CLAS OC 9138 Rear Parking Sensor Punch Master Tool Kit Instruction Manual
- June 13, 2024
- CLAS
Table of Contents
CLAS OC 9138 Rear Parking Sensor Punch Master Tool Kit
Product Information
The OC 9138 Master Kit Emporte-Pièces Pour Capteurs De Stationnement (41 PCS) is a tool kit designed for punching cleanholes in plastic bumpers without burrs. This kit is specifically designed for BMW, SKODA, SEAT, OPEL/VAUXHALL, VW, and PSA vehicles. It includes various components such as a tool for punching machine drive, ratchet, and other necessary tools.
Product Usage Instructions
- Before starting any action, it is compulsory to read the instruction manual.
- Ensure that you have the necessary protective gear including work gloves, protective footwear, hard hat, and safety goggles.
- Keep the tools clean and store them in their original packaging.
- Use the provided goupilles de centrage (centering pins) during the fixing (welding/gluing) process to ensure accurate alignment of the sensor supports.
- Follow the instructions provided in the manual for each specific step of the hole punching process.
WARNING
Before returning this product for any reason (installation problem,
instructions for use, breakdown, manufacturing problem…), please contact us.
Contact : You can reach us by mail sav@clas.com or by phone +33(0)4 79 72 69 18 or go directly to our website clas.com If you have changed your mind regarding your purchase, please return this product before you attempt to install it.
APPLICATION
Brand
| ****
Ø 17.8
| ****
Ø 18
| ****
Ø 18.2
| ****
Ø 18.4
| ****
Ø 24
| ****
Ø 26
| ****
Ø 26.7
| ****
Ø 27.4
| ****
Ø 28.1
| ****
Ø 32
| ****
Ø 32.5
| ****
Ø 38.9
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BMW
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SKODA
| | | | | | | | | | | |
SEAT
| | | | | | | | | | | |
OPEL/ VAUXHALL| | | | | | | | | | | |
VW
| | | | | | | | | | | |
PSA
| | | | | | | | | | | |
REAR PARKING SENSOR PUNCH MASTER TOOL KIT
COMPONENTS
INTRODUCTION
It is compulsory to read this instruction manual before starting any kind of action. The proper operation and full compliance of this product’s performance is guaranteed only if all the instructions provided in this manual are closely adhered to. We guarantee that this product complies with the technical specifications described in this manual. The manufacturer shall not be held responsible for any improper uses other than those described herein. Use protective work gloves, protective footwear, hard hat and safety goggles.
Misuse:
- This product should only be used as described in this documentation; any other use is considered improper.
- The manufacturer accepts no responsibility for any damage caused by the incorrect or unreasonable use of the equipment.
- Moreover, misuse shall also void the warranty.
Take care of your tools:
- Be sure to store your tools in a clean state.
- Place the tools inside their original package.
DESCRIPTION
The tool set described in this manual is used to make clean holes in plastic bumpers without burrs. This is necessary when the replacement bumper supplied by the manufacturer does not have the holes for mounting the parking sensors. According to some manufacturers’ repair instructions, holes should be drilled only after painting to guarantee, once repaired, an appearance as close to the original as possible. Furthermore, the centering pins contained in the tool set ensure the correct fixing and alignment of the sensor supports during fastening (welding/gluing). This tool set features a choice of the most used measures, also including odd intermediate measures, as prescribed by different manufacturers. It is suitable for standard parking sensors (PDC=Park-Distance- Control) and for parking assistance sensors (PLA=Parking Assistant).
This set consists of:
The Ø32.5 punch (VAG PLA sensor) and the Ø38.9 punch (BMW PDC sensor), which
are supplied without centering pin. Pin centering is not possible due to the
oblique mounting position. In some cases, the Ø17.8 centering pin is required
(VAS6614/5) alternatively with the suitable pin (VAS6614/3) of the Ø18.2 punch
(VAS6614/1).
The OEM numbers shown are used only for assigning technical data and fields of use!
INSTRUCTIONS
Always adhere to the vehicle manufacturer’s recommendations and repair instructions!
- As a rule, the position of the sensors is marked by the manufacturer with markings on the inside of the bumpers (Figures 1+2). The supplied assembly tool set may contain a template suitable for the vehicle and/or the bumper.
- Use a Ø10 mm drill to drill a hole for each marking on the bumper. Place the drill exactly in the middle of the marking and drill from the inside to the outside (Fig.3).
- Select the bushing suitable for the hole and insert it on the threaded pin with bearing. The opening of the matrix should face the direction opposite the bearing (Fig.4).
- Insert the drive unit with the threaded part into the hole previously drilled in the bumper (Fig.5).
- Screw the punch on the drive unit’s thread (Figures 6+7).
- Use a 3/8“ ratchet wrench and then a monkey wrench to lock the punch from the outside. The punch is pulled into the bushing as it is screwed (Figures 8+9). A clean hole is created in the bumper without burrs by working from the outside towards the inside (Fig.10).
- Ensure the centering pin is perfectly suited to the sensor support (Fig.11).
- From the outside, insert the appropriate centering pin into the hole of the newly cut bumper (Fig.12).
- From the inside, place the sensor support directly on the pin (Fig.13). Start fixing the support by following the procedure recommended by the manufacturer.
CLAS Equipements 73800 CHIGNIN FRANCE
Tel. +33 (0)4 79 72 62 22
Fax. +33 (0)4 79 72 52 86
REAR PARKING SENSOR PUNCH MASTER TOOL KIT BMW (41 PCS)
If you need components or parts, please contact the reseller. In case of problems, please contact your authorized technician.
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