MEAN WELL USA Inc RSP-1500 Series 1500W Single Output Power Supply Owner’s Manual

: June 13, 2024
: MEAN WELL USA Inc

Table of Contents

RSP-1500 Series 1500W Single Output Power Supply
Product Information
Product Usage Instructions
Read User Manual Online (PDF format)
Download This Manual (PDF format)

RSP-1500 Series 1500W Single Output Power Supply

Product Information

The RSP-1500 series is a 1500W single output enclosed type AC/DC
power supply. It operates for a wide input voltage range of
90~264VAC and offers various models with different DC output
voltages, including 5V, 12V, 15V, 24V, 27V, and 48V. The power
supply is cooled by a built-in fan and can operate at temperatures
up to 70°C.

Key Features:

Universal AC input / Full range
Built-in active PFC function
High efficiency up to 91%
Forced air cooling by built-in DC fan
Output voltage programmable
Active current sharing up to 6000W (3+1)
Built-in remote ON-OFF control / remote sense / auxiliary power
/ power OK signal
Protections: Short circuit / Overload / Over voltage / Over
temperature
Optional conformal coating
5 years warranty

Applications:

Factory control or automation apparatus
Test and measurement instrument
Laser related machine
Burn-in facility
Digital broadcasting RF application

Product Usage Instructions

To use the RSP-1500 power supply, follow these steps:

Ensure that the input voltage is within the specified range of
90~264VAC.
Choose the appropriate model based on the desired DC output
voltage (5V, 12V, 15V, 24V, 27V, or 48V).
Connect the AC input power to the power supply.
Connect the load to the DC output terminals of the power
supply.
If necessary, program the output voltage using the provided
programming interface.
If required, enable the active current sharing function by
connecting multiple power supplies in parallel.
If needed, use the built-in remote ON-OFF control, remote
sense, auxiliary power, or power OK signal features as per your
application requirements.
Ensure that the power supply is properly cooled by allowing
sufficient airflow around it.
Monitor the power supply for any abnormal conditions such as
short circuit, overload, over voltage, or over temperature. If any
of these protections are triggered, address the issue before
continuing operation.

Note: For further details on specifications, dimensions, and
packaging information, please refer to the user manual or download
the product specification file from the provided link.

1500W Single Output Power Supply
Dimension
L W H 278 127 83.5 (2U) mm 10.9 5 3.29 (2U) inch

RSP-1500 series
User’s Manual

R33100 RoHS
CNS14336-1

UL62368-1

Bauart gepruft Sicherheit
egelma ge od o s be wac g
www. tuv.com ID 2000000000
BS EN/EN62368-1 TPTC004

IEC62368-1

Features
Universal AC input / Full range Built-in active PFC function High efficiency up to 91% Forced air cooling by built-in DC fan Output voltage programmable Active current sharing up to 6000W (3+1) Built-in remote ON-OFF control / remote sense /
auxiliary power / power OK signal
Protections: Short circuit / Overload / Over voltage / Over temperature
Optional conformal coating 5 years warranty

Applications
Factory control or automation apparatus Test and measurement instrument Laser related machine Burn-in facility Digital broadcasting RF application
GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx

Description
RSP-1500 is a 1.5KW single output enclosed type AC/DC power supply. This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in fan working for the temperature up to, 70. Moreover, RSP-1500 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing, remote ON-OFF control, auxiliary power, etc.

Model Encoding / Order Information RSP – 1500 – 48

Output voltage (5V/12V/15V/24V/27V/48V) Output wattage Series name

File Name:RSP-1500-SPEC 2022-08-08

Downloaded from Arrow.com.

