milwaukee M12PCSS0 M12 Cordless Stainless Steel Pipe Cutter User Manual

June 12, 2024
Milwaukee

milwaukee M12PCSS0 M12 Cordless Stainless Steel Pipe Cutter

milwaukee-M12PCSS0-M12-Cordless-Stainless-Steel-Pipe-Cutter-
PRODUCT

Product Information:

Cat. No.: M12 PCSS
Product Name: M12TM Cordless Stainless Steel Tubing Cutter

Product Usage Instructions

  1. Before using the power tool, read and understand the operator’s manual for safety instructions.
  2. Ensure a safe work area by removing any potential hazards and using proper safety equipment.
  3. Use the appropriate power source for the tool (mains-operated or battery-operated) and ensure it is in good condition.
  4. If using a battery-operated tool, make sure to fully charge the battery pack before use.
  5. Prior to making any adjustments, changing accessories, or storing the tool, disconnect the power source or remove the battery pack.
  6. Always use the tool with caution and follow proper safety practices, such as wearing eye protection and appropriate respiratory protection in dusty situations.
  7. Do not operate the tool while tired or under the influence of any substances that may impair your judgment or coordination.
  8. Select the correct tool for your application to ensure better and safer performance.
  9. Avoid cutting gas lines, electrical lines, or full water lines to prevent injury and property damage.
  10. When working in dusty situations, use suitable dust extraction solutions or wear appropriate respiratory protection.
  11. If you encounter any difficulties or have questions regarding the tool’s operation, seek additional information or training before proceeding.
  12. Regularly service and maintain the tool according to the manufacturer’s instructions to ensure optimal performance and safety.

Cat. No.
M12 PCSS
OPERATOR’S MANUAL
To reduce the risk of injury, user must read and understand operator’s manual.

WARNING
M12™ CORDLESS STAINLESS STEEL TUBING CUTTER

GENERAL POWER TOOL SAFETY WARNINGS

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORKAREA SAFETY

  • Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  • Do not operate power tools in explosive atmo- spheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  • Keep children and bystanders away while operat- ing a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

  • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  • Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric. shock if your body is earthed or grounded.
  • Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electric shock.
  • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
  • If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of a RCD reduces the risk of electric shock.

PERSONAL SAFETY

  • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

  • Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

  • Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
    Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
    Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Dress properly. Do not wear loose clothing or jewellery.
    Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

  • If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
    Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

  • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

  • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

  • Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.
    Such preventive safety measures reduce the risk of starting the power tool accidentally.

  • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

  • Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

  • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

  • Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

  • Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

  • Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

  • Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
    When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

  • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact ac-cidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

  • Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.

  • Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130°C (265°F) may cause explosion.

  • Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE
repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorised service providers.

SPECIFIC SAFETY RULES FOR TUBING CUTTER

  • Keep hands and loose clothes away from all cutting edges and moving parts.
  • To reduce the risk of explosion, electric shock and property damage, never cut gas lines, elec-trical lines, or full water lines. drain lines before making a cut.

WARNING Tworking in o reduce the risk of injurydusty situations, , when wear appropriate respiratory protection or use a suitable dust extraction solution.
Always use common sense and be cautious when using tools. It is not possible to anticipate every situation that could result in a dangerous outcome. Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact MILWAUKEE® Tool or a trained professional for additional information or training.
Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE® service facility for a replacement.

WARNING Somesawing, dus t cgrinding, reated by drilling,power and sandingother,construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

  • lead from lead-based paint
  • crystalline silica from bricks and cement and other masonry products, and
  • arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to

ADDITIONAL BATTERY SAFETY RULES

WARNING
To reduce the risk of fire, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in fluid or allow a fluid to flow inside them. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach-containing products, etc., can cause a short circuit.

Do not charge non-rechargeable batteries.

SYMBOLOGY

Volts

Direct Current

Read operator’s manual.

Keep hands awav from all cutting edges and moving parts. Fingers can be pulled into cutting carriage and be cut or crushed.

Cutting

Carriage open

Regulatory Compliance Mark (RCM).
This product meets applicable regulatory requirements.

Do not dispose of electric tools together with household waste material. Electric tools and electronic equipment that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

SPECIFICATIONS

  • Cat. No. …………………………………………. M12 PCSS
  • Volts…………………………………………………… 12V DC
  • Battery Type ……………………………………. M12™M
  • Charger Type……………………………………..M12TM
  • Capacitv (Trade Size)……………………………..12 mm. 15 mm. 18 mm 22 mm, 28 mm

Recommended Ambient

  • Operating Temperature…………………- 17°C – 51°C (0°F to 125°F)

FUNCTIONAL DESCRIPTION

  1. Trigger
  2. Control switch
  3. Roller jaw
  4. Cutter jaw
  5. Sight-line window/LED
  6. Fuel Gauge
  7. Fuel Gauge Button
  8. Cutting Carriage

ASSEMBLY

WARNING
Recharge only with the chargerspecified for the battery.
For specific charging instructions, read the operator’s manual supplied with your charger and battery.

Inserting/Removing the Battery

  • To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.
  • To remove the battery, push in the release buttons and pull the battery pack away from the tool.
  • Always remove battery pack before changing or removing accessories
  • Only use accessories specifically recommended for this tool. Others may be hazardous.

Changing the Cutting Wheel

Replace the cutting wheel when it becomes dull. Use only MILWAUKEE® cutting wheel 48-38-0010.

