GE APPLIANCES RAK204D15C Sub-Base Air Conditioner Hardware Instruction Manual

GE APPLIANCES RAK204D15C Sub-Base Air Conditioner Hardware

Product Information

The RAK204 series includes the following models:

• RAK204U: Non-electrical sub-base
• RAK204E15C: 265V, 15A sub-base
• RAK204E20C: 265V, 20A sub-base
• RAK204E30C: 265V, 30A sub-base
• RAK204D15C: 230/208V, 15A sub-base
• RAK204D20C: 230/208V, 20A sub-base
• RAK204D30C: 230/208V, 30A sub-base
• RAK4002D: Junction box kit

The product is designed for electrical installations and requires proper wiring and grounding. It is important to follow the local electrical codes and regulations during installation.

Product Usage Instructions

Installation of Sub-Base

1. Gather the following tools: Type A screws (10 required), Type B screws (2 required), Type C screws (2 required), Type D mounting clips (2 required), and a nut driver or screwdriver.
2. Open the bag containing the sub-base and ensure that all required parts are included. The parts include Type A screws, Type B screws, Type C screws, Type D mounting clips, chaseway and cover, 4 nuts, and a metal sleeve.
3. Assemble the sub-base to the metal sleeve before securing the sleeve in the wall. Ensure a proper fit.
4. Disconnect the electrical power before installing the sub-base.
5. Based on the electrical requirements, route the electrical wiring through the knockout holes provided in the sub-base bottom or rear.
6. Refer to the unit nameplate for branch circuit requirements.
7. Securely attach the sub-base to the wall using the appropriate screws and mounting clips.
8. If electrical wiring is placed in or against the sub-base enclosure, ensure that the sub-base is grounded. Use the provided grounding holes and screws to establish a proper ground connection.

Installation of Junction Box (RAK4002D)

1. Follow the installation instructions provided with the Power Supply Kit to install the junction box and connect it to the unit wiring.
2. If conduit installation is required for 265V units, use the round hole at the bottom of the junction box to attach conduit coming from the branch circuit. Attach the conduit using a proper conduit connector and bring the wires into the junction box, leaving 6 inches of wire free at the end for connections.
3. Remove the rectangular knockout at the bottom of the junction box and also at the right end of the sub-base.
4. If a fuse and fuse holder are to be used, mount a Buss Fuse holder on the side of the junction box using the provided knockout. Ensure that the fuse and fuse holder have the same rating as the branch circuit. Connect leadwires at the fuse either by soldering or using UL-listed 1/4 female crimp connectors.

Tools Needed

• 5/16” nut driver
• Pliers
• Slotted screwdriver

Parts included in bag with Sub-Base

Important Notes

• This unit must be properly grounded.
• Read this instruction before installing the sub-base to the molded or metal sleeve.
  • CAUTION The sub-base should be assembled to the sleeve before securing the sleeve in the wall.
  • CAUTION Electrical power must be disconnected before installing the sub-base.

Electrical Requirements

1. Electrical wiring may enter the sub-base through any of the knockout holes provided in the sub-base bottom or rear.
2. Refer to the unit nameplate for branch circuit requirements.
3. All wiring should be done in accordance with the local electrical codes and regulations.
4. Not approved for aluminum wire application.
5. If electrical wiring is placed in or against the subbase enclosure, the sub-base must be grounded. Grounding holes have been provided in the back surface of the enclosure. See diagram. Green grounding screws and securing nuts are included.

Installation Instructions

INSTALLATION FOR 230/208V MODELS
Follow the installation instruction with the Power Supply Kit if RAK4002D Junction Box Kit to install junction box and connect to the unit wiring.

CONDUIT INSTALLATION FOR 265V UNITS (ALL MODELS)

1. Use the round hole at the bottom of the junction box to attach conduit coming from the branch circuit. Attach the conduit using proper conduit connector and bring wires into the junction box. Leave 6” of wire free at the end of the conduit to allow connections to be made.
2. If a fuse and fuse holder are to be used, the knockout at the side of the box is for mounting a Buss Fuse holder. Be sure the fuse and fuse holder are of the same rating as the branch circuit. Leadwires at the fuse can be either soldered in place or attached using UL-listed 1/4” female (receptacle) crimp connectors.

