Genmitsu 101-63-XL43-DM542 Brushless Motor Spindle Kit Installation Guide

June 13, 2024
Genmitsu

Genmitsu 101-63-XL43-DM542 Brushless Motor Spindle Kit

Thank you for purchasing the Upgraded Nema23 112mm Stepper Motor Kit for PROVerXL 4030 from SainSmart.

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Package List

Genmitsu-101-63-XL43-DM542-Brushless-Motor-Spindle-Kit
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  1. 542 Control Box
  2. 112 Stepper Motor
  3. (2) M4*12 Socket Head Cap Screws Genmitsu-101-63-XL43-DM542-Brushless-Motor-Spindle-Kit \(3\)
  4. (2) M5*50 Socket Head Cap Screws
  5. (2) M5*55 Socket Head Cap Screws
  6. Hex Key Set 2, 2.5, 3, 4

Installation Guide

  • STEP 1: Remove X-Axis Motor
    Remove the X-axis motor wiring, loosen the top bolts and socket head cap screw on the motor-facing side of the X-axis coupling, remove the 4 X-axis motor screws for backup, and remove the X-axis motor. Genmitsu-101-63-XL43-DM542
-Brushless-Motor-Spindle-Kit \(4\)

  • STEP 2: Remove Z-Axis Motor
    Remove the Z-axis motor wiring, loosen the top bolts and socket head cap screw on the motor-facing side of the Z-axis coupling, remove the 4 Z-axis motor screws for backup, and remove the Z-axis motor. Genmitsu-101-63-XL43-DM542
-Brushless-Motor-Spindle-Kit \(5\)

  • STEP 3: Remove Y1-Axis Motor
    Remove the Y1-axis motor wiring, loosen the top bolts and socket head cap screw on the motor-facing side of the Y1-axis coupling, remove the 4 Y1-axis motor screws for backup, and remove the Y1-axis motor. Genmitsu-101-63-XL43-DM542-Brushless-Motor-Spindle-Kit
\(6\)

  • STEP 4: Remove Y2-Axis Motor
    Remove the Y2-axis motor wiring, loosen the top bolts and socket head cap screw on the motor-facing side of the Y2-axis coupling, remove the 4 Y2-axis motor screws for backup, and remove the Y2-axis motor. Genmitsu-101-63-XL43-DM542-Brushless-Motor-Spindle-Kit
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  • STEP 5: The original motors are removed as shown Genmitsu-101-63-XL43-DM542-Brushless-Motor-Spindle-Kit \(8\)

  • STEP 6: Installation of X-Axis Motor
    Install the 112 stepper motor on the X-axis motor mount, use the disassembled X-axis motor fixing screws to lock the 112 stepper motor, tighten the socket head cap screws and the top bolt on the motor side of the coupling, then connect the X-axis motor cable.
    (If the screws are slippery, please use the spare screws in the kit to replace them) Genmitsu-101-63-XL43-DM542-Brushless-Motor-Spindle-Kit
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  • STEP 7: Installation of Z-Axis Motor
    Install the 112 stepper motor on the Z-axis motor mount, use the disassembled Z-axis motor fixing screws to lock the 112 stepper motor, tighten the socket head cap screws and the top bolt on the motor side of the coupling, then connect the Z-axis motor cable.
    (If the screws are slippery, please use the spare screws in the kit to replace them) Genmitsu-101-63-XL43-DM542-Brushless-Motor-Spindle-Kit
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  • STEP 8: Installation of Y1-Axis Motor
    Install the 112 stepper motor on the Y1-axis motor mount, use the disassembled Y1-axis motor fixing screws to lock the 112 stepper motor, tighten the socket head cap screws and the top bolt on the motor side of the coupling, then connect the Y1-axis motor cable.
    (If the screws are slippery, please use the spare screws in the kit to replace them) Genmitsu-101-63-XL43-DM542-Brushless-Motor-Spindle-Kit
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  • STEP 9: Installation of Y2-Axis Motor
    Install the 112 stepper motor on the Y2-axis motor mount, use the disassembled Y2-axis motor fixing screws to lock the 112 stepper motor, tighten the socket head cap screws and the top bolt on the motor side of the coupling, then connect the Y2-axis motor cable.
    (If the screws are slippery, please use the spare screws in the kit to replace them) Genmitsu-101-63-XL43-DM542-Brushless-Motor-Spindle-Kit
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  • STEP 10: The 112 stepper motors are installed as shown

  • STEP 11: Control Box Wiring Diagram Genmitsu-101-63-XL43-DM542-Brushless-Motor-Spindle-Kit \(14\)

  • Step12: Adjust Voltage of Control Box
    Please adjust the voltage on the bottom of the control box to the option that suits your country’s voltage requirements.

Genmitsu-101-63-XL43-DM542-Brushless-Motor-Spindle-Kit
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Documents / Resources

| Genmitsu 101-63-XL43-DM542 Brushless Motor Spindle Kit [pdf] Installation Guide
101-63-XL43-DM542 Brushless Motor Spindle Kit, 101-63-XL43-DM542, Brushless Motor Spindle Kit, Motor Spindle Kit, Spindle Kit
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