condair Adiabatic Air Humidification Air Cooling System Instruction Manual

OPERATION MANUAL
Adiabatic air humidification/air cooling system
Condair ME Control
READ AND SAVE THESE INSTRUCTIONS

Adiabatic Air Humidification Air Cooling System

Humidification and Evaporative Cooling
Thank you for choosing Condair
Installation date (MM/DD/YYYY):……………………………..
Commissioning date (MM/DD/YYYY):………………………
Site:…………………………………………
Model:……………………………………..
Serial number:…………………………..
Contact
Condair Ltd.
2740 Fenton Road, Ottawa, Ontario K1T3T7
TEL: 1.866.667.8321,
FAX: 613.822.7964
EMAIL: [email protected],
WEBSITE: www.condair.com
Proprietary Notice
This document and the information disclosed herein are proprietary data of Condair Ltd. Neither this document, nor the information contained herein shall be reproduced, used, or disclosed to others without the written authorization of Condair Ltd., except to the extent required for installation or maintenance of recipient’s equipment.
Liability Notice
Conair Ltd. does not accept any liability due to incorrect installation or operation of the equipment or due to the use of parts/components/equipment that are not authorized by Condair Ltd.
Copyright Notice
© Conair Ltd., All rights reserved.
Technical modifications reserved

Introduction

1.1 General
We thank you for having purchased the Conair ME Control Evaporative Humidifier and Cooler (Conair ME Control for short).
To ensure a safe, proper, and economical operation of the Conair ME Control, please observe and comply with all information and safety instructions contained in the present documentation as well as in the separate documentations of the components installed in the humidification system. Improper use of the Conair ME Control may result in danger to the user or third parties and/or impairment of material assets.
If you have questions after reading this documentation, please contact your Conair representative.
They will be glad to assist you.
1.2 Notes on the operation manual
Limitation
The subject of this operation manual is the Conair ME Control Evaporative Humidifier and Cooler.
The various options and accessories are only described insofar as is necessary for proper operation of the equipment. Further information on options and accessories can be obtained in the respective instructions.
This operation manual is restricted to the commissioning, the operation, the maintenance and troubleshooting of the Conair ME Control and is meant for well trained personnel being sufficiently qualified for their respective work.
Please note, some illustrations in this manual may show options and accessories which may not be supplied as standard or available in your country. Please check availability and specification details with your Conair representative.
The operation manual is supplemented by various separate items of documentation (such as the installation manual), which are included in the delivery as well. Where necessary, appropriate cross-references are made to these publications in the operation manual.
Symbols used in this manual
CAUTION!
The catchword “CAUTION” used in conjunction with the caution symbol in the circle designates notes in this operation manual that, if neglected, may cause damage and/or malfunction of the unit or other material assets.
WARNING!
The catchword “WARNING” used in conjunction with the general caution symbol designates safety and danger notes in this operation manual that, if neglected, may cause injury to persons.
DANGER!
The catchword “DANGER” used in conjunction with the general caution symbol designates safety and danger notes in this operation manual that, if neglected, may lead to severe injury or even death of persons.
Safekeeping
Please safeguard this operation manual in a safe place, where it can be immediately accessed. If the equipment changes hands, the operation manual must be passed on to the new operator.
If the operation manual gets mislaid, please contact your Condair representative.
Language versions
This operation manual is available in various languages. Please contact your Conair representative for information.

For your safety

General
Every person working with the Condair ME Control must have read and understood the operation manual of the Condair ME Control before carrying out any work.
Knowing and understanding the contents of the operation manual is a basic requirement for protecting the personnel against any kind of danger, to prevent faulty operation, and to operate the unit safely and correctly.
All ideograms, signs and markings applied to the components of the Condair ME Control must be observed and kept in readable state.
Qualification of personnel
All work described in this operation manual may only be carried out by specialists who are well trained and adequately qualified and are authorized by the customer.
For safety and warranty reasons any action beyond the scope of this manual must only be carried out by personnel with appropriate industry recognised qualifications or training.
It is assumed that all persons working with the Condair ME Control are familiar and comply with the appropriate local regulations on work safety and the prevention of accidents.
The Condair ME Control may not be used by persons (including children) with reduced physical, sensory or mental abilities or persons with lacking experience and/or knowledge, unless they are supervised by a person responsible for their safety or they received instructions on how to operate the system.
Children must be supervised to make sure that they do not play with the Condair ME Control.
Intended use
The Condair ME Control is intended exclusively for air humidification and air cooling in AHU’s or air ducts within the specified operating conditions. Any other type of application, without the written consent of the manufacturer, is considered as not conforming with the intended purpose and may lead to the Condair ME Control becoming dangerous.
Operation of the equipment in the intended manner requires that all the information contained in this operation manual are observed (in particular the safety instructions).
Danger that may arise from the Condair ME Control
DANGER!
Risk of electric shock!
The Condair ME control unit (and the optional submerged UV system) contain live mains voltage. Live parts may be exposed when the control unit (or the terminal box of the optional submerged UV system) is open. Touching live parts may cause severe injury or danger to life.
Prevention: Before carrying out any work on the Condair ME Control switch off the control unit, disconnect it from the mains via the electrical isolator and secure the electrical isolator in “Off” position against inadvertent power-up.
DANGER!
Health risk because of inadequate hygiene!
Inadequately operated and/or poorly maintained evaporative humidification/cooling systems may endanger health. When inadequately operated and/or poorly maintained micro-organisms (including the bacterium which causes Legionnaire’s disease) may grow in the evaporative module, the water tank and the water system of the Condair ME Control and may affect the air in the AHU/air duct.
Prevention: the Condair ME Control must strictly be operated and maintained in accordance with this manual.
WARNING!
Some types of evaporative material are manufactured from glass fibre. Though this material is not classified as hazardous,
it is recommended that Personal Protection Equipment such as gloves, protective clothing and eye protection are used during handling to protect the user from fibres or dust. If dust is generated during handling it is recommended that respiratory protection is worn.
Correct lifting and handling
Lifting or handling of components always carries an element of risk, and therefore must only be carried out by trained and qualified personnel. Ensure that any lifting operations have been fully planned and risk assessed. All equipment should be checked by a skilled and competent health & safety representative. It is the customer’s responsibility to ensure that operators are trained in handling heavy goods and to enforce the relevant lifting regulations.
Preventing unsafe operation
If it is suspected that safe and hygienic operation is no longer possible, then the Condair ME Control should immediately be shut down and secured against accidental power-up according to chapter
4.6. This can be the case under the following circumstances:

• if the Condair ME Control is damaged
• if the Condair ME Control is contaminated
• if the electrical installations are damaged
• if the Condair ME Control is no longer operating correctly
• if connections and/or piping are leaking

All persons working with the Condair ME Control must report any alterations to the system that may affect safety to the owner without delay.
Prohibited modifications to the unit
No modifications must be undertaken on the Condair ME Control without the express written consent of the manufacturer.
For the replacement of defective components use exclusively original accessories and spare parts available from your Condair representative.

Product Overview

3.1 Model overview
As standard the Condair ME Control consist of:

•  Evaporative module (75%, 85 % or 95 % efficiency depending on the cassette type)
• Hydraulic module (mounted internal or external to the duct)
• Control unit with integrated controller with touch panel

According to your order the Conair ME Control can be equipped with the following options:

• Droplet separator
• Evaporative module blanking
• Hydraulic module cover
• Remote operation and fault indication
• BTL Certified BACnet connectivity
• Lon Works connectivity
• Freeze protection stat
• Leak detection
• Conductivity monitoring
• Submerged UV or In-Line UV
• Pump fault detection
• Pure Flo Ag+
• Dosing pump
• Disinfection pump
• Install kit

3.2 Product designation / Which model do you have
The product designation and the most important unit data (e.g. serial number, evaporative module product key, etc.) are found on the rating plates toward the end of the evaporative module and on the right side of the control unit.

Evaporative module product key
3.3 Construction of the system components
3.3.1 Construction of the evaporative module

Fig. 2: Construction of the evaporative module

1. Upstands
2. Tank connectors 2.125″
3. Rating plate
4. Droplet separator, mandatory for high face velocities (allows velocities up to 4.5 m/s (886 fpm))
5. Evaporative cassettes (F75, F85, F95, P85, P95, C85 or C95)
6. Distribution heads
7. Blanking plates (option)
8. Mounting frame for evaporative cassettes
9. Water tank

3.3.2 Construction of the hydraulic module

Fig. 3: Construction of the hydraulic module (figure shows layout for 2-stage control)

1. Drain valve (normally open)

2. Drain pump

3. Stage pump 5 with push-fit connector 0.625″

4. Stage pump 3 with push-fit connector 0.625″

5. Stage pump 1 with push-fit connector 0.625″

6. Stage pump 2 with push-fit connector 0.625″

7. Stage pump 4 with push-fit connector 0.625″

8. Level sensor

9. Conductivity sensor (option)

10. Fixing bracket

11.  Push-fit connector 0.625″ pressure equalization (only used when hydraulic modules are mounted outside of AHU)

12. Water supply push-fit connector 0.625″ (hydraulic modules are supplied with a connecting hose that inserts here)

13. Inlet valve (normally closed)

14. Drain connector 1.125″ or 1.25″ as applicable
    Note: the drain connector can be rotated to drain to the left, or the right, or down.

15. Interconnecting cable hydraulic module

3.4 System overviews / Functional description
3.4.1 Typical system Condair ME Control (internally mounted)

Fig. 4: Typical system Condair ME Control (internally mounted)

3.4.2 Typical system Condair ME Control (externally mounted)

Schematic flow diagram

Functional description
The water tank is filled up to a preset upper level via the level-controlled inlet solenoid valves (NC). When the water level in the water tank drops below a certain limit, the level-controlled inlet solenoid valves open until the upper limit is reached again.
The Condair ME Control provides On/Off or stage control by means of the Condair ME Control control unit and the stage pumps. The Condair ME Control control unit processes analog sensor/control signals and uses them to control the stage pumps.
In case of a humidification/cooling request with activated On/Off control the inlet solenoid valves (NC) opens and all stage pumps start and the water flows to the distribution headers above the evaporative cassettes.
In case of a humidification/cooling request with activated stage control the inlet solenoid valves (NC) open, then up to seven stage pumps start (depending on the demand signal and evaporative module size) and the water flows to the distribution headers above the evaporative cassettes.
The distribution pipes inside the distribution headers evenly supply the water to the entire surface of the evaporative cassettes where it flows down and humidifies the air flowing through the evaporative cassettes. The excess water not used for humidification flows to the water tank.
To prevent accumulation of mineral residues and the formation of germs in the water tank, the tank is completely drained periodically (interval or time controlled). Additionally further hygiene functions can be activated: Operation-dependent draining of the water tank (fill cycle, conductivity, temperature or time controlled).

Operation

4.1 Important notes on operation
Qualification of personnel
The Condair ME Control must be commissioned and op erated only by personnel familiar with the system andadequatelyqualifiedfortherespectivetasks.Itistheowner’sresponsibilitytoverifyproper qualification of the operating personnel.
General notes
The instructions and details regarding commissioning and operation must be followed and upheld.
The initial commissioning of the Condair ME Control requires appropriately trained technical personnel.
It is strongly recommended that your Condair representative commissions your system. Part of this initial commissioning process is a disinfection of the water tank, and if required the evaporative cassettes.
Please read this document in full before commencing any work.
Please pay attention to local regulations regarding working at heights and electrical work.
Safety and hygiene
DANGER!
The Condair ME Control must be operated in accordance with this manual. Failure to do so could result in contamination that might cause Legionnaires’ disease, which can be fatal.
WARNING!
The Condair ME control unit should not be electrically isolated for periods exceeding 24 hours as automatic drain and purge cycles will be disabled.
4.2 Initial commissioning
The initial commissioning of the Condair ME Control requires appropriately trained technical personnel. We strongly recommend that your Condair representative commissions your system.
Inspections
Prior to initial commissioning the complete system must be inspected for correct execution of the installations.
Proceed as follows:

1. Switch off AHU.

2. Evaporative module installation: Check correct selection of evaporative module on rating plate if multiple units on site. Check that the evaporative module has been installed level in all planes with secure blanking plates to prevent air bypass. Check that there is sufficient access for cassette removal during maintenance. Ensure assembly is securely fixed, and that there is no visible damage. Check that the evaporative module is installed in a waterproof section. Check evaporative module (including tank) is free of dirt/ debris and clean as necessary.

