Genmitsu 3018-PROVer V2 Semi Assembled CNC Router Kit User Manual

June 9, 2024
Genmitsu

Genmitsu 3018-PROVer V2 Semi Assembled CNC Router Kit

Welcome
Thank you for purchasing the Genmitsu 3018-PROVer V2 CNC Machine from SainSmart.

Included in your package will be a USB Stick, you will find:

  • PDF version of this manual
  • Windows USB Driver
  • GrblControl/Candle software for Windows
  • Sample files

Please visit SainSmart Online Resource Center installing drivers and software for your CNC. https://docs.sainsmart.com/3018-prover-v2

The driver and software can also be found on the included USB stick. For technical support, please email us at [email protected]

Help and support is also available from our Facebook group. (SainSmart Genmitsu CNC Users Group)

Scan QR code to join the group

Disclaimer

Please be careful when using your CNC machine. This machine is an electrical device with moving parts and dangerous areas.

  • Genmitsu CNC Machines are for indoor Use Only.
  • You must be 18 years or older to operate this machine, unless supervised by a knowledgeable adult familiar with the machine.
  • Wear the proper Personal Protection Equipment (Safety Glasses ).
  • Always place the CNC Machine on a stable surface.
  • The SainSmart Genmitsu CNC Machine is supplied with Switchable Power Supply 230VAC or 115VAC. Never use a different power supply; it may cause malfunctions or damage to the machine.
  • The 3018-PROVer V2 utilizes a high amp power it is recommended that you do not plug the CNC Router into an extension cord, or power strip as it may damage the machine.
  • Ensure the Emergency stop button is easily accessible at all times.
  • Never disassemble the Power Supply or Electrical This will VOID the warranty.
  • DO NOT TOUCH the machine spindle, or place any body part near the working area when the machine is operating Serious injury may occur.
  • DO NOT leave children unsupervised with the CNC Machine even when it’s not Injury may occur. DO NOT leave the machine unattended while it’s operating.
  • Ensure your CNC Machine is in a well-ventilated Some Materials may discharge smoke or fumes during operation.

Specifications

Model Name 3018-PROVer V2
Work Area 11.18″ x 7.1″ x 1.6″ (284 x 180 x 40 mm)
Control Board Compatibility GRBL 1.1h
Driver Chip TB67S109
MCU 32 bit
Max Speed 2000 mm/min
CAM Software Candle, Carveco Maker, Easel, UGS
Frame Material All Aluminum
X-Z Axis Assembly Material Plastic
Leadscrew ACME TB (8mm), Pitch: 2mm, Lead: mm4
Control Software GrblControl(Candle)
Motion System Screw- Driven
Spindle Motor 775 motor, 12V~24V,    000 RPM
Stepper Motor 1.3 A, 12V, 0.25 Nm torque (2.2 in-lb)
Power Supply 24V/ A

Part 1- Unboxing & Checking Package Contents

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Optional Accessories (Not Included)

Consider following optional upgrades or accessories to make your CNC experience better!

You can find them on www.sainsmart.com. Save 10% with discount code PROVER10.

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Part 2- Mechanical Installation

What you will needGenmitsu-3018-PROVer-V2-Semi-Assembled-CNC-Router-
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Step 1: Flip the Y-Axis Base Assembly upside down and remove the cable ties from the bearing mount.
Step 2: Move the spoilboard to align the two screw holes of the spoilboard with the two screw holes of the centered nut seat as shown below.
Step 3: Lock them with two pieces of M6*10mm bolts.

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Installing Rubber Feet to Y-Axis Base Assembly

What you will need

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Step 1: Locate the pre-drilled holes and install the rubber feet onto each corner using the Allen wrench.

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Install Y-Axis Base to X / Z Axis Gantry

What you will need

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Step 1: Turn the Y-axis base assembly upside down and place it on a flat surface.

Step 2: Align the gantry fixing holes with the corresponding screw holes on the both sides of the Y-axis base assembly.

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Step 3: Tighten the M5*22 bolts respectively through the fixing holes of the gantry and into the corresponding screw holes on the Y-axis base and secure it with the 3mm Allen Wrench.

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Installing the Spindle

What you will need

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Step 1: Unscrew the black collar from the spindle and insert the collet. Make sure the collet is locked in place by pushing it till it “clicks”. Then screw the Collar and Collet back into the spindle.

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Step 2: Loosen the Spindle Mount Hex Screw.

