Bauer 1641W-B Rotary Hammer Kit Owner’s Manual

Bauer 1641W-B Rotary Hammer Kit

Product Information

This is the owner’s manual and safety instructions for the product. It provides information on assembly, operation, maintenance, and safety precautions. The manual also includes a table of contents with sections on safety, specifications, setup, operation, maintenance, parts list and diagram, and warranty.

WARNING SYMBOLS AND DEFINITIONS

DANGER:| Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
---|---
WARNING:| Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION:| Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE:
CAUTION:|

Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

General Power Tool Safety Warnings

WARNING

• Read all safety warnings and instructions.
• Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.
• The term power tool in the warnings refers to your mains-operated (corded) power tool.

Work area safety

1. Keep the work area clean and well-lit.
   Cluttered or dark areas invite accidents.

2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

1. Power tool plugs must match the outlet. Never modify the plug in any way.
   Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.

2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.

3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

4. Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.

5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.

6. If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply.
   The use of a GFCI reduces the risk of electric shock.

Personal safety

1. Stay alert, watch what you are doing, and use common sense when operating

2. a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

3. Use personal protective equipment. Always wear eye protection. Safety equipment such as dust masks, non-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.

4. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source, picking up, or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

5. Remove any adjusting key or wrench before turning the power tool on.
   A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

6. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

7. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

8. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of these devices can reduce dust-related hazards.

9. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.

Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

2. Do not use the power tool if the switch does not turn it on and off.
   Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

3. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

7. Use the power tool, accessories tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Rotary Hammer Safety Warnings

1. Wear ear protectors with rotary hammers. Exposure to noise can cause hearing loss.

2. Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.

3. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a live wire will make exposed metal parts of the tool live and shock the operator.

4. Let a bit cool before touching, changing, or adjusting it. Bits heat up dramatically while in use, and can burn you.

5. If the drill bit jams, release the trigger immediately; drill torque can cause injury or break the bit.

6. Maintain labels and nameplates on the tool. These carry important safety information.
   If unreadable or missing, contact
   Harbor Freight Tools for a replacement.

7. Avoid unintentional starting. Prepare to begin work before turning on the tool.

8. Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the tool out of your control.

9. When using a handheld power tool,
   maintain a firm grip on the tool with
   both hands to resist starting torque.

10. Do not leave the tool unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.

11. This product is not a toy.
    Keep it out of reach of children.

12. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to the heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should:

    • Avoid operating alone.
    • Do not use it with the power switch locked on.
    • Properly maintain and inspect to avoid electrical shock.
    • Any power cord must be properly grounded. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock.

13. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product but must be supplied by the operator.

Vibration Safety

This tool vibrates during use.
Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms, and shoulders. To reduce the risk of vibration-related injury:

1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool.
   If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.

2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.

3. Wear suitable gloves to reduce the vibration effects on the user.

4. Use tools with the lowest vibration when there is a choice.

5. Include vibration-free periods each day of work.

6. Grip the tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.

7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.

SAVE THESE INSTRUCTIONS.

WARNING

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING

WIRE CONNECTION: Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

Grounded Tools: Tools with Three Prong Plugs

1. Tools marked with “Grounding Required” have a three-wire cord and three-prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (See 3-Prong Plug and Outlet.)
2. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (See 3-Prong Plug and Outlet.)
3. The tool must be plugged into an appropriate outlet, properly installed, and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the preceding illustration.(See 3-Prong Plug and Outlet.)

Double Insulated Tools: Tools with Two Prong Plugs

1. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system that satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
2. Double-insulated tools may be used in either of the 120-volt outlets shown in the preceding illustration.(See Outlets for 2-Prong Plug.)

Extension Cords

1. Grounded tools require a three-wire extension cord. Double Insulated tools can use either a two or three-wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. (See Table A on.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Table A.)
4. When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See Table A.)
5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table A.)
6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
7. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it.
8. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas.

TABLE A: RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOLT)

*TABLE A: RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS (120/240 VOLT)**

NAMEPLATE

AMPERES

(at full load)

| EXTENSION CORD LENGTH
25´| 50´| 75´| 100´| 150´
0 – 2.0| 18| 18| 18| 18| 16
2.1 – 3.4| 18| 18| 18| 16| 14
3.5 – 5.0| 18| 18| 16| 14| 12
5.1 – 7.0| 18| 16| 14| 12| 12
7.1 – 12.0| 18| 14| 12| 10| –
12.1 – 16.0| 14| 12| 10| –| –
16.1 – 20.0| 12| 10| –| –| –
* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.

Symbology

Specifications

Note: This tool includes an internal safety clutch that helps prevent tool damage and injury but disengages the drill function if the bit locks in place.

Setup

Setup – Before Use
WARNING: Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Release the Trigger and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool.

Note: For additional information regarding the parts listed in the following pages, refer to Parts List and Diagram on.

Functions

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

Tool Set Up
WARNING: TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Release the Trigger and unplug the tool from its electrical outlet before adjusting the tool or installing accessories.

Adjusting the Auxiliary Handle

• The Auxiliary Handle can be placed in a variety of positions.
• To adjust the Auxiliary Handle, turn the Handle counterclockwise to loosen the band. Slide the Handle to the desired position then turn the Handle clockwise to secure it in place.

Using the Depth Gauge
The Depth Gauge can be positioned on either side or on the top of the Rotary Hammer. The body of the Hammer will interfere with the Depth Gauge if the Handle is in the bottom position.