3. Control unit installation: Check that the control unit is mounted in a convenient dry location outside the AHU/air duct.

4. Supply water Installation: Ensure the water system in the building has been subject to a Risk Assessment. The Conair ME Control must be connected to a clean, wholesome mains water supply. It is the responsibility of the user to ensure that the water system complies with local regulations and bylaws, particularly those for the control of Legionella microbes. The use of mains water fed tanks and reservoirs is only permitted as part of a managed water treatment system. Check that the evaporative module has a feed water supply between 2 bar (29 psi) and 5 bar (73 psi) connected to the supplied approved filling hose. Ensure that any hygiene options have been correctly installed. Check all joints and fittings for leaks.

5. Drain installation: Check that the drain line is made according to the corresponding instructions given in the installation manual. Ensure the drain line is connected to the main building drain and that drain pipework is trapped to a suitable level for the applicable working duct pressure. Check all joints and fittings. Ensure that the drain connection includes an air gap.

6. Distribution pipework: Check all water distribution pipework between the hydraulic module and the distribution headers are securely fitted.

7. Electrical wiring: Check all electrical connections with reference to the corresponding wiring diagram in this manual. Check that a 100…240V / 10A single phase supply is connected to the control unit. Ensure that this power supply is isolated with an electrical isolator within 1 m (39″) of the control unit.

8. Optional controls: Check that appropriate controls connections have been made to the control unit. Refer to the controls wiring section of the installation manual.

9. Flush water supply and test supply water quality: Disconnect water supply pipes from connectors on both hydraulic modules. Fix hoses to open end of supply pipes and lead hoses to a drain outside the AHU. Carefully flush supply pipes a suitable amount of time without creating splashing or aerosols.
   Take a water quality sample to ensure that supply water meets the requirements specified in the water quality guide. The sample should be tested using a dip slide to indicate the total number of colony forming units per ml (cfu/ml). Generally, levels of 1×10 3 cfu/ml may be considered acceptable for this type of humidifier provided the species of microbes and/or fungi involved are themselves not considered to be harmful. If you are unsure of the quality of your water please consult your Condair distributor for advice.
   Then reconnect the water supply pipe to the supply connector on the hydraulic module.

10. Perform pressure test: Turn on water supply and check for leaks. Ensure shut off valve is installed correctly.

After the system has been inspected and found correct proceed with the initial commissioning:

1. Switch off AHU.

2. Switch on electrical isolator, and then the <Control unit On/Off> switch on the control unit.

3. Enter the activation code (see chapter 5.5.2).

4. Simulate full demand and check components are operating correctly.

5. Check correct water level and pump activation.

6. Check water can flow to drain correctly.

7. Test correct flow of water to distribution header.

8. Test any fitted options (see relevant option addendum manual).

9. If the evaporative cassettes had become dirty or damp prior to commissioning, follow the disinfection procedure described in chapter 6.3 and chapter 6.9 of this manual.

10. If the system is equipped with fibre media evaporative cassettes (F75, F85, F95, C85, C95) perform a matrix wash over cycle (see chapter 5.5.2).

11. Switch on fan of AHU and test operation with fans running and validate air conditions against the design data.

12. Test control devices.

13. Correctly configure Conair ME control unit (setpoints, control settings, etc.) according to the situation on site (see chapter 5.4).

14. Switch off AHU, and ensure AHU is locked-off to prevent it from starting.

15. Remove any demand from the ME system.

16. Drain the tank and wipe tank clean.

17. Perform disinfection:
    • Send a demand to the unit to make it fill and start running (the demand signal can be overridden for the duration of the disinfection using the “Disinfection Demand” function in the service menu (see chapter 5.5.2).
    • Set the duration of the disinfection period using the “Disinfection Duration” function in the service menu (see chapter 5.5.2). Ensure the disinfection period leaves sufficient time to neutralise the disinfectant if required.
    • Start disinfection process with the “Start Disinfection” function in the service menu (see chapter 5.5.2), to prevent the Condair ME Control draining the water tank during the disinfection process.
    • Add a disinfection chemical according to tank volume.
    • After the disinfection process has completed, neutralize disinfectant, if required.

18. Power cycle the Condair ME Control to remove the forced disinfection demand (allowing normal control to be resumed) and check correct control operations (signals, fault outputs, Modbus/BACnet).

19. If commissioning has not been completed by an approved Condair representative, it is recommended that records are kept of commissioning date and software settings.

20. Demonstrate system to customer and highlight hygiene and maintenance requirements.

21. Raise any installation concerns.

22. Issue commissioning documentation.

The system is now ready for normal operation.
4.3 Display and operating elements

Fig. 8: Display and operating elements Condair ME Control

DANGER!
Risk of electric shock!
There is still mains voltage inside the control unit even when you switch off the <Control unit On/ Off> switch. Mains voltage provides a risk of electric shock, therefore the electrical isolator must be switched off before opening the control unit. Only qualified personnel should carry out work within the ME control unit.
4.4 Start up for normal operation
It is assumed that initial commissioning has been carried out properly by the service technician of your Condair representative.
If the Conair ME Control has been out of operation for a prolonged period of time, a complete system service has to be performed prior to the start up.
The following description outlines the start up procedure for normal operation. Proceed as follows to prepare the Condair ME Control for operation:

1. Switch off AHU.

2. Examine the Conair ME Control for possible damage and faulty installation. Ensure tank is empty.
   DANGER!
   Damaged systems or systems with damaged components or faulty installations may present danger to life or cause severe damage to material assets.
   Damaged systems and/or systems with damaged or faulty installation must not be operated.

3. Close doors of AHU if open, then switch on AHU if switched off.

4. Open the shut-off valves in the water supply lines.

5. Make sure the front panel of the control unit is mounted and fixed with the retaining screw.

6. Switch on the electrical isolator in the mains supply line (mains supply to control unit).

7. Switch <Control unit On/Off> switch on the side of the control unit to “On”, and activate control unit via the external enable switch if necessary. Check for any fault or service message.

8. If Conair ME Control has been disconnected from the mains for more than 48 hours the message “Out of Commissioning” appears. If this is the case proceed as follows:
   • Switch off control unit via the <Control unit On/Off> switch.
   • Risk assess the system and check the need for disinfection.
   • Close shut-off valves in the water supply lines to both hydraulic modules (switch off the AHU if the shut off valves are located inside the AHU).
   • Disconnect water supply pipes from the connector on both hydraulic modules. Caution should be taken to ensure no splashing is created.
   • Connect a hose to the open end of both water supply pipes and lead the hoses into open tundish outside the AHU.
   • Open shut-off valves in the water supply lines and flush water supply lines an appropriate length of time. Then, close shut-off valves again, remove hoses and reconnect supply pipes to the connectors on the hydraulic modules.
   • Open shut-off valves in the water supply lines and switch on control unit via the <Control unit On/Off> switch.
   Note: After switching on the control unit the “Out of Commissioning” message appears again, however the message is reset automatically after 1 minute and the Conair ME Control continues with normal operation.

9. If the display shows the message “Switched Off” enter the service menu and set the parameter “Operation” to “On”.

The Conair ME Control is now in normal operating mode and the standard operating display is shown.
Note: further information on the operation of the Conair ME control software can be found in chapter chapter 5.
4.5 Notes on operation
4.5.1 Important notes on operation

• For hygiene reasons the supply valve opens in standby mode every 12 hours for approximately 20 seconds in order to flush water supply line.
•  If no demand is present for more than 23 hours the tank will be drained.

4.5.2 Remote operating and fault indication
The relays on the remote operating and fault indication board indicate the following operating system status:

is possible for a limited period of time only.
“Service”| One of the maintenance counter has elapsed. The corresponding maintenance must be performed.
“Running”| Demand present/system is humidifying/cooling
“Unit on”| The humidification system is switched on and under voltage

4.5.3 Recommended regular checks during operation
During operation the Condair ME Control has to be checked periodically in accordance with the table below.

Visible check for:
– Units switched on with no fault lights
– No water leakage (air on and air off side)
– No water flow to drain (water may flow to drain during drain cycle and when unit loses humidity demand)
– system components for correct fixing and any damage
– electric installation for any damage.| ✔| ✔| ✔| ✔
All UV bulbs are active (with water level), if applicable| | ✔| ✔| ✔
Matrix media is saturated (relative to demand signal)| | | ✔| ✔
Condition of tanks and air on matrix is clean| | | ✔| ✔
Inspect and determine replacement frequency of sedi- ment filter| | | ✔| ✔
Add disinfection chemical (according to tank volume)| | | ✔| ✔
Operations Checks| Daily| Weekly| Monthly| Quarterly
---|---|---|---|---
Conductivity (reading below set point)| | | ✔| ✔
Correct software settings| | | ✔| ✔
Condition of tanks are clean (clean as required)| | | | ✔
Water level is correct (ensure unit Is not in drain cycle)| | | | ✔

If the checks reveal any irregularities (e.g. leakage, error indication) or any damaged components take the Conair ME Control out of operation as described in chapter 4.6. Then, have the malfunction eliminated or the damaged component replaced by a well trained specialist or a service technician from your Conair representative.
4.5.4 Manual draining of the water tank
If a manual draining of the water tank is required proceed as follows:

1. Close shut-off valves in the water supply lines to the hydraulic modules.
2. Press on the button in the standard operating display.
3. Press on the menu item . The drain confirmation dialogue appears.
4. Press on the button to start draining of the water system. A possible running humidification/ cooling process is interrupted. The progress bar in the display shows the current status of the drain process. After the tank is drained the control unit returns to the “Manual” submenu.
   Note: in order to stop the drain process press the button in the progress window. The drain process is stopped and the control unit returns to the “Manual” submenu.

4.5.5 Performing a matrix wash over
At initial commissioning when the “Matrix Wash Over” (W49) message appears or any time new fibre evaporative cassettes have been installed, a matrix wash over cycle has to be performed. If a matrix wash over cycle is required proceed as follows:

Conair ME Control is in normal operation mode.

1. Select the “Service” submenu (displays 1-3)
2. Select “Matrix Wash Over” function in the “Service” submenu. The matrix wash over confirmation dialogue appears.
3. Press on the button to start the matrix wash over. A possible running humidification/cooling process is interrupted. The progress bar in the display shows the current status of the matrix wash over process. After the matrix wash over process is finished the control unit returns to the “Service” submenu.
   Note: in order to stop the matrix wash over process press the button in the progress window. The matrix wash over process is stopped and the control unit returns to the “Service” submenu.

4.6 Decommissioning the system
In order to decommission the Conair ME Control (e.g. to perform maintenance works, to eliminate a malfunction, etc.) perform the following steps:

1. If the system has to be switched off because of a malfunction, please note the Warning and Fault code(s) of the actual error message(s) shown in the fault history.
2. Close the shut-off valves in the water supply line to the hydraulic modules.
3. Empty the water tank with the manual drain function (see chapter 4.5.4).
4. Switch off the <Control unit On/Off> switch on the control unit, and if necessary deactivate control unit via the external enable switch.
5. Disconnect control unit from the mains: switch off the electrical isolator in the mains supply to the control unit and secure switch in “Off” position against accidentally being switched on.
6. Let the fan of the ventilation system run until the evaporative module is dry.
7. If work has to be carried out on the evaporative module or the hydraulic modules mounted inside the duct, switch off the AHU and secure the system against accidentally being switched on.

Important Notes!

• If the Conair ME Control is in working order, then for hygiene reasons we recommend that the system should be left powered on, even if the Conair ME Control is not going to be used for a prolonged period of time. To prevent the Conair ME from humidifying/cooling set the “Operation” function in the service menu to “Off”. This keeps the hygiene functions (e.g. periodical flushing of water supply pipe) active and hence the build-up of bacteria is opposed.

DANGER!
If the Conair ME system is isolated from the mains power for a prolonged period, water stagnation might occur in the supply pipework, and microbial contamination of the supply pipework and  Conair ME system could result.

• If the Conair ME system is to be isolated from the mains for a prolonged period, then the ME system and any storage tanks or vessels should be drained and left dry. Before putting the system back in to operation, a full risk assessment should be undertaken to ensure safe operation, with particular attention paid to water supply quality. Additionally a complete system service has to be performed prior to putting the system back in to operation.