  1. Remove the battery pack.
  2. Remove the clip ring.
  3. Slide out the wheel axle.
  4. Remove the cutting wheel.
  5. Insert the new cutting wheel.
  6. With your thumb, push and hold the cutter jaw down through the sight-line window.
  7. Slide the wheel axle through the spring and cutting wheel, and hold it in with your index finger.
  8. Replace the clip ring.

OPERATION

WARNING
Always remove battery pack before changing or removing accessories. Only use accessories specifically recommended for this tool. Others may be hazardous.
Tv redure the disk markury, always war prover comply ASINZS 1337.1.
When working in dusty situations, wear appropriate respiratory protection or use a suitable dust extraction solution.

Fuel Gauge
To determine the amount of charge left in the battery, press the fuel gauge button. The fuel gauge will light up for 2-3 seconds.
To signal the end of charge, 1 light on the fuel gauge will flash for 2-3 seconds.

LED
The sight-line window has an LED to allow for better accuracy in dark areas. To turn on the LED, press the fuel gauge button. To turn off the LED, press and hold the fuel gauge button until the LED goes off. The LED will go off automatically after about approximately one minute.

Using the Control Switch
The control switch may be set to three positions: carriage open, cutting, and lock. Always allow the motor to come to a complete stop before using the control switch.

  1. To insert or remove tubing, push the control switch toward the carriage open symbol. Pull and release the trigger. The carriage will return to the open position and the jaws will unlock from the workpiece.
  2. To cut, push the control switch toward the cutting symbol. See “Cutting”.
    To lock the trigger, push the control switch to the center position. The trigger will not work when the control switch is in the locked position.
    Always lock the trigger before storing the tool and any time the tool is not in use.

WARNING
To reduce the risk of injury, wear gloves when cutting. Cut tubing can be sharp. Do not hold end of tubing. Cutter will rotate tubing when trigger is pulled creating a laceration hazard.
Keep hands away from all cutting edges and moving parts. Fingers can be pulled into cutting carriage and be cut or cruched

Do not cut off pieces of tubing less than 15 mm long.
Small pieces can be pulled into moving carriage and damage tool.

Lubricating
To extend cutter life, use a light oil to lubricate the cutting wheel axle, rollers, and mounting plate before using it for the first time and after every 250 cuts.

Cutting
The tubing cutter can cut stainless steel in the following sizes. 12 mm, 15 mm, 18 mm, 22 mm and 28 mm with a max wall thickness of 1.2 mm. Always support the workpiece to prevent rotating and moving during cutting.

  1. Open the carriage
  2. Insert the workpiece squarely between the jaws.
  3. Line up the cutting line with the cutting blade using the sight-line window.
  4. Slide the control switch to Cutting .
  5. Hold the tool and workpiece firmly to prevent rotation and moving. Ensure the workpiece is straight and centred in the jaws (see figures).
  6. Keep thumb and hand away from jaws and cutting carriage.milwaukee-M12PCSS0-M12-Cordless-Stainless-Steel-Pipe-Cutter-7
  7. Pull and hold the trigger.
  8. Release the trigger when the cut is complete.
  9. Open the carriage .
    Remove the workpiece. Remove the battery pack before removing small pieces where your fingers are in or near the cutting carriage.
    NOTE: Do not remove or insert the workpiece without returning the carriage to the open position. Inserting/removing workpieces while the carriage is in the cutting position can damage the cutting wheel and jaws.

MAINTENANCE

WARNING To reduce the risk of injury,always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger.
Contact a MILWAUKEE® service facility for ALL repairs.Maintaining Tool Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condition that may affect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE® service facility for repair.
After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE® service facility for inspection.
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE® service facility for repairs.

Cleaning
Clean dust and debris from vents. Keep handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include petrol, turpentine, lacquer thinner, paint thinner,chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.

Repairs
For repairs, return the tool, battery pack and charger to the nearest service centre.

ACCESSORIES

WARNING

Always remove battery pack
beforechanging or removing accessories. Only use accessories specifically recommended for this tool. Others may be hazardous.

For a complete listing of accessories, go online to milwaukeetool.com.au / milwaukeetool.co.nz or contact a distributor.

WARRANTY – AUSTRALIA and NEW ZEALAND

Please refer to Australian and New Zealand warranty supplied with tool. This warranty applies only to product sold by authorised dealers in Australia and New Zealand.

SERVICE – AUSTRALIA and NEW ZEALAND

MILWAUKEE® prides itself in producing a premium quality product that is Nothing But Heavy DutyTM.
Your satisfaction with our products is very important to us! If you encounter any problems with the operation of this tool, please contact your authorised MILWAUKEE® dealer.
For a list of MILWAUKEE® dealers, guarantee or service agents please contact MILWAUKEE® Customer Service or visit our website.
(Australia Toll Free Telephone Number 1300 645 928) (New Zealand Toll Free Telephone Number 0800 645 928) or visit milwaukeetool.com.au/milwaukeetool.co.nz.

Milwaukee Electric Tool Corporation
13135 West Lisbon Road, Brookfield, Wisconsin U.S.A. 53005
Milwaukee Tool (Australia)
26 – 40 Nina Link, Dandenong South,
Victoria, 3175, Australia
Milwaukee Tool (New Zealand)
274 Church Street, Penrose,
Auckland, 1061, New Zealand

DESIGNED BY MILWAUKEE ELECTRIC TOOL CORP.
PROFESSIONALLY MADE IN CHINA
PRINTED IN CHINA

References

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