June 13, 2024
- Milwaukee
Table of Contents
BULLETIN NO.
54-47-0430
2568-20 Long Reach Ratchet
SERVICE PARTS LIST
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS| REVISED BULLETIN| DATE
Nov. 2022
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M12™ FUEL 1/4″ LONG REACH RATCHET| |
CATALOG NO. 2568-20| SERIAL NUMBER : N27A| WIRING INSTRUCTION
See Pages 2 and 3
| FIG. | PART NO. | DESCRIPTION OF PART | NO. REQ. |
|---|---|---|---|
| 1a | ————— | 1/4″ Anvil | (1) |
| 1b | ————— | Friction Plate | (1) |
| 1c | ————— | Retaining Ring | (1) |
| 2 | 45-98-0020 | Yoke (for 1/4″ ratchet) | (1) |
| 3 | 42-40-0017 | Bushing (for 1/4″ ratchet) | (1) |
| 4 | 36-17-0016 | Crank Shaft (for 1/4″ ratchet) | (1) |
| 6 | 44-60-0890 | Drive Pin | (1) |
| 7 | 28-23-1010 | Carrier | (1) |
| 8 | 32-62-0085 | Planet Gear (for 1/4″ ratchet) | (3) |
| 9 | 32-64-0130 | Ring Gear (for 1/4″ ratchet) | (1) |
| 10 | 05-90-0230 | Washer | (1) |
| 13 | 44-66-1006 | Motor Plate | (1) |
| 14 | 05-84-0205 | M2.5 Screw | (3) |
| 15 | 06-82-2310 | M3 x 8mm Pan Hd. T-10 Screw | (1) |
| 16 | 05-81-0594 | M4 Flat Hd. T-20 Screw | (4) |
| 17 | 12-20-0461 | Service Nameplate | (1) |
| 18 | 05-71-0017 | M4 x 10mm Pan Hd. T-20 Screw | (5) |
| 19 | ————— | Housing Cover – Right Housing Halve | (1) |
| 20 | ————— | Housing Support – Left Housing Halve | (1) |
| 21 | 44-60-0575 | Rivet Pin | (1) |
| 22 | 42-42-0119 | Switch Lock-Out | (1) |
| 23 | 10/20/7229 | Fuel Gauge Label | (1) |
| 24 | 44-10-0740 | Switch Paddle | (1) |
| 25 | 42-55-2559 | Zippered Tool Case | (1) |
| 26 | 49-16-2569 | Rubber Boot (Optional, Acc) (Not Shown) | (1) |
| 28 | 42-06-0146 | 1/4″ Anvil Service Kit | (1) |
| 102 | 14-30-0446 | 1/4″ Yoke / Beam / Gearcase Service Assy | (1) |
| 103 | 16-01-2560 | Rotor Service Assembly (for 1/4″ ratchet) | (1) |
| 104 | 14-20-2561 | Electronics Service Assembly | (1) |
| 105 | 14-38-0505 | Housing Service Kit | (1) |
| 106 | 28-23-2500 | Gear Set Service Kit | (1) |
| FIG. | NOTES | ||
| --- | --- | ||
| 17,19 | Prior to installing a new service nameplate, apply isopropyl alcohol |
to the handle cover with a clean, lint free applicator and allowed to dry.
21| Use a thin blunt punch with the same OD or a similiar tool like a
finishing nail with the same OD and the pointed tip ground down to remove
spring pin from the handle halves and switch paddle. As an aid, be sure to
prop up that corner end of ratchet to support the tapping out of the spring
pin. When reinstalling pin, align the holes and carefully press or tap the pin
in place.
MILWAUKEE TOOL l www.milwaukeetool.com
13135 W. Lisbon Road, Brookfield, WI 53005
Drwg. 2
NOTE:
Wires of the electronics assembly (104) are routed in traps and cavities in
the right handle halve (19).
To replace the Electronics Assembly (104):
Remove five T-10 handle screws (18) from right handle halve (19) and two T-10
handle/gear case screws (16) from right handle halve.
Gently turn tool over and remove two T-10 handle/gear case screws (16) from
left handle halve.
Carefully remove the left handle halve to expose the electronics assembly.
Use a hex key to remove the three socket head screws (14) and slide
stator/rotor/motor mount plate out of yoke housing assembly (31).
SCREW TORQUE SPECIFICATIONS
FIG. PART NO.| WHERE USED| SEAT TORQUE
(KG/CM)| (IN/LBS)
14 05-84-0205
15 06-82-2310
16 ————–
18 ————–| Motor Plate
Electronics Assy.
Housing Halves
Housing Halves| 5-7
12-14
17-21
10-12| 4-6
10-12
15-18
9-10
OF ELECTRONICS ASSEMBLY (104).
SEE NEXT PAGE FOR SERVICE INSTRUCTIONS TO AID WITH THE REMOVAL AND
INSTALLATION OF ELECTRONICS ASSEMBLY (104).
LUBRICATION INSTRUCTIONS
| DECH 5166 Grease, No. 49-08-0018
(26-oz., 0.8kg plastic tub)
---|---
| DECH 5157 Grease, No. 49-08-0016
(26-oz., 0.8kg plastic tub)
NOTE
When servicing, remove 90-95% of the existing grease prior to installing
grease. Clean gear assemblies with a clean, dry cloth.
Apply a liberal amount of grease to all areas indicated. Be sure all teeth of
gears, inside diameter gear teeth of the ring gear and the teeth of the motor
pinion are completely coated.
Internal components of the anvil assemblies should come from the factory pre-
lubricated.