Operating the Conair ME control software

5.1 Standard operating display
After switching on the control unit and the automatic system test the control unit is in normal operating mode and the standard operating display is shown.
Note: the appearance of the standard operating display depends on the current operating status and the configuration of the humidity/temperature regulation of the system and can deviate from the display shown below.
The standard operating display is structured as follows:

5.1.1 Operating status indication
The following operation status indications may appear during operation:

standby mode.
| The Conair ME is humidifying.
| The Conair ME is cooling.
| The Conair ME holds the current water level in the tank to be ready for operation.
| The Conair ME is draining the tank.
| If the water conductivity is not decreasing after a dilution, a water refresh cycle will be carried out (refill of the full tank). Note: This message appears only, if the system is equipped with the conductivity monitoring option.
| The Conair ME is filling the tank.
| The water in the tank is being diluted to minimize limescale.
| After the demand has dropped to zero, the system drains a small amount of water to give space to the water running out of the matrix.
| The Conair ME is draining the tank and uses the first section of the drain procedure to check whether the drain valve is working properly.
| During operation the stage pumps are stopped periodically to bleed any air out of the pumps by the water flowing back from the distribution pipes.
| The Conair ME is ramping up the water duty to the matrix.
| The operation is manually switched off.
Note: the Conair ME Control can be switched on again by entering the service menu and setting the function “Operation” to “On”.
| The Conair ME was stopped via the external enable switch.
| The inlet pipework is being purged.
| The ME is in diagnostic mode, e.g. wash over activation through BMS.
| The humidification system is stopped due to a malfunction which obviates further operation. Additionally “Warning” or “Fault” is displayed in the maintenance and malfunction field.

5.1.2 Maintenance and malfunction indications
The following maintenance and malfunction indications may appear during operation:

menu can be accessed.
| The system service is due. If the system service is not performed within 30 days a fault mes- sage is triggered. The system remains operable.
| The external liquid container of the dosing pump is empty.
| The lifetime of the Pure Flow Ag+ cartridge has expired and must be replaced.
| The lifetime of the UV bulb has expired and must be replaced.
| As new matrix has been installed, a matrix wash over cycle needs to be carried out.
| This message appears after switching on, if the control unit has been isolated from the mains supply for more than 48 hours. The humidification system is blocked for 5 minutes. Before operation the water supply line to the hydraulic module must be flushed. The commissioning warning is reset automatically after 5 minutes or you can reset the warning in the “Service” submenu (see chapter 5.5.2 ).
| The device specific activation code needs to be entered to get the system running.
| A malfunction with status “Warning” is active. Additionally the yellow LED lights. Depending on the malfunction the humidification system is either be stopped or stays operable for a certain period of time.
| A malfunction with status “Fault” is active. Additionally the red LED lights. Depending on the malfunction the humidification system is either be stopped or stays operable for a certain period of time.

5.2 Navigating/operating the Conair ME control software

| Accessing main menu

| Accessing system information

| Performing manual drain

| Accessing Help screen

| If you press on a field with a blue arrow symbol a new screen with additional information or settings appears.

| This symbol on the left side of the operating status field and of the mainte- nance/malfunctions indication field indicates, that the system is working ok.

| This symbol on the left side of the maintenance/malfunctions indication field indicates, that a Warning is present. Press on the field to get further information.

| This symbol on the left side of the operating status field and of the main- tenance/malfunctions indication field indicates, that a Fault is present (ad- ditionally the LED lights red). Press on the field to get further information.

| Jumps back to previous screen (cancel and back)

| Scroll up/down

| Increase/decrease value

| Delete shown value

| Confirm set value or selected option

5.3 Information functions
5.3.1 Accessing support information

In the standard operating display press the button.
The screen with the support information appears.
5.3.2 Accessing system information
In the standard operating display press the button.
The system information screen appears. Use the arrow buttons to scroll up and down within the system information screen.
Operating Tab

• Actual Stage: Actual number of currently operating stages of the system.
• Max Stage: Number of maximum stages set to operate.
• Max. Capacity: Maximum evaporating capacity in kg/h or lb/hr.

Service Tab

• Hours of Operation: Operating hours since initial commissioning of the system.
• Next ME Service: Remaining time until next maintenance of the system must be performed.
• Next UV Bulb: Remaining time until the UV bulb of the optional UV device must be replaced.
• Next Pure Flo: Remaining time until the cartridge of the PureFlo Ag+ option must be replaced.

Features Tab
The content of the “Features” information section depends on the set dilution mode.

Dilution mode set to “Fill Cycle”:

• Dilution Fill cycle: Actual set fill cycles for periodical tank draining depending on the fill cycles.
• Drain Interval: Actual set tank drain interval time.
• Incoming Air Temperature: Actual temperature of the air before the evaporative cassettes.
  Note: This information field appears only if optional freeze protection sensor is installed and the optional freeze protection function is activated in the engineering menu.

Dilution mode set to “Condo Limit”:

• Water Sensor: Indicates whether the water sensor is currently “Active” (monitoring the water conductivity & temperature) or “Inactive” (water level is too low to monitor).
• Conductivity: Actual conductivity of the water in the tank in µS (µS/cm).
• Water Temperature: Actual temperature of the water in the tank in °C or °F.
• Dilution µS Limit: Actual set conductivity limit value if exceeded a dilution cycle is triggered.
• Drain Interval: Actual set tank drain interval time.
• Incoming Air Temperature: Actual temperature of the air before the evaporative cassettes.
  Note: This information field appears only if optional freeze protection sensor is installed and the optional freeze protection function is activated in the engineering menu.

Dilution mode set to “Dilution H2O Temp”:

– Water Sensor: Indicates whether the water sensor is currently “Active” (monitoring the water conductivity & temperature) or “Inactive” (water level is too low to monitor).
– Water Temperature: Actual temperature of the water in the tank in °C or °F.
– Dilution H2O Temp: Actual set water temperature limit value in °C or °F if exceeded a dilution cycle is triggered.
– Drain Interval: Actual set tank drain interval time.
– Incoming Air Temperature: Actual temperature of the air before the evaporative cassettes.
Note: This information field appears only if optional freeze protection sensor is installed and the optional freeze protection function is activated in the engineering menu.

Dilution mode set to “Dilution Interval”:

• Dilution Interval: Actual set dilution interval time, for periodic dilution of the water in the tank.
• Drain Interval: Actual set tank drain interval time.
• Incoming Air Temperature: Actual temperature of the air before the evaporative cassettes.
  Note: This information field appears only if optional freeze protection sensor is installed and the optional freeze protection function is activated in the engineering menu.

Dilution mode set to “Condu & Temp”:

• Water Sensor: Indicates whether the water sensor is currently “Active” (monitoring the water conductivity & temperature) or “Inactive” (water level is too low to monitor).
• Conductivity: Actual conductivity of the water in the tank in µS (µS/cm).
• Water Temperature: Actual temperature of the water in the tank in °C or °F.
• Dilution µS Limit: Actual set conductivity limit value if exceeded a dilution cycle is triggered.
• Dilution H2O Temp: Actual set water temperature limit value in °C or °F if exceeded a dilution cycle is triggered.
• Drain Interval: Actual set tank drain interval time.
• Incoming Air Temperature: Actual temperature of the air before the evaporative cassettes.
  Note: This information field appears only if the optional freeze protection sensor is installed and the optional freeze protection function is activated in the engineering menu).

Network Tab
The information shown in the “Network” tab varies depending on whether a BMS (building management system) communication protocol is enabled, and which communication protocol is selected. If no BMS protocol is enabled, then only “Online Status” and “IP Address” are shown.

Modbus Network

• Modbus: shows the current status of the Modbus communications protocol.
  Note: This menu item appears only if the Modbus communication protocol is enabled. Further information on Modbus communication can be found in the separate Modbus addendum manual. This manual can be requested from your Condair representative.

• Modbus Address: shows the Modbus address of the Condair ME Control.
  Note: This menu item appears only if the Modbus communication protocol is enabled, and the BACnet communication protocol is disabled.

• Online Status: shows the connection status of the Condair ME Control to Condair Online (“Connected” or “Disconnect’d”).

• IP Address: shows the IP address of the Conair ME Control.

BACnet MSTP Network / BACnet IP Network

• BACnet: shows the currently selected BACnet onboard communication protocol (“MSTP” or “BACnet/IP”).
  Note: This field appears only if the BACnet communication protocol is enabled. Further information on BACnet IP and BACnet MSTP communication can be found in the separate BACnet addendum manual.
  This manual can be requested from your Condair representative. BACnet MSTP Network

• BACnet MSTP MAC: shows the actual BACnet MSTP MAC address for the Condair ME Control.
  Note: This field appears only if “BACnet MSTP” is enabled. BACnet IP Network

• Node ID: shows the actual BACnet node ID for the Condair ME Control.
  Note: This field appears only if “BACnet IP” is enabled.

• Online Status: shows the connection status of the Condair ME Control to Condair Online(“Connected” or “Disconnect’d”).

• IP Address: shows the IP address of the Condair ME Control.

General Tab
Within the “General” tab various unit data is shown. Additionally you can access a graphical display of the Condair ME Control performance data, and you can save the performance data to a USB memory stick as a .csv file.

– Humidifier Model: Designation of the humidifier model.
– Software Version: Actual version of the control software.
– Driver Board A: Actual software version of the driver board.
– Driver Condu: Actual software version of the conductivity monitoring board.

– Serial Number: Serial number of the humidifier.
– Graph: With this function you can access the graphical display of the performance data for the Condair ME Control.
– Export Trend Data: With this function you can save the performance data to a USB memory stick (FAT32 formatted) as a .csv file.
Note: before carrying out this function, a FAT32 formatted USB memory stick must be connected to the USB port on the control board.
5.4 Configuration
5.4.1 Accessing the “Configuration” submenu

5.4.2 Control settings – “Control Settings” submenu
In the “Control Settings” submenu you determine the control settings for the Condair ME Control. The control settings available depend on the selected signal source and the control mode.
Basic Tab

• Source: with this setting you determine whether the control signal comes from an analogue source (signal of a humidity sensor or demand signal from an external humidity controller) or via Modbus or BACnet.

• System Mode: with this setting you determine whether the Condair ME Control is configured as an air humidifier (“Humidifying”) or as an air cooler (“Cooling”).

Cooling (configured as air cooler)

•  Control Mode: with this setting you determine the type of controller used with the Condair ME Control.

Demand (external continuous controller)
RH P (internal P controller)
RH PI (internal PI controller)

• Signal Type Hum / Signal Type Temp: with this setting you determine the control signal type for humidity control (if “System Mode” is set to humidifying) or for temperature control (if “System Mode” is set to cooling).
  Note: this setting appears only if signal source is set to “Analog” and “Control Mode” is set to “Demand”, “RH P” or “RH PI”.

