ZURN Z6000AV-BWN Bedpan Washer Instruction Manual

ZURN Z6000AV-BWN Bedpan Washer

DIMENSION

Product Information

The Bedpan Washer Series is a range of bedpan washer systems designed for installation, operation, maintenance, and parts replacement. The following models are available:

• Z6000AV-BWN
• Z6011AV-BWN
• Z6000-DVN
• Z6010-DVN
• Z6011-DVN
• ZH6000AV-BWN
• ZR6000AV-BWN
• ZER6000AV-BWN
• ZEMS6000AV-IS-BWN

The product comes with a limited warranty of three years from the date of purchase. For detailed specifications and installation instructions for valves, please refer to the specific installation manuals.

PRODUCT SPECIFICATIONS: ZURN Bedpan Washer Only for Water Closets – The Bedpan Washer
Assembly is furnished complete with bedpan washer, wall bracket and support bracket, high pressure vacuum
breaker, vacuum breaker tube nut, 1-1/2”[38] flush tubes, fixture spud escutcheon, and fixture spud securing nut.

NOTE: FOR SPECIFICATIONS, FLOWS, OPTIONS, AND INSTALLATION INSTRUCTIONS ON VALVES REFER TO SPECIFIC INSTALLATION MANUALS.

MODELS:
BEDPAN WASHERS ONLY

• Z6000-DVN – Exposed bedpan washer for water closets.
• Z6010-DVN – Exposed bedpan washer for water closets low rough-in water supply.(Retrofit)
• Z6011-DVN – Exposed bedpan washer for water closets with handicap grap bar applications.

OPTIONS

• YH One Wall Bumper
• YJ Split Ring Pipe Support
• YK Solid Ring Pipe Support
• Other

EXPOSED FLUSH VALVES WITH BEDPAN WASHER
Z6000AV-BWN – Exposed Z6000AV Model with bedpan washer for water closets.
Z6010AV-BWN – Exposed Z6010AV Model with bedpan washer for water closets with low rough-in water supply.(Retrofit) Z6011AV-BWN – Exposed Z6011AV Model with bedpan washer for water closets with handicap grap bar applications.
Z6040AV-BWN – Exposed Z6040AV Model with bedpan washer with foot pedal actuation for water closets.
Note: See FV211 for specifications, flows, options, and installation instructions for flushometer.

CONCEALED FLUSH VALVES WITH BEDPAN WASHER
Z6020AV-BWN – Concealed Z6020AV Model with bedpan washer for water closet.
Note: See FV212 for specifications, flows, options, and installation instructions for flushometer.

HYDRAULIC FLUSH VALVES WITH BEDPAN WASHER
ZH6000AV-BWN – Exposed ZH6000AV Model with hydraulic actuator and bedpan washer for water closet.
ZH6011AV-BWN – Exposed ZH6011AV Model with bedpan washer for water closets with handicap grap bar applications.
Note: See FV241 for specifications, flows, options, and installation instructions for flushometer.

BATTERY POWERED FLUSH VALVES WITH BEDPAN WASHER
ZR6000AV-BWN – Exposed ZR6000AV Model battery powered sensor operated with bedpan washer for water closets. ZER6000AV-BWN – Exposed ZER6000AV Model battery powered sensor operated with bedpan washer for water closets. ZER6011AV-BWN – Exposed ZER6011AV Model with bedpan washer for water closets with handicap grap bar applications.

Note: See FV62 and FV2001 for specifications, flows, options, and installation instructions for flushometer.
HARDWIRED FLUSH VALVES WITH BEDPAN WASHER
ZEMS6000AV-IS-BWN – Exposed ZEMS6000AV-IS Model hardwired sensor operated with bedpan washer for water closet. ZEMS6011AV-IS-BWN – Exposed ZEMS6011AV-IS Model with bedpan washer for water closets with handicap grap bar applications.
Note: See FV38 for specifications, flows, options, and installation instructions for flushometer. FV335 Rev. C 11/08/22

Bedpan Washer Installation Instructions

Important

• All plumbing is to be installed according to state and local codes and regulations.
• Water supply lines need to allow proper water flow for each fixture.
• Flush all lines of any debris before making connections.
• Do not use pipe sealant or plumbing grease on any fitting other then the control stop inlet.