Step 3: Slide the spindle into the spindle mount until the external sleeve of the spindle is fully inserted

Step 4: Tighten the Hex screw to secure the Spindle. Do not over tighten the screw, as it can damage the mount.

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Install the Acrylic Baffles

What you will need

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You first will need to identify the left baffle and the right baffle first, by placing the baffle along the aluminum frame as shown in the diagram below, each piece will fit the shape of the frame. Peel off the protective paper from the baffles.

Step 1: lnsert the M5*10mm bolts from the outside of the baffle (For example, for the left-side baffle, the M5 bolt should insert from the left side). Then put the T-Slot nut onto the bolt from the other side using your hand. One turn only. Keep them loose for now. Orient the T-Slot nuts horizontally (Note that the distance between the T-nut and the acrylic shield should be 2-3mm after screwing in).

Step 2: Place T-Slot nuts into the side of the machine so that the baffle is aligned with the edge of the frame.

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Step 3: Now tighten the M5 bolts to secure the baffle. Repeat the steps to install the other side.

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Congratulations! Now your machine frame is fully assembled! Now let’s move on to wiring.

Part 3- Wiring

  1. Following the Wiring Diagram Below to connect the spindle motor cables.
    The red wire is connected to the positive pole of the spindle motor, and the black wire is connected to the negative pole of the spindle motor.

  2. lnsert the Y-axis stepper motor cable and Y-axis limit switch cable into the corresponding control board interface a shown below.

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Cable Management

What you will need

Cable Tie

  1. Use the cable ties to fix the cable management on the cable holder as shown
  2. Use the manual jog wheels to move the X, Y, Z axis fully and make sure they could move freely and not restricted by the cables.Genmitsu-3018-PROVer-V2-Semi-Assembled-CNC-Router-Kit-21
Tips for Installing the Clamps

Please refer to the below images to install the clamps.
Make sure that the screw screwing depth can not exceed the bottom of the aluminum platform, otherwise the screw will hit the frame of the machine.

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Diagram

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Label Description
Marker Instruction
Power 24V Power Interface
USB USB Interface
MPG Hand Wheel interface
Offline controller Offline Control Interface
E-STOP Emergency Stop Switch interface
Probe Z Axis Zero Tool interface
X-LIM X-Axis imit Switch
Y- lM Y-Axis imit Switch
Z-LIM Z-Axis imit Switch
Laser Laser Module Interface
Air Air Pump interface
Spindle Spindle Motor Interface
X Axis X-Axis Stepper Motor interface
Y Axis Y-Axis Stepper Motor interface
Z Axis Z-Axis Stepper Motor interface

Part 4- Software Setup

  1. Driver Installation
    lnstall the driver (software — Driver — CH3 0SER.exe)Genmitsu-3018-PROVer-V2
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  2. To Determine your Machine’s COM port:

    • Windows XP: Right click on “My Computer”, select “Manage”, select “Device Manager”.
    • Windows 7: Click “Start” — Right click” Computer” — Select “Manage” — Select “Device Manager” from left
    • ln the tree, expand “Ports (COM & PT)”
    • Your machine will be the USB Serial Port(COMX), where the “X” represents the COM number, for example
    • If there are multiple USB serial ports, right click each one and check the manufacturer, the machine will be “CH340”.Genmitsu-3018-PROVer-V2-Semi-Assembled-CNC-Router-Kit-25
  3. Grblcontrol (Candle) Connecting to the Controller
    First time use will require you setup the appropriate COM PORT and Baud rate.
    Step 1: Software should automatically select the port number.
    Step 2: If it does not recognize automatically select the “Baud” drop down menu and select 115200.
    Step 3: Click “OK” to save

Part 5- Test Project

  1. Grblcontrol (Candle)Genmitsu-3018-PROVer-V2-Semi-Assembled-CNC-Router-Kit-27
  2. Run G code for processing
  3. Click [open], Select the G code to
  4. Click on the manual operation panel, move the spindle to the starting point of the engraving, so that the tool and the workpiece just touch.
  5. Click [ZeroXY] [Zero Z] Clear the XYZ axis
  6. Click [Send] running G
  7. About firmware parameters
    The parameters of the control board have been configured according to 3018-PROVer V2.

Part 6- Z Probe Setup

Probe Function Introduction

  1. Grblcontrol (Candle) Probe operating instructions
    Step 1: Probe commands editing Z1 is the height of the tool setting block, which requires actual measurement, and Z25 is the height of the tool lifting, which can be configured as required.