• Temperature Min: with this setting you determine the minimum temperature of the measuring range of the temperature sensor used.
  Note: this setting appears only if “System Mode” is set to “Cooling” and
  “Control Mode” is set to “RH P” or “RH PI”.
  Factory setting: 0.0 °C (32 °F)
  Setting range: –50.0 … +100 °C (–58 … 212 °F)

• Temperature Max: with this setting you determine the maximum temperature of the measuring range of the temperature sensor used.
  Note: this setting appears only if “System Mode” is set to “Cooling” and “Control Mode” is set to “RH P” or “RH PI”.
  Factory setting: 50.0 °C (122 °F)
  Setting range: –50.0 … +100 °C (–58 … 212 °F)

PI Control Parameters Tab

• Setpoint Channel 1 / Setpoint Channel 2: with this setting you set the humidity setpoint in %rh (if “System Mode” is set to “Humidifying”) or the temperature setpoint in °C or °F (if “System Mode” is set to “Cooling”).
  Note: this setting appears only if the “Control Mode” is set to “RH P” or “RH PI”.
  Factory setting: 40 % or 20 °C (68 °F)
  Setting range: 0 … 95 % or 5 … 40 °C (41… 104 °F)

• Band Channel 1 / Band Channel 2: with this setting you set the proportional range of channel 1 in %rh (if “System Mode” is set to humidifying) or of channel 2 in °C or °F (if “System Mode” is set to “Cooling”).
  Note: this setting appears only if the “Control Mode” is set to “RH P” or “RH PI”.
  Factory setting: 15 %rh or 10 °C (50 °F)
  Setting range: 6 … 65 %rh or 1.0 … 50.0 °C (34 … 122 °F)

• ITime Channel 1 / Integral time Channel 2: with this setting you set the integral time of channel 1 (if “System Mode” is set to “Humidifying”) or channel 2 (if “System Mode” is set to “Cooling”) in minutes.
  Note: this setting appears only if the “Control Mode” is set to “RH PI”.
  Factory setting: 5 minutes
  Setting range: 1 … 60 minutes

Sensor Broken Tab

• Limit: with this setting you set the limit of the relative humidity below which the Conair ME Control displays the “Demand Sensor” fault.
  Note: this setting appears only if “System Mode” is set to “Humidifying” and “Control Mode” is set to “RH P” or “RH PI”.
  Factory Setting: 3%
  Setting Range: 0.0% … 10.0%

Stage switching Tab

• Threshold 1: With this setting you determine the set point at which the pump of stage 1 will switch on or off in % of the demand signal.
  Factory setting: 5 %
  Setting range: 2 … 99 %

• Threshold 2: With this setting you determine the set point at which the pump of stage 2 will switch on or off in % of the demand signal.
  Factory setting: Varies with number of stages
  Setting range: 2 … 99 %

• Threshold 3: With this setting you determine the set point at which the pump of stage 3 will switch on or off in % of the demand signal.
  Factory setting: Varies with number of stages
  Setting range: 2 … 99 %

• Threshold 4: With this setting you determine the set point at which the pump of stage 4 will switch on or off in % of the demand signal.
  Factory setting: Varies with number of stages
  Setting range: 2 … 99 %

• Threshold 5: With this setting you determine the set point at which the pump of stage 5 will switch on or off in % of the demand signal.
  Factory setting: Varies with number of stages
  Setting range: 2 … 99 %

• Threshold 6: With this setting you determine the set point at which the pump of stage 6 will switch on or off in % of the demand signal.
  Factory setting: Varies with number of stages
  Setting range: 2 … 99 %

• Threshold 7: With this setting you determine the set point at which the pump of stage 7 will switch on or off in % of the demand signal.
  Factory setting: Varies with number of stages
  Setting range: 2 … 99 %

5.4.3 Basic settings – “General” submenu
In the “General” submenu you determine the basic settings for operating the Condair ME Control control unit.
Basic Tab

• Date: With this setting you determine the current date in the set format (”MM/DD/YYYY” or “DD/MM/YYYY”).
  Factory setting: 00/00/0000

• Time: With this setting you set the current hour of the day in the set time format (”12H” or “24H”).
  Factory setting: 12:00

• Language: With this setting you determine the dialogue language.
  Factory setting: depending on the country
  Options: different dialogue languages

• Units: With this setting you determine the desired unit system.
  Factory setting: depending on the country
  Options: Metric or Imperial

• Contrast: With this setting you determine the desired value for the display contrast.
  Factory setting: 8
  Options: 1 (weak contrast) … 31 (strong contrast)

• Brightness: With this setting you determine the desired value for the display brightness.
  Factory setting: 52
  Options: 1 (dark) … 100 (white)

• LED Brightness: with this setting you determine the desired value for the brightness of the operation indication LED.
  Factory setting: 52
  Options: 1 (weak) … 100 (bright)

Time/Date Tab

• Date Format: With this setting you determine the desired date format.
  Factory setting: depending on the country
  Options: DD/MM/YYYY or MM/DD/YYYY

• Clock Format: With this setting you determine the desired time format.
  Factory setting: depending on the country
  Options:
  24H (24 hours, display 13:35) or
  12H (12 hours, display: 01:35 PM)

5.4.4 Communication settings – “Communication” submenu
In the “Communication” submenu you determine the parameters for the communication.
Network Parameters Tab

The following network settings are used for the communication via the integrated interface of the integrated controller of the Conair ME Control.

•  IP Type: with this setting you determine whether you want to assign the IP Address, the Subnet Mask, the Standard Gateway as well as the Primary and Secondary DNS address as fixed values or whether these should be dynamically assigned via a DHCP server.
  Note: after 5 unsuccessful attempts at obtaining an address with DHCP the system will revert to fixed assignment

Fixed (fixed assignment)

• IP Address: with this setting you manually enter the IP Address of the Conair EL.
  Note: This IP Address is used if “IP Type” is set (or reverts) to “Fixed”.

• Subnet Mask: with this setting you determine the Subnet Mask of the IP network.
  Note: This Subnet Mask is used if “IP Type” is set (or reverts) to “Fixed”.

• Default Gateway: with this setting you determine the IP Address of the Default Gateway.
  Note: This IP Address for the Default Gateway is used if “IP Type” is set (or reverts) to “Fixed”.

• Primary DNS: with this setting you determine the IP Address of the Primary Domain Name Server (DNS).
  Note: This IP Address for the Primary Domain Name Server is used if “IP Type” is set (or reverts) to “Fixed”.

• Secondary DNS: with this setting you determine the IP Address of the Secondary Domain Name Server (DNS).
  Note: This IP Address for the Secondary Domain Name Server is used if “IP Type” is set (or reverts) to “Fixed”.

• MAC Address: with this setting you determine the MAC Address (Media Access Control Address) of the Condair EL.

• Host Name: with this setting you determine the Host Name of the Condair EL.

BMS Timeout Tab

• BMS Timeout: with this setting you determine the maximum time the humidifier will wait with no communication from the BMS network before a BMS timeout warning is generated. Exceeding the timeout also stops humidifier operation if the signal source  f the humidifier is set to a BMS input.
  Factory setting: 300 s
  Setting range: 1 … 300 s

Modbus Parameters Tab

•  Modbus: with this setting you can activate “Modbus/RTU” or “Modbus/ TCP” communication via a Modbus network or deactivate (“Off”) Modbus communication.
  Factory setting: Modbus/RTU
  Options: Off, Modbus/RTU or Modbus/TCP

I mportant: regarding the setting of the individual Modbus parameters as well as the wiring of the Conair ME Control for the Modbus communication, please observe the instructions in the separate Modbus addendum manual. This manual can be requested from your Conair representative.
BACnet Parameters Tab

• BACnet: with this setting you can activate (“MSTP” or “BACnet/IP”) or deactivate (“Off”) the communication via the integrated BACnet interfaces.

MSTP (BACnet MSTP via RS 485 interface)
BACnet/IP (BACnet/IP via RJ45 interface)

Important: regarding the setting of the individual BACnet parameters as well as the wiring of the Conair ME Control for the BACnet Ip or BACnet MS/TP communication, please observe the instructions in the separate BACnet addendum manual. This manual can be requested from your Conair representative.
Remote Fault Board Tab

• Indication: With this setting you determine whether only maintenance messages (“Service”) or all Warning messages (“Warning”) are outputted via the service relay of the optional remote operating and fault indication board.
  Factory setting: Service
  Options: Service or Warning

• Safety Chain Indication: With this setting you determine whether a Fault (“On”) or a Warning (“Off”) is triggered when the external safety chain is open.
  Factory setting: Off
  Options: Off or On

5.5 Service functions
5.5.1 Accessing the “Service” submenu

5.5.2 Performing maintenance functions – “Service” submenu
In the “Service” submenu you can enter the activation code, accessing and resetting the fault and maintenance history and performing different input and output diagnostic functions.
General Service Tab

• Activation Code:
  Note: this menu item appears only if the activation code message is shown at system startup.
  Via the “Activation Code” function you can unlock the Condair ME if it is locked ex factory with an activation code. Once the activation code has been entered and confirmed the menu item is not shown anymore.
  After pressing on the “Activation Code” button a confirmation window appears where you have to confirm the activation. Afterwards you can enter the four- digit activation code and confirm it.
  Note: contact your Condair representative to get the activation code.

• Operation: with this function you can turn on or off the Condair ME Control humidification or cooling operation. The System remains energized and all hygiene functions will still be carried out.
  Factory Setting: On
  Setting Range: On or Off

• Commissioning Reset: with this function you can reset the “Out of Commissioning” message, which appears if the control unit has been disconnected from the mains for more than 48 hours. After pressing on the “Commissioning Reset” button a confirmation window appears where the resetting must be confirmed.
  Note: after resetting the control unit must be connected to the mains for at least 15 minutes, otherwise the “Out of Commissioning” message appears on the next startup again.

• Matrix Wash Over: with this function you can wash over the evaporative cassette matrix. After pressing on the “Matrix Wash Over” button the wash over cycle is automatically started.
  Note: Use this function to wash over newly installed glass fibre evaporative cassettes to remove any dust and glue left after the manufacture of evaporative cassette material. The wash over is mandatory for newly installed systems with glass fibre type evaporative cassettes.

• UV Bulb Reset: with this function you can reset the UV Bulb replacement message after having replaced the UV bulb. This menu item appears only, if this option is installed and activated..
  Note: Resetting the UV Bulb replacement message without having replaced the UV Bulb may lead to contamination of the system.
  – PureFlo Ag+ Reset: with this function you can reset the PureFlo Ag+ replacement message after having replaced the PureFlo Ag+ cartridge. This menu item appears only, if this option is installed and activated.
  Note: Resetting the PureFlo Ag+ replacement message without having replaced the PureFlo Ag+ cartridge may lead to contamination of the system.

• ME Service Reset: with this function you can reset the “System Service” message after having performed a system service.
  Note: Resetting the System Service replacement message without having performed a system service may lead to contamination of the system.

Disinfection Tab

• Disinfection Demand: With this function you can set the humidity demand during the disinfection process. During disinfection, the demand is set to the specified value.

0 % (No demand)
Demand Signal (Demand corresponds to the current demand signal)

• Disinfection Duration: With this function you can define the duration of the disinfection process.
  Factory Setting: 60 Minutes
  Setting Range: 1-900 Minutes

•  Start Disinfection: With this function you can start the disinfection process with current settings.

Fault/Service History Tab
Note: the fault and maintenance events stored can be correctly analysed only if the date and the time of day are correctly set.

• Fault History: with this function you can access the fault history list where the last 40 fault events are stored. After pressing on the “Fault History” button the fault history list appears.
• Service History: with this function you can access the service history list where the last 40 service events are stored. After pressing on the “Service History” button the service history list appears.
• Export History: with the function “Export History” you can export the fault and service history list to a FAT32 formatted USB memory stick via the USB port on the control board (see chapter 7.3)

Diagnostics Tab

• Input Diagnostics: with this function you can access the “Input Diagnostics” submenu where you can view different current input values the control system is receiving. Detailed information can be found in chapter 5.5.2.1.
• Relay Diagnostics: with the “Relay Diagnostics” function you can access the “Relay Diagnostics” submenu where you can activate or deactivate the relays of the optional remote operating and fault indication board. Detailed information on the individual relay diagnostic functions can be found in chapter 5.5.2.2.
  Note: By accessing the “Relay Diagnostics” submenu the humidification system is automatically switched to standby operation.

5.5.2.1 Input diagnostic functions – “Input Diagnostics” submenu
The following input values can be viewed after accessing the “Input Diagnostics” submenu.
Note: the input values can be accessed and viewed too, via the “Service Info” selection field in the standard operating display.
Control Tab

• Humidity control: Actual demand signal in %.
•  Temperature Control: Temperature of area being controlled.
• Safety Chain: Actual status of the safety chain (“Open”= Safety chain open, “Closed”= Safety chain closed).
• Enable: Actual status of the external enable switch, if present (“Off”= switch open, “On”= switch closed).

ME Conditions Tab

The ME Conditions section shows operating parameters of options, if installed:

• Incoming Air Temperature: Actual air temperature of the incoming air in °C or °F if optional duct temperature sensor is installed.
• Water Sensor: Indicates whether the water sensor is currently “Active” (monitoring the water conductivity & temperature) or “Inactive” (water level is too low to monitor).
• Water Temperature: Actual temperature of the water in the tank in °C or °F if optional temperature sensor is installed.
• Conductivity: Actual conductivity of the water in the tank in µS/cm if optional conductivity sensor is installed.

Level Floats Tab

• Level: Actual level (1 to 6) in the tank of the evaporative module captured by the level sensor.
• Dosing Pump Level Float: Actual level (“Empty”= Tank is empty or “OK”=Level in the tank is OK) in the liquid tank of the optional system for enhancing polyester media water absorption.

