Enduro Engineering Suzuki DR-Z400 Billet Radiator Guards Instruction Manual

RADIATOR GUARD INSTALLATION INSTRUCTIONS

1. Using an 8mm T-Handle or Socket, remove the 3 radiator shroud bolts and remove the shroud. (FIG 1)

2. By pressing inward on the radiator louver tabs, remove the louver from the radiator. (FIG2)

3. Using a 10mm T-Handle or Socket, remove the 2 radiator mounting bolts. (FIG 3) Set these aside as you will not reuse them.

4. Take one of the outer mounts labeled (12-3000-03) and line up with the outside of the radiator, the raised edge of the outer mount will face outward. Using two of the provided 6×12 button head bolts, thread it through the louver mounting holes and into
   the outer mount. (FIG 4) Tighten both bolts using a 4mm Allen Wrench. (FIG 5)

5. Take one of the inner mounts labeled (12-3000-02), with the round cutouts over the rubber grommets of the radiator mounts thread two of the provided 6×30 flange bolts through the inner mount, through the radiator mounts, and into the motorcycles
   frame. (FIG 6) Tighten using an 8mm T-Handle or Socket. (FIG 7)

6. Line up the front radiator guard grill to the 6 mounting holes, 3 on the inner mount and 3 on the outer mount. The Enduro Engineering Logo should read rightside up. Take 6 of the provided 5×12 Socket Head bolts and thread through the grill into the
   inner and outer mount holes. (FIG 8) Tighten using a 4mm Allen Wrench. (FIG 9)

7. Re-install the radiator shroud using the same 2 bolts removed from the gas tank in step 1. Use 1 of the provided 6×20 flange bolts for the lower bolt into the radiator guard outer mount. Tighten all three using an 8mm T-Handle or Socket.

8. Have fun and enjoy your next ride.

WARNING AND DISCLAIMER

All parts manufactured, designed or sold by Enduro Engineering, Inc. (EEI) are to be installed by a licensed motorcycle dealer or a licensed motorcycle technician, Motorcycles can be dangerous. Serious injury, death and property damage can result from the use of motorcycles. This risk is increased by Improper installation or misuse of after marker parts. EErs customers must exercise good judgement in the use, control, alteration, part selection and installation, and maintenance of their motorcycles. In the event of a possible defect in material or design, or any other defect in o port manufactured, designed or sold by EEI, the responsibility of EEI is limited either a refund of the purchase price or the replacement of the part if EEI determines the part to be defective, and subject to EEI’s Inspection of the part within thirty 130) days from the date of purchase. (Note: any attempted repairs or modifications mode to EEI Products will void this limited warranty.) EEI, under no circumstances will be responsible for incidental and/or consequential damages, property damage, personal injury damage, or damage, Injury, cost or expense of any kind or nature whatsoever. By purchasing as product or a product sold by EEI, you (1) acknowledge the above disclaimer and agree to its terms; (2) agree that any claim brought against EEI arising from and/or pertaining to or otherwise related to a part manufactured, designed or sold by EEI must be brought In the Michigan State Courts located in the County of Ingham or in the Federal District Court for the Western District of Michigan and the Michigan law shall apply on all issues; and (3) any claim against EEI must be brought within one (1) year of purchase of the product. EEI makes no other warranty, express or implied, including without limitation any warranties of merchantability and fitness for a particular purpose.

Radiator Guard Installation Instructions PART NUMBER: 12-3000 Quality Off-Road Motorcycle Products
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