aFe POWER 50-70100DR Cold Air Intake System Instruction Manual

June 13, 2024
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aFe POWER 50-70100DR Cold Air Intake System

aFe-POWER-5aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(17\)0-70100DR-
Cold-Air-Intake-System-product

Product Information

  • Product Name: Cold Air Intake System
  • Part Number: 50-70100DR
  • Make: Toyota – Models: Tundra (2022-2023), Sequoia (2023)
  • Engine: V6-3.4L(tt)
  • Included Components: – 2 Air Filters (Pro DRY S)
  • 1 Tube : Driver Side
  • 1 Tube: Passenger Side
  • 1 Housing: Driver Side
  • 1 Housing: Passenger Side
  • 2 Coupling, Silicone Elbow Rdr:
    • (3×2-1/2)IDx 35Deg
    • 2 Clamp, 044 (2-5/16 – 3-1/4)
    • 2 Clamp, 048 (2-9/16 – 3-1/2 )
  • 2 Plug, Silicone : 2.25 Dia
  • 1 Gasket, Inlet Passenger Side: 05-5070091R4
  • 1 Gasket, Inlet Driver Side: 05-5070091R3
  • 4 Screw, Torx: M4 x 10mm
  • 2 Alcohol Wipes

Product Usage Instructions

Removal:

  1. Disconnect the passenger side Mass Air Flow (MAF) sensor and unclip the harness from the airbox.
  2. Loosen the clamp securing the intake tube to the turbo inlet, using a 10mm socket or nut driver.
  3. Lift the passenger side air intake assembly from the vehicle by firmly pulling the grommets out of the mounts.

Installation:

  1. Transfer the three grommets from the passenger side factory air box to the aFe POWER passenger side housing.
  2. Wipe the non-textured surface of the air inlet with the provided cleaning wipe to remove any residual mold release. Wait for the alcohol to evaporate, then apply the passenger-side foam gasket on the surface of the air inlet.
  3. Install the aFe POWER air box into the vehicle. Make sure the housing is seated onto the 3 mounting pegs.
  4. Install the air filter into the housing by firmly pushing it into the housing until the filter tabs lock it into place. Install the clamp on the filter, but do not tighten at this time.
  5. Loosely install the clamps onto the aFe POWER coupling, and then install the coupling onto the turbo inlet, as shown. Do not tighten the clamps yet.
  6. Transfer the MAF sensor from the passenger side factory intake to the aFe POWER intake tube and secure it using the provided M4 screws.
  7. Install the aFe POWER passenger side intake tube between the coupling and filter. Align the tube and coupling and then tighten all clamps.
  8. Connect the MAF sensor harness to the MAF sensor.

Note: Please refer to the figures in the user manual for visual guidance during the installation and removal process. For warranty information and emissions disclaimer, please visit https://afepower.com/contact#warranty.

Safety Information

  • Please read the entire instruction manual before proceeding.
  • Ensure all components listed are present.
  • If you are missing any of the components, call customer support at 951-493-7185.
  • Ensure you have all necessary tools before proceeding.
  • Do not attempt to work on your vehicle when the engine is hot.
  • Retain factory parts for future use.
Label Qty. Description Part Number
A 2 Air Filter (Pro DRY S) For 50-70100D 20-91203D
B 1 Tube: Driver Side 05-5070091R1
C 1 Tube: Passenger Side 05-5070091R2
D 1 Housing: Driver Side 05-5070100R3
E 1 Housing: Passenger Side 05-5070100R4
F 2 Coupling, Silicone Elbow Rdr: (3″x2-1/2″)IDx 35Deg 05-01421
G 2 Clamp, 044 (2-5/16″ – 3-1/4″) 03-50019
H 2 Clamp, 048 (2-9/16″ – 3-1/2 “) 03-50007
J 2 Plug, Silicone: 2.25″ Dia 05-01482
K 1 Gasket, Inlet Passenger Side: 05-5070091R4 05-01714
M 1 Gasket, Inlet Driver Side: 05-5070091R3 05-01713
N 4 Screw, Torx: M4 x 10mm 03-50490
P 2 Alcohol Wipes 05-01716

Installation will require the following tools:
8mm and 10mm Nut Drivers or Ratchet and Sockets, Flat-head and Phillips Screwdrivers, T20 Torx Driver

Warranty Information available at: https://afepower.com/contact#warranty

Emissions Disclaimer: This product is not currently CARB exempt and is not available for purchase in California or for use on any vehicle registered with the California Department of Motor Vehicles.