1. Turn the Lock Knob to open the Depth Gauge Slot and slide the Depth Gauge through the Depth Gauge Slot on the Auxiliary Handle.
2. Position the Depth Gauge as needed, then turn the Lock Knob to secure the Depth Gauge in place.

Note: The drilling depth is the distance from the tip of the drill bit to the tip of the Depth Gauge.

Adjusting the Functions
Adjust the Drill Switch and Hammer Switch before using the Rotary Hammer. To adjust the Drill Switch, press the Release Button on the Drill Switch and rotate the Switch until it clicks in place at one of the two positions. To adjust the Hammer Switch, rotate the Switch until it is horizontal, pointed toward the right or left side of the tool.

NOTICE: Move the Switches only when the Motor is stopped. Attempting to move the Switches while the Motor is engaged will result in abrupt bit rotation and can cause property damage.

NOTICE : When moving the Switches, make sure they click into the desired position. If not actively engaged, a Switch could slip out of position resulting in tool damage.

To Drill: Rotate the Drill Switch to the Drill ON setting.

• Rotate the Hammer Switch to the Hammer OFF Setting.
• The Rotary Hammer will revolve when powered.

To Hammer/Drill: Rotate the Drill Switch to the Drill ON setting. Rotate the Hammer Switch to the Hammer ON setting. The Rotary Hammer will revolve and hammer when powered.

To Chisel: Rotate the Drill Switch to the Drill OFF setting. Rotate the Hammer Switch to the Hammer ON setting. The Rotary Hammer will hammer when powered.

Changing Drill Bits
CAUTION! Wear heavy-duty work gloves to provide protection when inserting and removing drill bits. Drill bits become very hot during use. Do not remove drill bits until the bit has cooled. Do not strike stuck bits with a hammer.

1. Pull back on the Chuck and insert or remove the Drill Bit. If inserting the Drill Bit, make sure it slides all the way into the opening.
2. Release the Chuck.
3. Check that the Drill Bit is secured in place. It should not be able to be pulled out of the Chuck.

Note: When drilling a hole larger than 1-1/4″ diameter, use a Drill Bit with four cutting edges.

Work Piece and Work Area Set Up

1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury.
2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working.
3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.
4. There must not be objects, such as utility lines, nearby that will present a hazard while working.

General Operating Instructions

1. Install the Drill Bit.

2. Adjust the Auxiliary Handle and the
   Depth Gauge as needed.

3. Set the Function by adjusting the Drill Switch and Hammer Switch to the desired setting.

4. Set the speed by rotating the Speed Control.

5. Plug in the Power Cord.

6. Squeeze and hold the Trigger to
   turn on the Rotary Hammer.

7. Allow the Rotary Hammer to reach full speed before contacting the work surface.

8. When finished, to prevent accidents, turn off the tool and disconnect its power supply after use. Allow the bit to cool then remove it from the Chuck. Clean, then store the tool indoors out of children’s reach.

Maintenance and Servicing

WARNING: Procedures not specifically explained in this manual must be performed only by a qualified technician.

WARNING: TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Release the Trigger and unplug the tool from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.

• TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
• Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. BEFORE EACH USE, inspect the general condition of the tool. Check for loose hardware, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation.

2. Monthly, open the Grease Port, clean out the old grease, and replace it with new grease.
   NOTICE: Warranty void if grease is not changed according to schedule.

3. AFTER USE, wipe the external surfaces of the tool with a clean cloth.

4. WARNING! If the supply cord of this power tool is damaged, it must be replaced only by a qualified service technician.

Troubleshooting

2.   No power at outlet.

3. The tool’s thermal reset breaker tripped (if equipped).

4.   Internal damage or wear. (Carbon brushes or switch, for example.)

| 1.   Check that cord is plugged in.

2.   Check the power at outlet. If the outlet is unpowered, turn off the tool and check the circuit breaker. If a breaker is tripped, make sure the circuit is the right capacity

for the tool and the circuit has no other loads.

3.   Turn off the tool and allow it to cool. Press the reset button on the tool.

4.   Have a technician service tool.

The tool operates slowly.| Extension cord too long or cord diameter too small.| Eliminate the use of extension cords. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords

in the Grounding section on page 6.

Performance decreases over time.| 1.   Accessory dull or damaged.

2.   Carbon brushes worn or damaged.

| 1.   Keep cutting accessories sharp. Replace as needed.

2.   Have a qualified technician replace brushes.

Excessive noise

or rattling.

| Internal damage or wear. (Carbon

brushes or bearings, for example.)

| Have technician service tool.
Overheating.| 1.   Forcing the tool to work too fast.

2.   Accessory misaligned.

3.   Accessory dull or damaged.

4.   Blocked motor housing vents.

5.   Motor being strained by a long or small diameter extension cord.

| 1.   Allow the tool to work at its own rate.

2.   Check and correct accessory alignment.

3.   Keep cutting accessories sharp. Replace as needed.

4.   Wear ANSI-approved safety goggles and NIOSH-approved dust mask/respirator while blowing dust out of the motor using compressed air.

5.   Eliminate the use of extension cords. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords

in the Grounding section on page 6.

Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect the power supply before service.

PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Parts List and Diagram

Parts List

Assembly Diagram

Record Product’s Serial Number Here:

• Note: If the product has no serial number, record the month and year of purchase instead.
• Note : Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.

Warranty

Limited 90-Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special, or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. THIS WARRANTY IS

EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

• 3491 Mission Oaks Blvd.
• PO Box 6009
• Camarillo, CA 93011
• 1-888-866-5797

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