The AquaVantage valve is designed to operate under several varieties of water pressure. The presssures fall between 10 and 100 psi (69 to 689 kPa). Each valve is tested at the lowest and highest pressures before being shipped. The minimum pressure is determined by the type of fixture purchased and the gallons per flush requested. Consult your catalog for flow options. Most low consumption valves (1.6 gallon) require a minimum of 25 psi flow pressure. When installing your quality Zurn valve it is recommended that to protect the polished finish you do not use a toothed wrench. This will cause gouges and scratches on your valve.

STEP NO. 1 – INSTALL SWEAT ADAPTOR AND CONTROL STOP
For detail instruction on installing the sweat adapter and control stop refer to specific valve installation manuals in this catalogue.

STEP NO. 2 – INSTALL OUTLET TUBE (FIGURE 2)
Slide the diverter sleeve spacer, diverter friction washer, diverter valve coupling nut, spud nut, spud friction washer, spud sleeve, and spud escutcheon over the diverter outlet tube. Insert outlet tube into fixture spud. Hand tighten spud nut onto fixture spud.

STEP NO. 3 – INSTALL DIVERTER VALVE (Figure 3)
Insert top of diverter tube into diverter valve and secure diverter coupling nut. Hand tighten diverter coupling nut.

STEP NO. 4 – INSTALL WALL SUPPORT FLANGE (Figure 4A and 4B)

• Determine required length of support rod by measuring distance between finished wall and back of diverter valve at support rod hole. Add 1/4” (6mm) to the length determined and cut the support rod to size. Refer to Figure 3.
• Turn the diverter valve assembly to allow threading support rod into back of diverter valve body. Slide wall support flange onto support rod and turn the diverter valve assembly so that wall support flange is flush with wall. Use wall support flange as a template and mark off holes on finished wall for mounting screws. Refer to Figure 4A for details.
• Remove diverter valve assembly and drill a 1/4” (6mm) hole at the three locations marked. Install an anchor in each 1/4” (6mm) hole.
• Insert top of diverter tube into diverter valve and secure diverter coupling nut. Hand tighten diverter coupling nut.

STEP NO. 5 – INSTALL VACUUM BREAKER FLUSH CONNECTION (Figure5)
Slide tube nut onto flush tube. Slide the diverter valve coupling nut, diverter friction washer, and diverter sleeve over vacuum breaker tube and secure tube to diverter valve. Hand tighten diverter valve coupling nut onto diverter valve assembly.

Length of vacuum breaker tube may be shortened to accommodate lower valve installation height.

STEP NO. 6 – INSTALL FLUSHOMETER
For detail instructions on installing the flushometer refer to specific valve installation manuals in this catalogue.

MAINTENANCE

CLEANING NOZZLE SPRAY DISC AND SCREEN (Figure 6)
With a phillips head screwdriver remove the phillips head screw by turning counterclock-wise. Remove spray disc and screen, and clean with water. Reinstall the screen, spray disk, and phillips head screw and tighten.

CARE OF CHROME PLATED SURFACES The suggested cleaning of chrome plated surfaces is simply to clean them with mild soap and water, then dry. Commercial cleaning compounds are never recommended.

SEASONAL USE
Valves used in installations subject to shut down because of cold and freezing conditions should be maintained in the following manner. After the main supply has been shut off and the water drained from the system, remove the stop valve and stop valve internals to allow the water to drain from the flush valve itself.

TROUBLE SHOOTING GUIDE

For detail instructions on trouble shooting the flushometer refer to specific valve installation manuals in this catalogue.

REBUILD KITS
The P6000-PN22 Rebuild kit is available with replacement seals. Access to the seals is as follows:

1. Pull diverter arm to downward position.
2. Remove set-screw with 3/32 allen wrench.
3. Remove diverter arm from elbow.
4. Remove elbow from body to get access to o-rings and rubber grommet.

PARTS

P6000-PN22

FV335 Rev. C 11/08/22

References

• P65Warnings.ca.gov
• Zurn | Engineered Water Solutions for Plumbing, Drainage
• Patents | Zurn Industries LLC's products

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