1500W Single Output Power Supply

RSP-1500 series

SPECIFICATION

MODEL

RSP-1500-5

RSP-1500-12

RSP-1500-15

RSP-1500-24

RSP-1500-27

RSP-1500-48

DC VOLTAGE

5V

12V

15V

24V

27V

48V

RATED CURRENT

240A

125A

100A

63A

56A

32A

OUTPUT

CURRENT RANGE

0 ~ 240A

0 ~ 125A

RATED POWER

1200W

1500W

RIPPLE & NOISE (max.) Note.2 150mVp-p

150mVp-p

VOLTAGE ADJ. RANGE

4.5 ~ 5.5V

10 ~ 13.5V

VOLTAGE TOLERANCE Note.3 ±2.0%

±1.0%

LINE REGULATION

±0.5%

LOAD REGULATION

±2.0%

±0.5%

SETUP, RISE TIME

1500ms, 100ms at full load

0 ~ 100A 1500W 150mVp-p 13.5 ~ 16.5V ±1.0% ±0.5% ±0.5%

0 ~ 63A 1512W 150mVp-p 20 ~ 26.4V ±1.0% ±0.5% ±0.5%

0 ~ 56A 1512W 150mVp-p 24 ~ 30V ±1.0% ±0.5% ±0.5%

0 ~ 32A 1536W 200mVp-p 43 ~ 56V ±1.0% ±0.5% ±0.5%

HOLD UP TIME (Typ.)

10ms at full load

14ms at full load

16ms at full load

VOLTAGE RANGE FREQUENCY RANGE POWER FACTOR (Typ.)

90 ~ 264VAC 47 ~ 63Hz 0.95/230VAC

127 ~ 370VDC 0.98/115VAC at full load

INPUT EFFICIENCY (Typ.)

80%

87%

90%

91%

AC CURRENT (Typ.) INRUSH CURRENT (Typ.)

17A/115VAC 30A/115VAC

8A/230VAC 60A/230VAC

LEAKAGE CURRENT

<2.0mA / 240VAC

OVERLOAD

105 ~135% rated output power Note.4 Protection type : Constant current limiting unit will shut down o/p voltage after 5sec. Re-power on to recover

PROTECTION OVER VOLTAGE

5.75 ~ 6.75V

13.8 ~ 16.8V

17 ~ 20.5V

27.6 ~ 32.4V

Protection type : Shut down o/p voltage, re-power on to recover

31 ~ 36.5V

57.6 ~ 67.2V

OVER TEMPERATURE

Shut down o/p voltage, recovers automatically after temperature goes down

OUTPUT VOLTAGE PROGRAMMABLE(PV) Adjustment of output voltage is allowable to 70 ~ 100% of nominal output voltage. Please refer to the Function Manual.

CURRENT SHARING

Up to 6000W or (3+1) units. Please refer to the Function Manual.

AUXILIARY POWER

[email protected](Only for Remote ON-OFF control)

FUNCTION REMOTE ON-OFF CONTROL Please see the Function Manual.

REMOTE SENSE

Compensate voltage drop on the load wiring up to 0.3V. Please refer to the Function Manual.

ALARM SIGNAL OUTPUT Power OK signal. Please see the Function Manual.

WORKING TEMP.

-20 ~ +70 (Refer to “Derating Curve”)

WORKING HUMIDITY

20 ~ 90% RH non-condensing

ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85, 10 ~ 95% RH non-condensing

TEMP. COEFFICIENT

±0.05%/ (0 ~ 50)

VIBRATION

10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes

SAFETY STANDARDS

UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, BSMI CNS14336-1, AS/NZS62368.1, EAC TP TC 004 approved

WITHSTAND VOLTAGE

I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC

ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH

Parameter

Standard

Test Level / Note

EMC EMISSION

Conducted Radiated Harmonic Current

BS EN/EN55032 (CISPR32) BS EN/EN55032 (CISPR32) BS EN/EN61000-3-2

Class B Class A —–

SAFETY &
EMC (Note 5)

Voltage Flicker

BS EN/EN61000-3-3

BS EN/EN55035, BS EN/EN61000-6-2, BSMI CNS13438

Parameter

Standard

ESD

BS EN/EN61000-4-2

Radiated

BS EN/EN61000-4-3

—–
Test Level / Note Level 3, 8KV air ; Level 2, 4KV contact Level 3

EMC IMMUNITY

EFT / Burst Surge

BS EN/EN61000-4-4 BS EN/EN61000-4-5

Level 2 Level 3, 2KV/Line-Earth ; Level 2, 1KV/Line-Line

MTBF

Conducted

BS EN/EN61000-4-6

Level 3

Magnetic Field

BS EN/EN61000-4-8

Level 4

Voltage Dips and Interruptions

BS EN/EN61000-4-11

95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods

814.4K hrs min. Telcordia SR-332 (Bellcore) ; 90.4K hrs min. MIL-HDBK-217F (25)

OTHERS NOTE

DIMENSION

27812783.5mm (LWH)

PACKING

3.0Kg; 4pcs/13Kg/1.19CUFT

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.