Hygiene & Safety Tab

• UV Current: Actual current draw of the submerged UV lamps, if the submerged UV option is installed.
• Standing Water: Actual status of the leakage monitoring option (fault= leakage present, OK= no leakage).
• 24V External Supply: Actual voltage of the external 24 V supply for devices outside the control unit, such  as humidistat, safety chain, etc.
• 10V External Supply: Actual voltage of the external 10 V supply for devices outside the control unit, such as humidity sensors, humidistat, etc.
• 5V Peripheral Supply: Actual voltage of the peripheral 5 V supply for options fitted inside the control unit.

Valve Feedback Tab

• Inlet Valve: Actual status of inlet solenoid valves (“Open” or “Closed”).
• Drain Valve: Actual status of gravity drain solenoid valves (“Open” or “Closed”).
• Drain Pump: Actual status of drain pumps (“On” or “Off”).

Pump Speed Tab

• Speed Pump 1: Actual speed of stage pump 1 in % of the maximum speed.

• Speed Pump 2: Actual speed of stage pump 2 in % of the maximum speed.

• Speed Pump 3: Actual speed of stage pump 3 in % of the maximum speed.

• Speed Pump 4: Actual speed of stage pump 4 in % of the maximum speed.

• Speed Pump 5: Actual speed of stage pump 5 in % of the maximum speed.

• Speed Pump 6: Actual speed of stage pump 6 in % of the maximum speed.

• Speed Pump 7: Actual speed of stage pump 7 in % of the maximum speed.

Pump Feedback Tab

• Stage Pump 1: Actual flow rate of stage pump 1 in kg/h or lb/hr.

• Stage Pump 2: Actual flow rate of stage pump 2 in kg/h or lb/hr.

• Stage Pump 3: Actual flow rate of stage pump 3 in kg/h or lb/hr.

• Stage Pump 4: Actual flow rate of stage pump 4 in kg/h or lb/hr.

• Stage Pump 5: Actual flow rate of stage pump 5 in kg/h or lb/hr.

• Stage Pump 6: Actual flow rate of stage pump 6 in kg/h or lb/hr..

• Stage Pump 7: Actual flow rate of stage pump 7 in kg/h or lb/hr.

5.5.2.2 Relay diagnostic functions – “Relay Diagnostics” submenu
The following diagnostic functions are available after accessing the “Relay Diagnostics” submenu.
General Tab

• Running: with this function you can activate (“On”) and deactivate (“Off”) the relay “Running” on the remote operating and fault indication board, which indicates that the unit is humidifying/cooling.
• Service: with this function you can activate (“On”) and deactivate (“Off”) the relay “Service” on the remote operating and fault indication board, which indicates that a service is due.
• Fault: with this function you can activate (“On”) and deactivate (“Off”) the relay “Fault” on the remote operating and fault indication board, which indicates that a fault is present.

5.6 Administration settings
5.6.1 Accessing “Administrator” submenu

5.6.2 Administration settings – “Administrator” submenu
In the “Administrator” submenu you can:

•  activate or deactivate password protection for main menu and setpoint adjustment access.
• perform software updates via a USB memory medium connected to the USB port

Password Settings Tab

• Setpoint Password: with the function “Setpoint Password” you can protect the setpoint input screen with the user password “0335” against unauthorised access (“Yes”) or not (“No”).
• Main Menu Password: with the function “Main Menu Password” you can protect the access to the main menu with the user password “0335” against unauthorised access (“Yes”) or not (“No”).

Software Update Tab

• Software Update: with the function “Software Update” you can update the control software of the integrated controller (see chapter 6.11).
• Driver Board A Update: with the function “Driver Board A Update” you can update the driver board software (see chapter 6.11).
• Driver Condu. Update: with the function “Driver Condu. Update” you can update the conductivity board software (see chapter 6.11).

Software Settings Tab

• Load Contact Info Page: this function allows you to upload pre-made contact information data (which are displayed when pressing the button) from a USB memory stick connected to the USB port on the control board.
• Manually Load Contact Info: this function allows you to manually change/ enter contact information data (which are displayed when pressing the button).

Maintenance

6.1 Important notes on maintenance
Qualification of personnel
All maintenance work must be carried out only by well qualified and trained personnel authorised by the owner. It is the owner’s responsibility to verify proper qualification of the personnel.
General notes
The instructions and details for maintenance work must be followed and upheld. Only carry out the maintenance work described in this documentation.
The Conair ME Control must be maintained in the prescribed intervals, the cleaning work must be carried out correctly.
For safety and warranty reasons, only use original spare parts from your Conair representative to replace defective parts or parts which have elapsed their lifetime.
Safety and hygiene
Some maintenance work requires removal of the unit cover. Please note the following:
DANGER!
Danger of electric hazard!
Before carrying out any maintenance work take the Conair ME Control out of operation as described in chapter 4.6 and secure the system against inadvertent power-up. In addition take AHU out of operation as described in the operation instructions of the AHU and secure the AHU against inadvertent power-up.
CAUTION!
The electronic components inside the control unit are very sensitive to electrostatic discharge. Prevention: Before carrying out any maintenance work to the electrical or electronic equipment of the control unit, appropriate measures must be taken to protect the respective components against damage caused by electrostatic discharge (ESD protection).
DANGER!
Health risk by inadequate maintenance!
Inadequately operated and/or poorly maintained adiabatic humidification/cooling systems may endanger health. When inadequately operated and/or poorly maintained, micro-organisms (including the bacterium which causes Legionnaire’s disease) may grow in the water system and in the area of the humidification unit and may affect the air in the AHU/air duct.
Prevention: the adiabatic air humidification /air cooling system Conair ME must be correctly operated as described in chapter 4, and must be correctly maintained and cleaned in the prescribed intervals as described in chapter 6.
DANGER!
Damaged systems / components may present a danger to life, or cause damage to material assets.
We advise that the customer routinely checks the system and components for damage. It is particularly important that the tank, structural components, and fixings (such as studs) are inspected as damage to these items could affect the structural integrity of the system. Please contact your local Conair representative immediately in the event of discovering damaged components.
6.2 Maintenance intervals
In order to maintain operational safety and hygienic demands the Conair ME Control must be serviced at regular intervals. The time interval for the complete system service is to be adapted to the operating conditions. The hygiene status depends mainly on the quality of the humidifier water but also on the adherence to the exchange intervals of the upstream air filter, the air velocity and the micro-biological and chemical composition of the supply air. Therefore the service intervals must be determined for each
system separately.
The interval time for a complete system service is to be determined at commissioning. The default is 2000 hours of operation.
Depending on the encountered hygiene status when performing a complete system service the interval time must be decreased or increased.
In any case the Conair ME Control system should receive a complete service at least once annually.
Note:
We recommend to perform a minor service between two complete system service.
The interval time for complete system service can be programmed on the control unit. To determine the interval time for a complete system service the above described procedure can be used. As soon as the maintenance time has elapsed, a maintenance message is displayed to draw your attention to the pending service.
6.3 Maintenance guide
The Condair ME unit will form part or your hot and cold water system and as such require you to undertake certain duties with regards to local regulations and bylaws concerning the control of Legionella microbes in water systems. Your water sampling / testing and disinfection regime must be based on results of a site specific risk assessment. If any further assistance is required or you are interested in a planned maintenance quote, please contact your Condair distributor.
Note: routine water sampling and testing is not included as part of a Condair service contract.
Please note that the information given in the table below is only to act as a guide which shows the work to be carried out on “Minor Service” and “Complete System Service”. Correct maintenance is vital to ensure optimum output, reliability and safety.

Yes
Clean level float and conductivity sensor| –––| Yes
Check droplet separator (if applicable) and evaporator cassettes in suit- able condition| Yes| Yes
Lightly brush evaporator cassettes if necessary, replace if heavily soiled| –––| Yes
Remove evaporator cassettes and clean all sections of tank and frame structure| –––| Yes
Check and secure frame structure and seal| –––| Yes
Run unit and check for correct water level| Yes| Yes
Check all media for full saturation| Yes| Yes
Check drain pump operation and correct flow| Yes| Yes
Check operation of all distribution pumps| Yes| Yes
Measure flow rates to distribution headers| –––| Yes
Check water temperature and conductivity is within calibration| Yes| Yes
Check and secure all electrical connections| Yes| Yes
Check overall installation for leaks and damage| Yes| Yes
Check software settings| Yes| Yes
Check operation of submerged UV lamps| Yes| Yes
Replace UV lamps| –––| Yes
Check any options as per relevant documentation| Yes| Yes
Complete disinfection as described in this manual| Yes| Yes
Check safety interlock and humidity/temperature control devices| –––| Yes
Check air velocity at face of evaporative cassettes matrix| –––| Yes
Reset all appropriate maintenance counters| Yes| Yes
Update service log book| Yes| Yes
Add disinfection chemical (according to tank volume)| Yes| Yes
Replace pump rotors (impellors)| 10,000 Operating Hours

6.4 Dismantling and installation of components for maintenance
WARNING!
A full risk assessment must be completed by suitably trained personnel prior to carrying out maintenance of the ME unit. There may be increased risk when carrying out maintenance on systems that necessitate working at height. The following risks should be considered (this list is not exhaustive, and there may be additional site specific risks that will need to be considered):

• Manual handling
• Musculoskeletal disorders
•  Electrical work
• Working at height
• Falling objects & objects dropped from higher levels
• Risks arising from the use of Mobile Elevated Work Platforms
• Risk of contact with ceilings, overhead items or asbestos roofing while using access equipment
• Adverse weather conditions
• Unsuitable surface and ground
• Other equipment, machinery or supply pipework in the vicinity of the work area

Maintenance of the ME unit must only be carried out by trained personnel, and all tools & equipment must be checked by a skilled and competent health & safety representative.
WARNING!
In the event of water carry-over from the evaporative cassettes or a water leak, surfaces near the ME system may have become wet. This could result in a slipping hazard or an increased risk when handling components. If this occurs, risk assess the situation and take suitable precautions before working on the ME system. If carry-over was the cause of any standing water in the AHU/duct, follow the advice in chapter 7.4 to remedy the problem.
6.4.1 Dismantling and installation of the evaporative module

1. Take the Conair ME Control out of operation as described in chapter 4.6 and allow to drain and dry.

2. Switch the AHU off, and isolate the power and water supply to the AHU.

3. Disconnect distribution hoses from the connectors on the distribution heads, the wall feed-throughs (if applicable) and the hydraulic module.

4. Remove droplet separator boxes (column by column):
   • Remove upper separator brackets.
   • Remove bank of separator boxes.
   • Remove lower separator brackets.

5. Remove distribution headers assemblies from topmost evaporative cassettes:
   • Undo the clamps fixing the distribution header assembly to the evaporative cassette.
   • Carefully lift off the distribution header assembly.

6. Remove evaporative cassettes (column by column):
   • Push box upwards and remove.

7. Remove optional UV lamp (if applicable).

8. Remove the cross bar (remember position).

Clean dismantled components, water tank, frame structure, blanking plates and air duct as described in chapter 6.3. If all components have been cleaned and dried, assemble the evaporative module in the reverse dismantling order. Replace any defective components with new ones.
6.5 Consumables guide
Common consumables

Evaporative matrix cassette
– Wholesome mains water
–  RO water| 36 – 60
60 – 84 +
Replace pump rotors (impellors)| 10,000 Operating Hours

Option consumables

Contact your Condair distributor for consumables list/order codes.
To help us ensure that the correct spares parts are sent, please confirm your unit serial and model number with your order.
6.6 Health and safety requirements
In accordance with local regulations, users must take water samples for Legionella analysis. Samples should be taken from the same places as described in chapter 6.7, and the analysis carried out by an accredited laboratory which is part of an appropriately certified Legionella testing scheme. In the event that the Legionella content exceeds 100 cfu/l, the humidifier should be switched off and specialist advice sought regarding its disinfection.

