CHILLOUT AIRCON Helmet Cooler User Manual

CHILLOUT AIRCON Helmet Cooler

INCLUDED

• 1x Aircon Helmet Cooler
• 1x Wiring loom
• 1x Carbon fiber baseplate
• 2x Quick release pins
• 4x Rubber isolators

SPECIFICATIONS

• RATED COOLING CAPACITY
  500 watts

• WORKING VOLTAGE
  12V/24V

• MAX CURRENT
  30A/15A

• COMPRESSOR
  Micro Brushless
  Inverter Rated Voltage: 24V
  Displacement: 1.9cc

• FAN
  Axial Flow (2)
  Rated Voltage: 24V

• BLOWER
  Rated Voltage: 24V
  Max Air Volume: 18.75cfm

• OUTPUT AIR HOSE SIZE
  Width: 1.25in / 31.75mm

• COOLER SIZE
  Length: 12.32in / 313mm
  Width: 6.69in / 170mm

• WEIGHT
  Cooler: 9.92lbs / 4.5kg
  Mounting Plate: 6oz / 170gms

• AIR TEMP SETTINGS
  50°F – 80°F / 10°C – 26°C
  Increases in 5° increments

• AIRSPEED SETTINGS
  Low/Medium/High

• OPERATING TEMPERATURE
  32°F – 130°F / 0°C – 54.4°C

• STORAGE TEMPERATURE
  32°F – 140°F / 0°C – 60°C

SYSTEM DISPLAY

The Aircon Helmet Cooler can be controlled via the buttons on the system or by wired remote (sold separately).

BUTTON SETTINGS

• ON|OFF
  Long press to turn the system On/Off.

• Air Volume Settings
  Short press between three settings (Low, Medium, and High). The currently selected Air Volume is shown on the display. To return, wait 2 seconds and and short press again.

• Increase System Temperature
  Short press the button to switch to the fluid temperature setting. Press again to increase the fluid’s temperature (Increments of 5 degrees fahrenheit).

• Decrease System Temperature
  Short press the button to switch to the fluid temperature setting. Press again to decrease the fluid’s temperature (Increments of 5 degrees farenheit).

MOUNTING THE BASEPLATE

• Determine the best location to mount your system inside the car. Keep your system away from any heat sources to ensure maximum cooling efficiency. Ensure there is a sufficient gap between the back of the unit so that the air can circulate freely.
• Using the systems baseplate as a guide, carefully outline the preferred install location.
• Drill out the holes so that you can install the rivnuts to the vehicle. Once the rivnuts are installed, you can attach the base plate to the vehicle. Install the provided rubber isolators between the base plate and the installed rivnuts to keep airflow underneath the unit.

DUCTING AND PLENUMS

• When installing a NACA duct and plenum, consider using Chillout System’s 4-inch ducting and plenums. With nearly twice the airflow as 3-inch ducting, this is the most efficient way to keep your system cool. In some cases 3-inch ducting may be the only option. In this case, the system must be paired with a in-line 3-inch blower rated at 275 cfm.
• Place the NACA Duct and use marker or liquid chalk to trace an outline to the vehicle. Once the outline has been traced onto your window, a rotary cutting tool can be used to cut out the outline.
  We recommend using M4 nuts and bolts to secure the NACA duct to a lexan window.

BATTERY TERMINAL LAYOUTS

Please use the following as a reference when advising the terminal layout required for your battery.

• When determining the terminal layout always face the terminal side (terminals closest to you) to avoid confusion / misinterpretation.
• Determine the length of wire required and trim the excess (Our wiring harness uses 8 AWG wire).

Dimensions

SERVICING

• Deep cleaning of all internals (includes fans, condenser, controller boards).
• Servicing of the cooling system.
• Freon pressure check and top-up (if necessary).
• Performance checks and optimization.

REPAIR/REPLACEMENT

• In the unlikely event of a failure to your system, within your extended warranty we will expedite a replacement cooler to you via Express Air Service.
• Your system will be diagnosed, serviced, repaired, and sent back to you.

REGISTER YOUR SYSTEM
To activate your warranty, scan the provided QR code or navigate to https://chilloutsystems.com/pages/product-registration.
Products must be registered within 30 Days of purchase.

References

• Product Registration – CHILLOUT SYSTEMS

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