JBC AP250-B Manual-Feed Soldering Iron Instruction Manual

June 13, 2024
JBC

JBC logo INSTRUCTION MANUALJBC AP250 B Manual Feed Soldering
Iron AP250
Manual-Feed Soldering Iron

This manual corresponds to the following references:
AP250-B

Packing List

The following items are included:JBC AP250 B Manual Feed Soldering Iron -
items are included

Manual-Feed Soldering Iron …………….. 1 unit
Already assembled in the soldering iron:

  • Ref. 0019212 – ø1 mm Feeder Nozzle
  • Ref. C250403 – Cartridge
  • Ref. SN5450 – Solder Reel

ø1.5 mm Feeder Nozzle …………………….. 1 unit
R ef. 0 019211

Philips Screwdriver PH1x50 …………….. 1 unit
Ref. 0031586 Cartridge Extractor Pliers …………………. 1 unit
Ref. PLR195

Reel …………………………………………………….. 1 unit
Ref. 0031587 Manual ………………………………………………… 1 unit
Ref. 0031412

Features and Connections

AP250 works with DI, DDE, DME Control Units by using APS Stand or optional with CA ManualFeed Soldering Station.![JBC AP250 B Manual Feed Soldering Iron

Changing Cartridges

For a safe cartridge change, unplug the tool or turn the station off before following these guidelines:

  1. RemovingJBC AP250 B Manual Feed Soldering Iron - Removing Loosen the screw and remove the cartridge.
    Use JBC’s PLR195 catridges extractor pliers to remove it if still hot.

  2. InsertingJBC AP250 B Manual Feed Soldering Iron - Inserting Important: Insert the cartridge as far as the mark for a correct connection.

  3. AligningJBC AP250 B Manual Feed Soldering Iron - Aligning Align the tip of the cartridge with the feeder nozzle. Use JBC’s PLR195 catridge extractor pliers for a correct tip alignment.

  4. FixingJBC AP250 B Manual Feed Soldering Iron - Fixing Important: Tighten the screw again. This is necessary for the tool to function.

Solder Wire Replacement

  1. Removing Remaining Solder WireJBC AP250 B Manual Feed Soldering Iron - Solder Wire Replacement Pull out the remaining solder wire from inside the feeder nozzle. Use a pliers if necessary.
  2. Replacing Solder ReelJBC AP250 B Manual Feed Soldering Iron - Replacing Solder Reel Remove the empty reel as shown and fit the new one in the same direction.
  3. Inserting New Solder WireJBC AP250 B Manual Feed Soldering Iron - Solder Wire Insert the solder wire while pushing the trigger repeatedly until the solder wire appears at the nozzle.
    Note: Use solder wire ø0.8 – 1.0 mm with Nozzle Ref. 0019212 and ø1.1 – 1.5 mm with R ef. 0 019211

Changing the Feeder Nozzle

Make sure the tool is unplugged.

  1. Remove the ReelJBC AP250 B Manual Feed Soldering Iron - Remove the Reel Open and take out the back side screw to remove the reel and to take out the solder wire from the nozzle.

  2. Remove the Cover
    JBC AP250 B Manual Feed Soldering Iron - Remove the
Cover Then remove the two front side screws and lift the cover off.

  3. Remove the NozzleJBC AP250 B Manual Feed Soldering Iron - Remove the Nozzle Take out the feeder nozzle and replace it with the new one (1) while holding the following three highlighted components in place (2): the trigger, the lever and the slider.
    Reassemble the handpiece and tighten the 3 screws.
    Note: Do not disassemble these 3 components. It is imperative to hold them in its placen (2).

Regulating the Feeder Nozzle

Depending on the components that are being soldered or on the cartridge being used, the length of the feeder nozzle can be either shortened or lengthened (max 10 mm / 0.394 in).JBC AP250 B Manual Feed Soldering Iron -
screwLoosen the screw (1) to change the length of the feeder nozzle (2).JBC AP250 B Manual Feed Soldering Iron - tighten the
screwAdjust the feeder nozzle to the recommended length (5-7 mm / 0.19-0.27 in) and tighten the screw.

Compatible Cartridges*

AP250 Solder Feed works with C250 cartridges. Find the model that best suits your soldering needs in www.jbctools.comJBC AP250
B Manual Feed Soldering Iron - Compatible Cartridges

Accessories

**Solder Reel Stand***
For production line work, BES Solder Reel Stand is the ideal solution for easy solder wire supply. Suitable for Solder Reels up to 2.5 kg / 5.512 lb.
Wrap the solder wire twice around the empty reel as shown and then guide it into the AP250.JBC AP250 B Manual Feed Soldering Iron - Solder Reel
Stand

**Fume Extractor Accessory***
The fume extractor accessory is an easy & safe solution for extracting the fume generated at the solder joint while soldering.
If you already have a high pressure suction system (filter required) on your workbench, you can connect it to the AP250 by means of the fume extractor accessory for occasional fume extraction.JBC AP250 B Manual Feed Soldering
Iron - Extractor Accessory

Notes —

Specifications

AP250
Manual-Feed Soldering Iron
Ref. AP250-B

– Solder Wire Diameter: Up to 1.5 mm / 0.06 in
– Total Net Weight: 232 g / 0.51 lb
– Package Dimensions / Weight: (L x W x H) 245 x 185 x 45 mm / 367 g

9.65 x 7.28 x 1.77 in / 0.81 lb

Complies with CE standards
ESD safe

Warranty
JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
**** This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

JBC logowww.jbctools.com
0031412-020623

References

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