2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.

3. Tolerance : includes set up tolerance, line regulation and load regulation.

4. Derating may be needed under low input voltages. Please check the derating curve for more details.

5. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on

a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to

perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com)

6. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft).

Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

File Name:RSP-1500-SPEC 2022-08-08

Downloaded from Arrow.com.

1500W Single Output Power Supply

RSP-1500 series

Block Diagram

I/P

EMI FILTER

ACTIVE INRUSH CURRENT LIMITING

RECTIFIERS & PFC

POWER SWITCHING

RECTIFIERS &
FILTER

PFC CONTROL
O.T.P.

O.L.P.
PWM CONTROL

LOAD SHARING

AUX

FAN

POWER

O.V.P.
DETECTION CIRCUIT REMOTE CONTROL
RECTIFIERS &
FILTER

PFC fosc : 70KHz PWM fosc : 100KHz
+S +V -V -S
PV P OK RC LS
AUX POWER (12V/0.1A)

LOAD (%)

Static Characteristics
100 90 80 70 60 50
90 100 120 140 150 160 180 200 220 240 264
INPUT VOLTAGE (V) 60Hz

MODEL INPUT
100~264VAC

5V
1200W 240A

90VAC MODEL
INPUT 100~264VAC

960W 192A
24V
1512W 63A

90VAC

1209.6W 50.4A

12V
1500W 125A 1200W 100A
27V
1512W 56A
1209.6W 44.8A

15V
1500W 100A 1200W 80A
48V
1536W 32A
1228.8W 25.6A

Derating Curve

Efficiency vs Load (48V Model)

+12V,+15V 100
Others 80

60

50

+5V

40

20

-20

0

10

20

30

40 45 50

60

70 (HORIZONTAL)

AMBIENT TEMPERATURE ()

EFFICIENCY (%)

92 90 88 86 84 82 80 78 76
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD
The curve above is measured at 230VAC.

File Name:RSP-1500-SPEC 2022-08-08

LOAD (%)

Downloaded from Arrow.com.

1500W Single Output Power Supply
Function Manual
1. Remote Sense The Remote Sense compensates voltage drop on the load wiring up to 0.3V

RSP-1500 series

CN1

-V

+V

PIN7 -S

PIN8 +S

+V LOAD
-V
Sense lines should be twisted in pairs to minimize noise pick-up.

2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 70~100%(Typ.) of the nominal voltage by applying
EXTERNAL RESISTANCE

CN1

-V

+V PIN7 -S

PIN8 +S

Connect an external resistor between TRIM(pin4) & -S(pin3 or pin4 or pin5) on CN1 or CN2, and +S & +V, -S & -V also need to be connected.
Vout
100% 90% 80% 70%
R 0 470 1.8K OPEN Fig. 2.2 External Resistance (Typical)
File Name:RSP-1500-SPEC 2022-08-08
Downloaded from Arrow.com.

1500W Single Output Power Supply

RSP-1500 series

3.Remote ON-OFF Remote ON-OFF is activated by the configuration with respect to CN1,CN2 and CN3 as shown in the following diagram.
CN2

PIN1 RCG

PIN2 RC2

CN3

-V

+V

PIN5 RC1

PIN6 AUX PIN4 AUXG

Connection Method Downloaded from Arrow.com.

Example 3.2(A): Using external voltage source

12V typ.

2.2K 150

AUX

RC1
5V RC2

620

SW

RCG

AUXG

Example 3.2(B): Using internal 12V auxiliary output

12V typ.

AUX

2.2K

RC1

150

RC2

RCG SW
AUXG

Example 3.2(C): Using internal 12V auxiliary output

12V typ.