1. If biofilm (a slimy or gel-like deposit when wet, which might be dry and crisp in a dry system) is found during any inspection of the humidifier or water system, the humidifier MUST be switched off and not put back into operation until the system has been taken apart, scrubbed and thoroughly cleaned with a suitable biocide with biofilm penetrating qualities such as 50 ppm chlorine dioxide solution. This work should only be carried out by fully trained specialist organizations or individuals.
2. The control unit of the Conair ME Control must be left powered on to allow automatic flushing and cleaning cycles to occur. If the control unit Conair ME Control is powered off for prolonged periods, water stagnation might occur and contamination result, so the system, including any storage tanks or vessels should be drained and left dry. Before putting the system back into service, the water pipework supplying the Conair ME Control should be purged carefully, avoiding the creation of aerosols by splashing, and a water sample should be taken to ensure cleanliness. In the event that the humidifier pipework contains any residual water or has remained damp, and the temperature exceeded 20 °C (68°F), the Conair ME Control should be disinfected using an appropriate solution.

Contact your Conair representative for advice on water sampling and analysis, disinfection of systems, service and maintenance.

6.7 Routine water sampling and testing
Hygiene
Your attention is drawn to local regulations and bylaws regarding the control of Legionellosis in water systems. If inadequately maintained, water systems, of which any humidifier is a part, can support the growth of micro-organisms, including the bacterium that causes Legionnaires’ disease. Conair has considered all aspects of this equipment to reduce as far as possible the risk of Legionnaires’ disease and other similar conditions, but it is important that users are aware of their responsibilities under local regulations in reducing the risk of Legionellosis.
To prevent the growth of Legionella, users are required to:

1. Carry out a risk assessment of the water system using a competent person, and implement an appropriate monitoring and control regime.
2. Avoid water temperatures which favour the growth of Legionella.
3. Avoid water stagnation.
4. Clean and disinfect the system in accordance with local regulations and bylaws, and the instructions in this manual.
5. The Condair ME Control system must be connected to a clean, wholesome mains water supply and it is recommended that the supply water is chlorinated. It is the responsibility of the user to ensure that the water system complies with local regulations and bylaws, particularly those for the control of Legionella microbes. The use of mains water fed tanks and reservoirs is only permitted as part of a managed water treatment system.

On commissioning and at regular intervals thereafter, test for possible water contamination using dip slides.
Take samples from the water supply, the evaporative cassettes and from the tank. Check for biofilm.
The dip slides should be incubated for 2 days at 30°C (86°F).

1. If the microbial count from the tank exceeds 10 3 cfu/ml, the system should be turned off, any biofilm scrubbed clean and then disinfected using a 50 ppm chlorine solution for one hour before being put back into use.
2. If the microbial count in the water supply to the evaporative module exceeds 10 3 cfu/ml, this suggests contamination of the water system within the building. The system should be turned off and you should seek specialist advice on cleaning your water supply.
3. If the water temperature anywhere in the system regularly exceeds 20°C, (68°F) increase the frequency of water sampling. The frequency may be reduced if successive tests show a consistent level below 10 3 cfu/ml.

6.8 Cleaning and disinfection
Before commencing cleaning and disinfection:
At initial commissioning we recommend the use of a mild disinfection solution, which should be placed in the tank and circulated around the system.
Note: Start disinfection process always with the “Start Disinfection” function in the service menu (see chapter 5.5.2), to prevent the Condair ME Control draining the water tank during the disinfection process.
For systems in operation or where the water quality or air quality is poor, it is recommended to dismantle and scrub the system clean, to carry out a disinfection with a minimum of 50ppm chlorine or an appropriate disinfection solution circulated for 1 hour
minimum (or the time recommended by the disinfectant manufacturer if not using chlorine). Please refer to the cleaning and disinfection and method statement section to ensure that the relevant chemicals, equipment and Personal Protective Equipment are available to carry out disinfection.

1. A qualified person appointed by the customer must risk assess the cleaning and disinfection operation. This assessment should include but is not limited to observance of local regulations and the use of PPE, working from heights and ensuring a full understanding of the Condair ME Control.
2. Coordinate with relevant responsible persons.
3. Check records (i.e sample results of microbiological control) for system history.
4. If possible, disinfection should be carried out when the building is unoccupied, with air flow off.
   Evaporative humidifiers must be regularly cleaned and maintained, to prevent contamination especially in industrial environments.

All surfaces requiring disinfection or cleaning must be in contact with the appropriate concentration of disinfection solution for the correct contact period. The method statement for disinfection may need to be adapted depending on the layout of the humidifier pipework. Additional procedures will be required for supply water system pipework or water treatment systems prior to the humidifier.
Conair recommends that routine disinfection should take place in the following situations:

• At initial commissioning (for brand new systems use a mild disinfection chemical).
• At six monthly intervals as part of the maintenance regime.
• If the system or part of it has been shutdown and/or substantially altered creating a risk of contamination.
• During or following any increase of bacterial activity (as per recommendations in chapter 6.7) or outbreak or suspected outbreak of Legionellosis.

Recommended disinfection equipment

• Disinfection solution in accordance with manufacturers guidelines.
• Disinfection neutralizer (only if necessary).
• Disinfection solution test kit (to measure strength).
• Bucket of fresh water.
• Cleaning equipment.
• Mixing vessel / Measuring container.
• Risk assessment / test record sheets. Appropriate report/record
• Standard tools
•  Appropriate PPE
• COSHH risk assessment / MSDS

6.9 Cleaning and disinfection method statement
WARNING!
Disinfectants can be corrosive, toxic or irritant. Use of disinfectants may present a risk to health and could harm the environment.
Step 1 – Refer to the cleaning and disinfection risk assessment

• If the unit is already in operation, check for correct operation.
• Ensure the Condair ME system and the AHU are OFF and isolated.
• If the system has been without power for more than 48 hours, flush the water supply.
• Ensure the area is well ventilated.
• Refer to the manufacturers instructions and safety advice for chosen disinfectant.
• If there are concerns over the level of biofilm or bacteria in the system, disinfect the tank before starting cleaning work.
• Scrub tank fully. For more thorough disinfection remove droplet separator banks (if applicable) and the evaporative cassettes to allow better access to the tank (refer to maintenance section)
• Scrub hydraulic module inside fully. Also scrub inside the pump housings, clean the pump impellors, clean the level sensor, and clean the optional conductivity probe. Take care not to damage the level sensor or conductivity probe.
• Consider appropriate maintenance requirements at this time including parts replacement i.e. replacing distribution hoses to ensure that these are also disinfected.
• Re-assemble the Condair ME system (refer to installation manual).

Step 2 – Mix disinfection solution

• Mix disinfection solution following the manufacturers instructions. Recommended 50ppm Chlorine solution circulated for 1 hour minimum or appropriate time. NB: For larger or particularly unclean systems this process may need to be repeated.
• Calculate the total water volume of the system.
• Note: Solution loses strength over time and the solution may need to be increased through the process or the disinfection process may need to be repeated.

Step 3 – Run the unit

• Switch the control unit on.
• Send a demand to the unit to start it running (the demand signal can be overridden for the duration of the disinfection using the “Disinfection Demand” function in the service menu (see chapter 5.5.2).
• Set the duration of the disinfection period using the “Disinfection Duration” function in the service menu (see chapter 5.5.2). Ensure the disinfection period leaves sufficient time to neutralize the disinfectant if required.
• Start disinfection process always with the “Start Disinfection” function in the service menu (see chapter 5.5.2), to prevent the Conair ME Control draining the water tank during the disinfection process.
• Check that the evaporative cassettes become fully saturated, and the system is operating correctly.

Step 4 – Add disinfection solution

• Add the disinfection solution to the water tank and allow to flow through the evaporative cassettes.
• Measure the strength of the disinfection solution and check it is the correct strength in accordance with manufacturers guidelines.
• Note the strengths of the disinfection solution at 15 minute intervals and record on a record appropriately.
• Adjust solution strength as required.

Step 5 – Circulate disinfection solution

• Check all surfaces are wetted for desired time and correct solution.

Step 6 – Neutralize the disinfection solution – if required based on chemical used
WARNING!
If a neutralizing solution is required, always ensure that the neutralizing solution is used in accordance with the manufacturer’s guidance. Failure to follow the manufacturer’s guidance with regard to neutralizing the disinfection chemical may present a risk to health.

• Mix neutralizing agent as manufacturers instructions.
• Allow the neutralizing agent to disperse over the matrix and circulate in the tank.
• Drain and measure the strength as per MSDS until the disinfection solution is down to desired strength.

Step 7 – Drain the unit into foul drain

• Turn Off any fill cycle.
• Drain unit until empty into appropriate drain (depending on Risk Assessment) and rinse the tank if necessary.
• Fill and drain unit including flushing over the evaporative cassettes and test to ensure that the chemical is removed to the appropriate level.
• Wipe tank clean.
• *Where required, reset to original setting and put unit back into operation. Test for correct operation as per commissioning section of the manufacturers manual.
• Check for and complete maintenance requirements as per manufacturers instructions.
• Add a mild disinfectant chemical to the tank.
• Always leave work area clean, dry and tidy.

Step 8 – Re-start the Conair ME system

• Refer to the commissioning section of this manual.

If in doubt always contact your Conair distributor.
6.10 Resetting the maintenance indication on Conair ME Control
After completing maintenance work, the maintenance indication or the maintenance counter, respectively must be reset. Proceed as follows to reset the maintenance counter:

1. Select in the “Service” submenu the function “System Service Reset”
2. The reset dialogue appears in the display: • If the maintenance work has been completed, press the button to reset the maintenance counter or the maintenance indication, respectively. The maintenance counter and the maintenance indication are reset and the control unit is restarted.
   • if the maintenance work has not been completed, press the button and you want abort the reset procedure. The control unit returns to the “Service” submenu.

6.11 Performing software and firmware updates
To update the control software of the Conair ME Control or the firmware of one of its electronic boards, proceed as follows:

1. Set the <Control unit On/Off> switch on the right side of the control unit to the Off position, then switch off the voltage supply to the control unit via the external electrical isolator and secure switch in the Off position to prevent it from inadvertent power up.

2. Unlock the front door of the control unit and remove it.

3. Open control unit inner door.

4. Carefully insert a FAT32 formatted USB memory stick containing the software updates into the USB port on the control board. Make sure that the maximum length of the memory stick does not exceed 75 mm (3″).
   Note: in order to update the control software or the firmware of an electronic board a USB stick with a valid software update (the update files must be on the highest level outside of any folder) must be connected to the USB port on the control board. Otherwise, an appropriate fault message appears when starting the software update.

5. Close control unit inner door, then relocate the front door of the control unit and lock it with the screw.

6. Remove the lock and tag from the external electrical isolator, then switch on to restore power to the control unit.

7. Set the <Control unit On/Off> switch on the right side of the control unit to the On position.

8. When the standard operating display appears, select the

   button, then enter the password (0335) to login.

9. Select “Administrator > Software Update tab”, then select the desired update function:
   • select “Software Update” to update the control software,
   • select “Driver Board A Update” update the firmware for the driver board,
   • select “Driver Condu. Update” update the firmware for the conductivity board.
   The update starts. A progress bar is shown in the display. If the update has completed the control unit returns to the standard operating display.
   CAUTION!
   Do not interrupt a software or firmware update once it has started. Wait until updating is completed.
   Corrupted control software or firmware can render the control unit unusable.
   Note: If software/firmware update is accidentally interrupted, the control unit will not operate, but the software/firmware update can be resumed by leaving the USB key inserted in the control board and power cycling the control unit. The integrated controller will detect the software/firmware was not properly installed, and restart the update.

10. Repeat steps 1 to 3, then carefully remove the USB memory stick.

11. Close control unit inner door, then relocate the front door of the control unit and lock it with the screw.

12. Repeat Step 6 and 7 to power up the control unit.

Fault elimination

7.1 Fault indication on Condair ME Control control unit
Malfunctions during operation detected by the control software are indicated by a corresponding Warning message (operation still possible) or Fault message (operation no longer possible) in the operating status field in the standard display of the control unit:
Warning
Temporary problems (e.g. water supply interrupted for a short time) or malfunctions which cannot cause damage to the system are indicated with a warning message. If the cause of the malfunction disappears of its own accord within a certain period of time, the alarm message will automatically switch off otherwise an fault message is triggered.
Note: warnings can be indicated via the service relay of the optional remote operating and fault indication board. The warning indication via the service relay must be activated in the communication menu of the control software (see chapter 5.4.4) if this functionality is desired.
Fault
Operational states where further operation is not possible, or where further operation would damage the system are indicated with a fault message. The red fault indicator LED below the touch panel will indicate an active fault on the Condair ME Control. If such a malfunction occurs, the operation of the system is limited only or the Condair ME Control will be stopped automatically.
By pressing on the maintenance and malfunction indication field in the standard operating display the error list shown with all active warning and fault messages. By pressing on the corresponding Warning or Fault entry additional information regarding the malfunction are displayed (see display on the far-right).

