Enduro Engineering 12-5002 Billet Radiator Guards Instruction Manual

YAMAHA RADIATOR GUARD
INSTALLATION INSTRUCTIONS 

12-5002 Billet Radiator Guards

1. Using an 8mm T-Handle or Socket, remove the upper two bolts on radiator shroud. Using a 10mm T-Handle or Socket remove the bottom shroud bolt.
2. Using a 10mm T-Handle or socket remove the upper radiator Louver bolt. (FIG 1)
3. By pressing inward and forward at the same time, remove the radiator louver.
4. Using an 8mm T-Handle or socket, remove the Radiator mounting bolts. (FIG 2) Keep the bolts handy and set the washers aside.
5. Take one of the inner guard mounts (12-5002-02) and line it up with the radiator mounting holes with the machined part number facing the frame and the front guard mounting holes facing forward. Using the OEM Radiator mounting bolts removed in step 4, thread them through the inner guard mount, through radiator mounting tabs and into the frame. Tighten using an 8mm THandle or socket. (FIG 3)
6. Take two of the provide clip nuts and clip them over the top and bottom tabs on the outer edge of the radiator.
7. Line up one of the outer guard mounts (12-5002-03) with the outer tabs on the radiator. Make sure the front guard mounting holes are facing forward.
8. Take two of the provided Flat head Allen bolts and thread them through the two middle tabs on the radiator from the inside towards out. (FIG 4) Leave them loose for now.
9. Turn Page over →→
10. Take 1 of the provided M6x12 hex head bolts and thread it through the upper hole of the outer guard mount and into the top clip nut. Tighten using an 8mm T-handle or socket. (FIG 5)
11. Tighten both flat head Allen bolts started in step 8 using a 4mm Allen wrench. (FIG 6)
12. Line up the front guard plate on the outer and inner guard mounts holes. Using 7 of the provided 5×12 socket head bolts thread them by hand through the front plate and into the mounting holes. There are 3 outer and 4 inner. Start all 7 before tightening. (FIG 7)
13. Using a 4mm Allen wrench, tighten all 7 socket head bolts. (FIG 8)
14. Reinstall the radiator shroud. Use the OEM bolts for the top two mounting holes into the tank. Use 1 of the provided M6x20 hex head bolts with a provided washer for the bottom mounting hole. Tighten all three using an 8mm T-Handle or Socket.
15. Repeat steps 1-14 on the opposite side.
16. Have Fun and enjoy your next ride!

WARNING AND DISCLAIMER
All parts manufactured, designed or sold by Enduro Engineering, Inc. (EEl) are to be installed by a licensed motorcycle dealer or a licensed motorcycle technician, Motorcycles can be dangerous. Serious injury, death and property damage can result from the use of motorcycles. This risk is increased by improper installation or misuse of after marker parts. EEI’s customers must exercise good judgement in the use, control, alteration, part selection and Installation, and maintenance of their motorcycles. In the event of a possible defect in material or design, or any other defect in a part manufactured, designed or sold by EEI, the responsibility of EEI is limited either a refund of the purchase price or the replacement of the part if EE] determines the part to be defective, and subject to EEI’s inspection of the part within thirty (30) days from the date of purchase. (Note: any attempted repairs or modifications made to EE! Products will void this limited warranty.) EEI, under no circumstances will be responsible for incidental and/or consequential damages, property damage, personal  injury damage, or damage, injury, cost or expense of any kind or nature whatsoever. By purchasing as product or a product sold by EE!I, you (1) acknowledge the above disclaimer and agree to its terms; (2) agree that any claim brought against EEI arising from and/or pertaining to or otherwise related to a part manufactured, designed or sold by EE] must be brought in the Michigan State Courts located in the County of Ingham or in the Federal District Court for the Western District of Michigan and the Michigan law shall apply on all issues; and (3) any claim against EEl must be brought within one (1) year of purchase of the product. EE! makes no other warranty, express or implied, including without Limitation any warranties of merchantability and fitness for a particular purpose.

Yamaha Radiator Guard Installation Instructions
Part Number: 12-5002

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| Enduro Engineering 12-5002 Billet Radiator Guards [pdf] Instruction Manual
12-5002 Billet Radiator Guards, 12-5002, Billet Radiator Guards, Radiator Guards, Guards
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