CHASEWAY INSTALLATION FOR 265V MODELS WITH STEEL CONTROL BOX COVER.
The chaseway can be used several ways in conjunction with the associated knockouts in the junction box and sub-base to protect and conceal wiring (cordsets/power supply kits and branch circuit wiring).

1. Wiring is placed between the two halves of the chaseway. Observe the orientation of the chaseway.
2. Align the screw holes and secure the halves together using two type A screws.
3. Remove the junction box cover by removing the 2 screws on the front and the 2 screws on the inside rear of the junction box. Retain for re-assembly. Slide the junction box to the right to clear the mounting slots on the front of the steel box.
4. Remove the rectangular knockout at the bottom of the junction box. Remove the rectangular knockout at the right end of the sub-base.
5. Slide the upper end of the chaseway with wiring protruding into rectangluar knockout opening in the junction box. Be sure chaseway “ears” are on the  inside of the box. Drive one type A screw through the junction box bottom into the chaseway “ear” hole.Insert lower end of chaseway into rectangular hole in sub-base and slide to right into the rectangular knockout making sure chaseway “side ears” are inside the sub-base. Replace junction box on chassis in reverse order of Step 3. Route wire toward the center of the sub-base. Drive one type A screw through the sub-base slotted hole into chaseway “ear” hole.
6. Recheck to be sure the chaseway “ears” are inside the junction box and the sub-base and that no wiring is pinched.
7. Complete the connection of wiring inside the sub-base either by fully inserting the plug into the receptacle or attaching to the branch circuit wiring or other field installed devices. Coil up any excess wiring inside the sub-base.
8. Complete connections inside the junction box. For additional information, refer to the installation Instructions in the Zoneline Owner’s Manual.
9. Replace and secure front covers on the sub-base and junction box. Do not pinch any wires.

CHASEWAY INSTALLATION FOR 265V MODELS WITH MOLDED SMC PLASTIC CONTROL BOX COVER
The chaseway can be used several ways in conjunction with the associated knockouts in the junction box and sub-base to protect and conceal wiring (cordsets/power supply kits and branch circuit wiring).

1. Wiring is placed between the two halves of the chaseway. Observe the orientation of the chaseway.

2. Align the lower screw holes and secure the halves together using one type A screw. The upper screw will be installed in Step 6.

3. Remove the junction box cover by removing the screw on the front. Rotate the cover to the right to unlock the locating tabs on the rear.

4. Remove the junction box from the molded SMC control box cover by removing the double helix screw from the top. Save for re-assembly. Carefully lift the junction box upward to clear the locating slots on the molded control box cover.
   DO NOT REMOVE THE GROUND WIRE FROM THE CHASSIS OR JUNCTION BOX.

5. Remove the rectangular knockout at the bottom of the junction box. Remove the rectangular knockout at the right end of the sub-base.

6. Slide the upper end of the chaseway with wiring protruding into rectangular knockout opening in the junction box. Be sure chaseway “ears” are on the inside of the box. Drive one Type A screw through the junction box bottom into the chaseway “ear” hole. Drive one Type A screw into the upper hole in the chaseway. Insert the lower end of the chaseway into the rectangular hole in the sub-base and slide to the right into the rectangular knockout making sure chaseway “side ears” are inside the sib-base. Replace junction box on chassis in reverse order of Step 4. Drive one Type A screw through the subbase slotted hole into chaseway “ear” hole.

7. Recheck to be sure the chaseway “ears” are inside the junction box and the sub-base and that no wiring is pinched.

8. Complete the connection of wiring inside the sub- base either by fully inserting the plug into the receptacle or attaching to the branch circuit wiring or other field installed devices. Coil up any excess wiring inside the sub-base.

9. Complete connections inside the junction box. For additional information, refer to the Installation Instructions in the Zoneline Owner’s Manual.

10. Replace and secure all front covers. Do not pinch any wires.

Installation Instructions for your new

• RAK204U, RAK204D15C, RAK204D20C
• RAK204D30C, RAK204E15C
• RAK204E20C, RAK204E30C
• Before you begin – Read these instructions completely and carefully.
• IMPORTANT – OBSERVE ALL GOVERNING CODES AND ORDINANCES.
• Note to Installer – Be sure to leave these instructions with the Consumer.
• Note to Consumer – Keep these instructions with your Owner’s Manual for future reference.

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