7.2 Malfunction list
Important! Most operational malfunctions are not caused by faulty equipment but rather by improper installation or disregarding of planning guidelines. Therefore, a complete fault diagnosis always involves a thorough examination of the entire system. Often, the installation of the evaporative module has not been properly executed, or the fault lies with the humidity/temperature control system.

stopped sending humidity/demand updates.
Signal cable from BMS not connected correctly or defective.| Correctly connect or replace signal cable.
Interfering signal present.| Eliminate source of interfering signal.
Address conflict with other units in the chain.| Correctly set unit addresses.
–––| E10| CTRL Reset| The control unit (Integrated Controller) has been automatically restarted due to a software problem.
The control unit (Integrated Controller) has been automatically restarted due to a software problem| Contact your Conair representative if this problem regularly occurs.
–––| E18| Air Temp Suns| The Conair ME Control stopped operation as the incoming temperature signal of the optional freeze detection sensor has failed.

Note: If – at any time – the temperature signal reading is correct again, the system will continue with normal operation.

Sensor wiring broken or sensor defective| Check wiring, replace sensor if necessary
Sensor not connected| Correctly connect sensor to driver board
–––| E19| Freeze Prot| The Conair ME stopped operating as the temperature of the incoming air fell below the preset limit of the optional freeze detection.
Note: If – at any time – the air temperature of the incoming air rises above the limit value again, the system will continue with normal operation.
Temperature too low for safe operation of the Conair ME Control| No remedy
Temperature limit set wrong| Contact your Condair representative.
W20| E20| Safety Chain| The Condair ME Control stopped operating as an external device opened the safety chain. E.g. ventilation Interlock, safety humidistat, etc..

Note: If – at any time – the safety chain is closed again, the system will continue with normal operation.

Note: depending on the configuration either Warning or Fault is indicated| Ventilation interlock open.| If applicable, check/turn on ventilation system.
Air flow monitor triggered.| Check ventilator/filter of the ventilation system.
Safety humidistat triggered.| Wait. If applicable, check safety humidistat
Code| Message| Information
---|---|---
Warning| Fault| Possible causes| Remedy
W21| –––| High Water| Water overflow detected. Current operation status not affected.
Note: If – at any time – the normal operating water level is reached, the system will continue with normal operation.
Inlet solenoid valve blocked in open position or defective.| Check/replace inlet solenoid valve.
Gravity drain solenoid valve blocked in closed position.| Check/replace gravity drain solenoid valve.
Drain piping/drain trap clogged.| Check/Clean drain piping and drain trap.
Backpressure in drain trap.| Check drain trap venting to duct.
Assisted drain function not activated.| Contact your Conair representative.
W22| E22| Water Inlet| Tank (re)fill timeout. The Conair ME Control stopped operation as the tank could not be (re)filled within a preset time. The Conair ME Control periodically tries to fill the tank.
Note: If – at any time – the required water level is reached, the system will continue with normal operation.
Water supply blocked: shut-off valve closed/clogged, water pressure too low.| Check water supply (filter, pipes, etc.), Check/open shut-off valve, Check water pressure.
Water pressure too low.| Check water supply system.
Water treatment unit (fully demineralized water) is regenerating.| Wait.
Inlet solenoid valve blocked or defective.| Check/replace Inlet solenoid valve.
Gravity drain solenoid valve open, blocked in open position or not electric- cally connected (current less open).| Check, electrically connect or replace gravity drain solenoid valve.
Leakage in the water drain system.| Check/seal water drain system.
W28| E28| ME Service| A warning is triggered if system service interval has exceeded. If the system service is not performed and the system service counter is not reset within 30 days a fault message is triggered.
Note: Conair ME Control continues with normal operation.
System service is due.| Perform system service and reset system service maintenance counter.
W29| E29| UV Service| A warning is triggered if UV service interval (replacement of UV bulb) has exceeded. If the UV bulb is not replaced and the UV service counter is not reset within 30 days a fault message is triggered.
Note: Conair ME Control continues with normal operation.
Lifetime of UV bulb(s) (option) expired.| Replace UV bulb(s) and reset UV service counter.
| E30| No UV lamp| The Conair ME Control indicates fault as no UV lamp has been detected. Depend- ing on the configuration of the “Shut Down” function (factory level) the Conair ME Control stops or continues operation. The fault message must be reset after elimination of malfunction.
UV bulb defective| Replace UV bulb. Reset UV service counter, if all bulbs are replaced.
UV bulb not wired or wiring broken.| Check wiring/Reconnect UV bulb.
–––| E31| UV lamp OC| Current consumption of UV lamp too high. Depending on the configuration of the “Shut Down” function (factory level) the Conair ME Control stops or continues operation. The fault message must be reset after elimination of malfunction.
UV bulb broken.| Replace UV bulb. Reset UV service counter, if all bulbs are replaced.
Short circuit on UV option.| Check wiring.
Code| Message| Information
---|---|---
Warning| Fault| Possible causes| Remedy
–––| E32| Demand Snsr| Demand signal failed, Condair ME Control automatically stopped operation. Note: If – at any time – the reading of the demand signal is correct again, the system will continue with normal operation.
Sensor not connected.| Correctly connect sensor.
Incorrect sensor configuration.| Correctly configure sensor.
Sensor defective.| Replace Sensor.
–––| E44| Water Temp| Water supply temperature is too high, Condair ME Control changed to “Fill Cycle” mode dilution. The fault message must be reset after elimination of malfunction.
Standing Water in inlet system.| Check water supply system.
Insufficient thermal insulation of inlet pipework.| Insulate supply water pipe.
Water temperature limit set too low.| Check/adjust water temperature limit.
Temperature sensor of conductivity sen- sor configured incorrectly.| Contact your Condair representative.
–––| E45| Water Condu| Water supply conductivity is too high, Condair ME Control changed to “Fill Cycle” mode dilution. The fault message must be reset after elimination of malfunction.
Water treatment defective/needs service.| Check/service water treatment system.
Conductivity limit set too low.| Check/adjust Conductivity limit.
Conductivity sensor configured incor- rectly.| Contact your Condair representative.
Conductivity sensor defective.| Replace conductivity sensor.
–––| E46| Water Outlet| Tank drain timeout. The Condair ME Control stopped operation as the tank could not be drained within a preset time.
Note: If – at any time – the drain level is reached again, the system will continue with normal operation.
Drain pump blocked/defective.| Check/replace drain pump.
Drain piping or drain trap clogged.| Check/clean drain piping and drain trap.
Level sensor stucked or short circuited.| Check/replace level sensor.
Backpressure in drain pipe.| Check drain pipe venting.
–––| E47| Level Sensor| Water level sensor signal failed. The Conair ME Control stopped operation. Note: If – at any time – the reading of the level sensor is correct again, the system will continue with normal operation.
Level sensor not connected.| Correctly connect level sensor.
Level sensor defective.| Replace level sensor.
–––| E48| Water Temp   Suns| Water temperature sensor signal failed, Conair ME Control changed to “Fill Cycle” mode dilution. The fault message must be reset after elimination of malfunction.
Water temperature sensor not connected.| Correctly connect water temperature sensor.
Incorrect water temperature sensor con- figuration.| Correctly configure water temperature sensor.
Water temperature sensor defective.| Replace water temperature sensor.
W49| –––| Matrix Wash Over| After installation of new evaporative cassettes a wash over procedure needs to be carried out. The wash over is mandatory for evaporative cassettes with glass fiber as evaporator media.
Conair ME Control is commissioned first time.| Evaporative cassettes matrix must be washed over with the Matrix wash over function in service submenu.
Code| Message| Information
---|---|---
Warning| Fault| Possible causes| Remedy
–––| E50| Out of Commissioning| The water held in the supply pipework needs to be fully drained. Any contact with the Condair ME Control has to be avoided.
Conair ME Control not energized for more than 48 hours.| Disconnect water supply pipe and flush supply pipe. Reconnect water supply pipe and manually flush the entire water system.
–––| E51| Dosing Level| Level in the liquid tank of the optional system for enhancing polyester media water absorption too low. Current operation status not affected.
Liquid used up during normal operation.| Refill liquid.
Incorrect floater connection.| Check/correctly connect floater.
Floater defective.| Replace floater sensor.
–––| E54| Standing WTR| Standing water outside the tank detected. The Conair ME Control stopped operat- ing as a leak of the tank or pipework has been detected.
Water leakage on evaporative module or water piping inside the duct.| Check system and seal any leaky com- ponentes.
–––| E55| Ag+ Service| Pure Flo Ag+ silver ion cartridge replacement interval exceeded, current operation status not affected.
Lifespan of PureFlex Ag+ silver ion car- trudge exceeded.| Replace Pure Flo Ag+ silver ion cartridge.
PureFlex Ag+ silver ion cartridge replace- ment interval counter not reset after replacement of cartridge.| Reset Pure Flo Ag+ silver ion cartridge replacement interval counter.
–––| E57| Activation| Activation code not yet entered. Normal operation not possible.
Activation code not yet entered.| Enter activation code.
–––| E70| Water   Condo Suns| Water conductivity sensor signal failed, Conair ME Control changed to “Fill Cycle” mode dilution. The fault message must be reset after elimination of malfunction.
Water conductivity sensor not connected.| Correctly connect water conductivity sensor.
Incorrect water conductivity sensor con- figuration.| Contact your Condair representative.
Water conductivity sensor defective.| Replace water conductivity sensor.
–––| E74| Keep Alive| Faulty communication, Conair ME Control automatically stopped operation. The fault message must be reset after elimination of malfunction.
Driver board not connected.| Correctly connect driver board.
Wrong driver board connected.| Connect correct driver board.
Driver board defective.| Replace driver board.
–––| E82| Driver Missing| Communication with driver board failed, Condair ME Control automatically stopped operation. The fault message must be reset after elimination of malfunction.
RS485 Bus to driver board interrupted.| Contact your Condair representative.
–––| E83| Slave Address| Slave address changed during operation, Condair ME Control automatically stopped operation. The fault message must be reset after elimination of malfunction.
Wrong driver address.| Check that each driver board connected to one controller has a different address.
–––| E84| Driver faulty| Unspecific driver board fault, Conair ME Control automatically stopped operation. The fault message must be reset after elimination of malfunction.
Driver board defective.| Replace driver board.
–––| E85| Driver ID Wrong| Driver board ID wrong, Conair ME Control automatically stopped operation. The fault message must be reset after elimination of malfunction.
Wrong driver board connected or SAB address wrong.| Contact your Conair representative.
Code| Message| Information
---|---|---
Warning| Fault| Possible causes| Remedy
–––| E86| Driver Incompatible| Version of driver board doesn’t match, Conair ME Control automatically stopped operation. The fault message must be reset after elimination of malfunction.
Wrong version of driver board.| Contact your Conair representative.
–––| E87| Local 24V Supply| Local 24V supply out of valid range, Conair ME Control automatically stopped operation. The fault message must be reset after elimination of malfunction.
Fuses on driver board defective.| Check fuses on driver board and replace.
Short circuit in control panel.| Check control panel.
Switched power supply unit defective.| Check/replace switched power supply unit.
–––| E88| Local 5V Supply| Local 5V supply out of valid range, Conair ME Control automatically stopped operation. The fault message must be reset after elimination of malfunction.
Fuses on driver board defective.| Check fuses on driver board and replace.
Short circuit in control panel.| Check control panel.
Switched power supply unit defective.| Check/replace switched power supply unit.
–––| E89| Local Ref Supply| Local reference supply out of valid range, Conair ME Control automatically stopped operation. The fault message must be reset after elimination of malfunction.
Driver Board defective.| Replace driver board.
–––| E96| Peri. 5V Supply| Peripheral 5V supply out of valid range, Conair ME Control automatically stopped operation. The fault message must be reset after elimination of malfunction.
Fuses on driver board defective.| Check fuses on driver board and replace.
Short circuit in control panel.| Check control panel.
Switched power supply unit defective.| Check/replace switched power supply unit.
–––| E100| IO Inlet| The smart output driver detected short circuit or open load on the output of the inlet valve.
Inlet valve defective.| Replace inlet valve.
Distribution board defective.| Replace distribution board.
Inlet valve not connected.| Correctly connect inlet valve
| E103 to E109| IO Stage x (e.g. IO Stage 1)| The smart output driver detected short circuit or open load on the output of the corresponding stage pump.
Corresponding stage pump defective.| Replace corresponding stage pump.
Distribution board defective.| Replace distribution board.
Corresponding stage pump not connect- ed.| Correctly connect corresponding stage pump.
| E110| IO Drain| The smart output driver detected short circuit or open load on the output of the drain valve.
Drain valve defective.| Replace corresponding drain valve.
Distribution board defective.| Replace distribution board.
Drain valve not connected.| Correctly connect drain valve.
| E111| IO Drain Pump| The smart output driver detected short circuit or open load on the output of the drain pump.
Drain pump defective.| Replace drain pump.
Distribution board defective.| Replace distribution board.
Drain pump not connected.| Correctly connect drain pump.
Code| Message| Information
---|---|---
Warning| Fault| Possible causes| Remedy
__| E129 (Pump 1) and E132 (Pump 2) to E137 (Pump 7)| Pump Error| The controller was not able to activate one or more stage pumps. The Condair ME Control will continue to attempt normal operation. The fault message must be reset after elimination of malfunction.
Stage fault detection option not correctly installed.| Contact your Condair representative.
Electrical pump connection broken.| Electrically connect or replace respec- tive pump.
Pump impeller worn.| Replace pump impeller.
Pump defective.| Replace defective pump.