Genmitsu-3018-PROVer-V2-Semi-Assembled-CNC-Router-
Kit-37 Step 2: Probe commands filled in Grblcontrol (Candle) Genmitsu-3018-PROVer-V2-Semi-
Assembled-CNC-Router-Kit-30Step 3: Connect the probe tool to the controller probe interface.
Step 4: Click the “Z-probe” button, Z-axis automatic tool to zero.Genmitsu-3018-PROVer-V2-Semi-Assembled-CNC-Router-
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Part 7- Offline Controller

The offline interface is designed according to our offline controller and does not match with other companies’ offline controllers. Do not connect other devices or controllers, or risk damaging the control board or other devices.

  1. Button Functions Introduction
Marker Instruction
STEP Manual moving distance option (xC, x0.01, x0.1, x1) in xC mode, press

the key to keep moving; x0.01 means press the manual button once and the machine moves 0.01mm; x0.1means press the manual button once and the machine moves 0.1mm; x1 means press the button once and the machine moves 1mm;
Select| Move cursor
Enter| Save/confirm/pause/start/return to main interface (long press), release (long press) limit switch to trigger alarm
X+| X+ move, parameter modification (in setting state)
X-| X-move, parameter modification (in setting state)
Y+| Y+ move, parameter modification (in setting state)
Y-| Y-move, parameter modification (in setting state)
Z+| Z+ move
Z-| Z-move

  1. Parameter Settings
    Select the “Settings” interface icon as shown in Figure 1, click the [Enter] button to enter the parameter setting interface, as shown in Figure 2.

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Function Instruction
J0G Feed X, Y, Z axis movement speed
Spindle RPM Spindle speed
Probe Feed Z Probe movement speed
Probe Tool Height Modify the height of Z Probe
Z Rise Height Tool lifting height (this value must be greater than the

counter block value)
Y+| Modify the X Y Z movement speed(click +10), modify the spindle speed (click +100), modify the Z axis moving speed during tool setting (click +1), modify the height of Z Probe (click +1),modify the tool lifting height (click +1)
Y-| Modify the X Y Z movement speed(click -10), modify the spindle speed (click -100), modify the Z axis moving speed during tool setting (click -1), modify the height of Z Probe (click -1),modify the tool lifting height (click -1)
X+| Modify the height of the Z Probe (Click +1)
X-| Modify the height of the Z Probe (Click -1)
Select| Move the cursor
Enter| Save & Return

  1. Introduction of Control Functions
    Select the “Prepare” screen icon, as shown below:
Function Instruction
Spindle Turn on/off spindle
Probe Z-axis automatic tool setting
Home Move the spindle to home position
Zero-XY Set the X and Y work origin to the current XY bit position. Use this

when using the Z-Probe to zero the Z axis.
Zero-XYZ| Set the X Y Z work origin to the current XY bit position. Use this if not using the Z-Probe.
Start Project| Select G code to start the engraving job
Reset| Reset the router
Jog Step: xC mm| Single step movement distance. Click STEP button to switch the distance parameter 0.01/0.01/1/XC (lt will move continuously in XC mode. For example, if you long press the Y+ button, the machine will keep moving in the Y+ direction, and stop moving when you release the button.)
Status lD E| Show the machine status. lt will show A ARM when the limit switches or emergency stop button are triggered. You need to find the cause of the fault or reset the machine.

  1. Run the G-code program
  2. Select the “Start project” and click the [Enter] button to enter the program selection interface, as shown in Figure 1.
  3. Click the [Select] button, select the program that needs to be processed, and click [Enter] to enter the preparation program interface, as shown in Figure 2.
  4. Click [Enter] button again to start running the program, as shown in Figure 3, click [Enter] could pause the processing, click [Enter] again to resume processing, long press [Enter] to return to the main interface.
    Click “Exit” to exit the program or click “Repeat” to run the program again after machining is completed as shown in Figure .

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  1. Machine Alarm and Solutions

  2. Figure 1 shows the A ARM when the control board is not powered or the emergency stop button is pressed. Press the power switch to lift the alarm, if it still shows the same A ARM, please make sure that you have released the emergency stop button.

  3. Figure 2 shows the A ARM when the limit switches are triggered. Long press the ENTER button until the status shows lD E.
    Genmitsu-3018-PROVer-V2-Semi-Assembled-CNC-Router-
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References

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