Parts

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(1\)

Assembly Instruction

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(2\)

Refer to Figure A for Steps 1-3

  • Step 1: Disconnect the passenger side Mass Air Flow (MAF) sensor and unclip the harness from the airbox.
  • Step 2: Loosen the clamp securing the intake tube to the turbo inlet, using a 10mm socket or nut driver.
  • Step 3: Lift the passenger side air intake assembly from the vehicle by firmly pulling the grommets out of the  mounts.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(3\)

Refer to Figure B for Step 4

  • Step 4: Transfer the three grommets from the passenger side factory air box to the aFe POWER passenger  side housing.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(4\)

Refer to Figure C for Step 5

  • Step 5: Wipe the non-textured surface of the air inlet with the provided cleaning wipe to remove any residual  mold release. Wait for the alcohol to evaporate, then apply the passenger-side foam gasket on the surface of the air inlet.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(5\)

Refer to Figure D for Steps 6-7

  • Step 6: : Install the aFe POWER air box into the vehicle. Make sure the housing is seated onto the 3 mounting pegs.
  • Step 7: Install the air filter into the housing by firmly pushing it into the housing until the filter tabs lock it into  place. Install the clamp on the filter, but do not tighten at this time.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(6\)

Refer to Figure E for Step 8

  • Step 8: Loosely install the clamps onto the aFe POWER coupling, and then install the coupling onto the  turbo inlet, as shown. Do not tighten the clamps yet.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(7\)

Refer to Figure F for Step 9

  • Step 9: Transfer the MAF sensor from the passenger side factory intake to the aFe POWER intake tube and  secure it using the provided M4 screws.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(8\)

Refer to Figure G for Steps 10-11

  • Step 10: Install the aFe POWER passenger side intake tube between the coupling and filter. Align the tube and coupling and then tighten all clamps.
  • Step 11: Connect the MAF sensor harness to the MAF sensor.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(9\)

Refer to Figure H for Steps 12-14

  • Step 12: Disconnect the driver side MAF sensor and unclip the harness from the airbox.
  • Step 13: Loosen the clamp securing the intake tube to the turbo inlet, using a 10mm socket or nut driver.
  • Step 14: Lift the driver side air intake assembly from the vehicle.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(9\)

Refer to Figure I for Step 15

  • Step 15: Transfer the three grommets from the driver side factory air box to the aFe POWER driver side air  box.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(11\)

Refer to Figure J for Step 16

  • Step 16: Wipe the non-textured surface of the aFe POWER air box with the provided cleaning wipe to  remove any residual mold release. Wait for the alcohol to evaporate, then apply the driver-side foam gasket on the surface of the air inlet.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(12\)

Refer to Figure K for Steps 17-18

  • Step 17: Install the aFe POWER air box into the vehicle. Make sure the housing is seated onto the 3 mounting pegs.
  • Step 18: Install the air filter into the housing by firmly pushing it into the housing until the filter tabs lock it into  place. Install the clamp on the filter, but do not tighten at this time.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(13\)

Refer to Figure L for Step 19

  • Step 19: Loosely install the clamps onto the aFe POWER coupling, and then install the coupling onto the  turbo inlet, as shown. Do not tighten the clamps yet.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(14\)

Refer to Figure M for Step 20

  • Step 20: Transfer the MAF sensor from the driver side factory intake to the aFe POWER intake tube and  secure it using the provided M4 screws.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(15\)

Refer to Figure N for Steps 21-22

  • Step 21 : Install the aFe POWER driver side intake tube between the coupling and filter. Align the tube and coupling and then tighten all clamps.
  • Step 22: Reconnect the MAF sensor harness to the MAF sensor.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(16\)

Refer to Figure O for Step 23

  • Step 23: The kit includes optional plugs to close off the auxiliary air inlets. Install the plugs if you wish to  close off the auxiliary air inlets and only capture cold air from the fenders.
    • Without the plug installed, the aFe POWER intakes will capture the maximum air available. More airflow offers more power. Yet some of this air is picked up from inside the engine compartment could be warmer air. Warmer air will affect the performance of the vehicle.
    • The plugs installed on the housings will block off any hot engine air entering the housing to make sure that only the coolest air available is directed into the engine. It will also reduce the noise of the intakes.

aFe-POWER-50-70100DR-Cold-Air-Intake-System- \(17\)

Refer to Figure P for Step 24

  • Step 24: Make sure all clamps and connections are secured. Your installation is now complete. Thank you  for choosing aFe POWER!

Corona, CA 92879
https://afepower.com/contact

References

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