7.3 Saving fault and service histories to a USB memory stick
The fault and service histories of the Conair ME Control can be saved to a USB memory stick for logging and further analysis. For this purpose proceed as follows:

1. Set the <Control unit On/Off> switch on the right side of the control unit to the Off position, then switch off the voltage supply to the control unit via the external electrical isolator and secure switch in the Off position to prevent it from inadvertent power up.

2. Unlock the front door of the control unit and remove it.

3. Open control unit inner door.

4. Carefully insert a FAT32 formatted USB memory stick into the USB port on the control board. Make sure that the maximum length of the memory stick does not exceed 75 mm (3″).

5. Close control unit inner door, then relocate the front door of the control unit and lock it with the screw.

6. Remove the lock and tag from the external electrical isolator, then switch on to restore power to the control unit.

7. Set the <Control unit On/Off> switch on the right side of the control unit to the On position.

8. When the standard operating display appears, select the

   button, then enter the password (0335) to login.

9. Select “Service > Fault/Service History tab > Export History”. The last 40 humidifier fault and service history events are then downloaded to the memory stick as separate .csv files labelled “WARNING_FAULT.csv” and “SERVICE_HISTORY.csv”.
   Note: the CSV tables can be processed with a spread-sheet program on a PC

10. Repeat steps 1 to 3, then carefully remove the USB memory stick.

11. Close control panel assembly, then close the door panel of the control compartment and lock it with the screw.

12. Repeat Step 6 and 7 to power up the control unit.

7.4 Malfunctions without indication

Residual water in the section of the duct downstream of the evaporative module.| Face velocity is too high.| Install droplet separator or reduce air velocity in the duct.
Water tank, water piping or hydraulic module is leaking.| Check/seal water tank, water piping and hydraulic module.
Water flow to media too high.| Check duty in software is correct, then adjust pump calibration as required.
Evaporative cassettes have become blocked with minerals.| Check set up, replace evaporative cassettes, perform system service.
Uneven or non laminar air flow.| Check design conditions of AHU. Install perforated plate on the air supply side.
Air on temperature is too low.| Check design conditions of AHU. and increase temperature.
Malfunction| Cause| Remedy
---|---|---
Humidity/cooling demand present however the Conair ME Control does not humidify.| Shut-off valve in the water supply line closed.| Open shut-off valve.
Site control are not correct.| Prove controls and control module.
Maximum humidification/cooling capacity is not reached.| Insufficient water supply capacity.| Check water supply, increase water pressure.
Evaporative cassettes have become blocked with minerals.| Check set up, replace evaporative cassettes, perform system service.

7.5 Notes on fault elimination

• For the elimination of faults set the Conair ME out of operation as described in chapter 4.6, disconnect control unit from the mains and close shut-off valve in the water supply line.
  DANGER!
  Make sure the control unit is separated from the mains (check with voltage detector) and the shutoff valve in the water supply line is closed.

• The elimination of faults must be carried out by qualified and well trained professionals only.
  Malfunctions relating to the electrical installation (e.g. replacement of the backup battery, replacement of fuses) must be repaired by authorized personnel (e.g. licensed electrician). or by your Conair representative’s service technician only.
  CAUTION!
  Electronic components are very sensitive to electrostatic discharge. When carrying out repairs to the control unit, appropriate measures (ESD- protection) must be taken to prevent damage to electronic components.

• Repair work and the replacement of faulty components must be carried out by your Conair representative’s service technician only!

7.6 Resetting the fault status on Conair ME Control
To reset the error indication:

1. Disconnect the control unit of the Conair ME Control from the mains.
2. Wait approx. 5 seconds, then reconnect the control unit to the mains.
   Note: If the fault has not been eliminated, the fault indication reappears after a short while.

7.7 Replacing the fuses and backup battery in the control unit
The fuses of the control unit must be replaced by authorized personnel only (e.g. electrician).
Replace fuses of the control unit only with fuses matching the specifications below with the appropriate nominal current capacity. Never use refurbished fuses. Do not bridge the fuse holder.
To replace the fuses or the backup battery proceed as follows:

1. Disconnect control unit from the mains by switching off the electrical isolator and secure electrical isolator in “Off” position against inadvertent switching on.

2. Undo the screw of the front cover of the control unit, then remove the front cover.

3. Open control unit inner door.

4. Replace desired fuse or the backup battery.
   DANGER!
   Fuse contact protection must be relocated after the fuse has been replaced.

5. Close control unit inner door.

6. Relocate front cover on control unit and lock it with the retaining screw.

7. Reconnect control to the mains by switching on the electrical isolator.

Taking out of service/Disposal

8.1 Taking out of service
If the Condair ME Control must be replaced or if the humidification system is not needed any more, proceed as follows:

1. Take the Condair ME Control out of operation as described in chapter 4.6.
2. Have the system components unmounted by a qualified service technician.

8.2 Disposal/Recycling
Components not used any more must not be disposed of in the domestic waste. Please dispose of the individual components in accordance with local regulations at the authorised collecting point.
If you have any questions, please contact the responsible authority or your local Condair representative.
Thank you for your contribution to environmental protection.

Product specifications

9.1 Technical data

| Conair ME Control
---|---
Supply voltage control unit| 100…240 VAC/50…60 Hz
Supply voltage circulation pumps| 24 Vdc (supplied by control unit)
Power consumption 1)| < 536 W (7 stages, no options fitted)
Control signals| 0…5 VDC
1…5 VDC
0..10 VDC
2…10 VDC
0…16 VDC
3.2…16 VDC
0..20 mA
4..20 mA
On/Off (via volt-free contact)
Control accuracy| Control accuracy depends on air conditions, control distance, water quality and on the number of On/Off cycles
Max. admissible matric face velocity| 4.5 m/s (886 fpm) with droplet separator
Water supply| Compression fitting ø15mm or ø16 mm (0.625″) as applicable
Water drain (outside diameter)| Tank: ø50 mm or ø54mm (ø2.125″) as applicable Hydraulic module: ø28 mm (1.125″) or

ø32 mm (1.25″) as applicable

Admissible water supply pressure| 2…5 bar (29. 72.5 psi)
Admissible water temperature| 5…20 °C (41…68 °F)
Water quality| Tap water, softened or fully demineralized water with a max. of 1000 cfu/ml
Admissible operating air temperature| 10…60 °C (50…140 °F)
Admissible ambient temperature (Control unit)| 1…40 °C (33.8…104 °F)
Admissible ambient humidity (Control unit)| max. 75 %rh
Degree of protection of Control unit| IP21
Degree of protection of Hydraulic module| IP42
Conformity| CE marking
Fire classification of evaporative media| glass fibre media: A2-S2,-D0 (UL Class 1) polyester media: DIN EN 53438 Class F1

1. Power consumption depending on the number of vertical evaporative cassettes banks and the options fitted

Appendix

10.1 Wiring diagram Condair ME Control

Wire identification of the cable “K2” and “K3”

Note: wires must pass through the sensor in the direction shown
F1| Fuse mains supply (6.3 A slow acting)
F2| Fuse 10/24 VDC supply (630 mA slow acting)
---|---
F3| Internal fuse mains supply (10 A slow acting)
F4| External fuse mains supply (10 A slow acting)
FAN| Internal cooling fan
H1| Remote operating and fault indication board (option)
J1| Cable bridge if no external On/Off switch is connected
J2| Cable bridge demand signal (for commissioning only)
J3| Cable bridge if no safety chain is connected
J4| Jumper for activating the terminating resistor for Modbus network (Jumper must be fitted, if Conair ME is the last unit in the Modbus network)
J7| Jumper fitted: Modbus communication via RS 485 interface (J6)
JP4| Jumper fitted= 24 V on X16 (JP5 removed)
JP5| Jumper fitted= 10 V on X16 (JP4 removed)
JP/TR| Jumper fitted on the last driver board
K1| External safety chain
K2| Cable harness from hydraulic module A
K3| Cable harness from hydraulic module B
LS1| Leakage monitoring board (option)
LS2| Sensor leakage monitoring (option)
NF| Mains filter
Q| Electrical isolator
RLY| UV interlock relay
S3| On /Off switch control unit
SD| Memory card
SF| Snap ferrite (wrap cable 3 times through ferrite)
SUPPLYT| Terminal mains supply voltage
T1…T5| 24V power supply
UV| UV lamp (option)
U.V.| Terminal UV lamp
X4| Terminal cable harness hydraulic module A
X7| Terminal cable harness hydraulic module B
X5| Terminal current sensor (pump fault detection option)

Warranty

Condair Inc. and/or Condair Ltd. (hereinafter collectively referred to as THE COMPANY), warrant for a period of two years after installation or 30 months from manufacturer’s ship date, whichever date is earlier, that THE COMPANY’s manufactured and assembled products, not otherwise expressly warranted, are free from defects in material and workmanship. No warranty is made against corrosion, deterioration, or suitability of substituted materials used as a result of compliance with government regulations.
THE COMPANY’s obligations and liabilities under this warranty are limited to furnishing replacement parts to the customer, F.O.B. THE COMPANY’s factory, providing the defective part(s) is returned freight prepaid by the customer. Parts used for repairs are warranted for the balance of the term of the warranty on the original humidifier or 90 days, whichever is longer.
The warranties set forth herein are in lieu of all other warranties expressed or implied by law. No liability whatsoever shall be attached to THE COMPANY until said products have been paid for in full and then said liability shall be limited to the original purchase price for the product. Any further warranty must be in writing, signed by an officer of THE COMPANY.
THE COMPANY’s limited warranty on accessories, not of the companies manufacture, such as controls, humidistats, pumps, etc. is limited to the warranty of the original equipment manufacturer from date of original shipment of humidifier.
THE COMPANY makes no warranty and assumes no liability unless the equipment is installed in strict accordance with a copy of the catalog and installation manual in effect at the date of purchase and by a contractor approved by THE COMPANY to install such equipment.
THE COMPANY makes no warranty and assumes no liability whatsoever for consequential damage or damage resulting directly from misapplication, incorrect sizing or lack of proper maintenance of the equipment.
THE COMPANY makes no warranty and assumes no liability whatsoever for damage resulting from freezing of the humidifier, supply lines, drain lines, or steam distribution systems.
THE COMPANY retains the right to change the design, specification and performance criteria of its products without notice or obligation.

U.S.A.
835 Commerce Park Drive
Ogdensburg, New York 13669
CANADA
2740 Fenton Road
Ottawa, Ontario K1T 3T7
TEL: 1.866.667.8321
FAX: 613.822.7964
EMAIL: [email protected]
WEBSITE: www.condair.com

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>