2.2K 150

AUX RC1 RC2
SW

RCG AUXG

SW Logic

Output on Output off

Fig. 3.2(A) SW Open SW Close

Fig. 3.2(B) SW Open SW Close

Fig. 3.2(C) SW Close SW Open

File Name:RSP-1500-SPEC 2022-08-08

1500W Single Output Power Supply

RSP-1500 series

4.Alarm Signal Output Alarm signal is sent out through “P OK” & “P OK GND” and pins on CN3. Please acknowledge an external voltage source is required for this function.

CN3

-V

+V

PIN1 P OK GND

PIN2 P OK

Function P OK

Description
The signal is “Low” when the power supply is above 65% of the rated output voltage, or say, Power OK
The signal turns to be “High” when the power supply is under 65% of the rated output voltage, or say, Power Fail

Output of alarm(P OK)
Low (0.5V max at 10mA)
High or open (External applied voltage 10mA max.)

Table 4.1 Explanation of alarm

P OK

R

0.1uF 100K

V

P OK GND

External voltage and R (The max. Sink is 10mA and 50V)

Fig. 4.1 Internal circuit of P OK (Open collector method)

Downloaded from Arrow.com.

File Name:RSP-1500-SPEC 2022-08-08

1500W Single Output Power Supply

RSP-1500 series

5.Current Sharing with Remote Sense RSP-1500 has the built-in active current sharing function and can be connected in parallel, up to 4 units, to provide higher output power as exhibited below : The power supplies should be paralleled using short and large diameter wiring and then connected to the load. Difference of output voltages among parallel units should be less than 0.2V. The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.9

No.1(Master)

-V

+V

AC/L AC/N

No.2(Slave)

-V

+V

AC/L AC/N

No.3(Slave)

-V

+V

AC/L AC/N

When remote sensing is used in parallel operation, the sensing wire must be connected only to the master unit
Sense lines should be twisted in pairs to minimize noise pick-up.
+S +V Load
-V -S

No.4(Slave)

-V

+V

AC/L AC/N

+S,-S and CS are connected mutually in paralle.

Downloaded from Arrow.com.

File Name:RSP-1500-SPEC 2022-08-08

1500W Single Output Power Supply
Mechanical Specification
240

83.5

Air flow direction

127

1
8-M4 L=5(Both Sides)
4-M4 L=5
1

278 240

1

93

17

38.1

22.7

RSP-1500 series

11.2 16 max.

Case No.943A Unit:mm

38
1

16

8.5 2-M4

11.2 OUTPUT
+V

4

1
I/P
1 2
1
3

13 10

-V
CN1 CN2 CN3 8642 8642 642 7531 7531 531
LED
SVR

Mounting Instruction

Hole No. Recommended Screw Size

1

M4

MAX. Penetration Depth L 5mm

Recommended mounting torque 7~10Kgf-cm

Control Pin No. Assignment (CN1,CN2) : HRS DF11-8DP-2DS or equivalent

82

Mating Housing HRS DF11-8DS or equivalent

Terminal HRS DF11-**SC or equivalent

71

CN1 and CN2 are connected internally.

Pin No. 1 2
3,5,7 4 6 8

Function RCG RC2 -S TRIM
LS(Current Share) +S

Description Remote ON-OFF Ground Remote ON-OFF Negative sensing for remote sense Connection for output voltage programming Current Share Postive sensing for remote sense

Mounting Surface

Chassis of RSP-1500

Mounting Screw

Downloaded from Arrow.com.

File Name:RSP-1500-SPEC 2022-08-08

1500W Single Output Power Supply

Control Pin No. Assignment (CN3) : HRS DF11-6DP-2DS or equivalent

62 51

Mating Housing HRS DF11-6DS or equivalent Terminal HRS DF11-**SC or equivalent

Pin No. 1 2 3 4 5 6

Function P OK GND
P OK RCG AUXG RC1 AUX

Description Power OK Ground Power OK Signal Remote ON-OFF Ground Auxiliary Ground Remote ON-OFF Auxiliary Output