BORMANN BBP3100 20V Battery Impact Drill Instruction Manual

**BORMANN BBP3100 20V Battery Impact Drill Instruction Manual

**

General Safety Rules

WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow all instructions listed below, may result in electric shock, fire and /or serious personal injury.

Work area

1. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

1. Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords may create a fire. (The following applies only to tools with a separate battery pack)
2. A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.

Personal Safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Dress properly. Do not wear loose clothing or jewellery. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts.
3. Avoid accidental starting. Be sure switch is in the locked or off position before inserting batter pack. Carrying tools with yourfinger on the switch invites accidents.
4. Do not overextend your arms while operating the tool. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations
5. Use safety equipment. Always wear eye protection, Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Power tool use and care

1. Use clamps or other practical ways to secure and support the work piece to a stable platform. Holding the work piece by hand or against your body is unstable and may lead to loss of control.
2. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
3. Do not use tool if switch does not turn it on of off. A tool that cannot be controlled with the switch is dangerous and must be repaired.
4. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users
5. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edge are less likely to bind and are easier to control.
6. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
7. Use only accessories that are supplied with your model. Other accessories that may not be suitable for this tool and may create a risk of injury when used.

Specific safety rules

1. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.
2. Keep hands clear of moving parts.
3. Do not touch moving parts, Allow the power tool accessories (bit and blades etc)to cool before touching them. They can become extremely hot during use and can burn your skin.
4. Always wear protective safety glasses when operating power tools. Wear a face mask when environment is dusty.

Main Description

1. 13mm Keyless Chuck
2. Variable speed trigger switch
3. Hand Grip
4. Led Worklight
5. 20V Li-ion Battery Pack **
6. Belt Clip
7. Forward / Reverse selector
8. 2 Speed Selector Switch
9. Torque Selection Collar
10. Auxilliary hand grip
11. Left-handed auxilliary hand grip mounting
12. Battery release button**

Basic Operation

• Dust and swarf
  A correctly fitted dust mask, suitable for activity and in accordance to the relevant standard must be worn.

• Swarf produced by metal drilling is sharp. Take precautions when clearing swarf. The burr left on the hole is also sharp and should be removed with a suitable tool.

• Always wear safety goggles.

• Drill bit is hot after use.

Installing And Removing Bits (Fig.4)
Note: This is equipped with an electric brake.
The drill is fitted with a keyless chuck, this means that a chuck key is not required to secure the drill or screwdriver bit.

1. Place the bit shaft into the chuck as far as possible.
2. Tighten the chuck firmly.

Note: Short screwdriver bits need only to be inserted to the depth off the hexagon shaft before tightening the chuck by hand.

Selecting the direction of rotation (Fig. 5)
The forward/reverse direction of rotation selector 7 determines the direction of rotation of the bit (clockwise or counterclockwise). To select the direction of rotation:Stop the tool and push the selector 7 to the left or right. When the selector is pushed to the left, the bit will rotate clockwise. When the selector is pushed to the right, the bit will rotate counterclockwise. Before operation, check that the direction of rotation selector is set in the required position. Do not change the direction of rotation until the bit comes to a complete stop. When the tool is not in use, move the selector to the neutral (middle position) in order to lock the trigger.
Note: Failure to use the neutral position may activate the trigger inadvertently. This inadvertent operation may damage the power tool.

Variable Speed Trigger (Fig. 6)

When the trigger 2 is depressed the bit will rotate (provided the direction of rotation selector 7 is set in the forward or reverse position). The trigger is electronic which enables the user to vary the speed continuously. The speed varies according to how far the trigger is depressed. The further it is depressed, the faster the drive spindle will rotate. The lighter it is depressed, the slower it will rotate.

Torque Selection Control (Fig. 7)

By turning the collar (9) it is possible to adjust the amount torque. The 21 available settings provide a means for setting the torque to the required level. For example, this means that repetitive driving screws of the same size will be driven into the material to the same torque, thus giving the same fixing strength, or in the case of countersunk screws, these will all be driven to the same depth in the material. The torque control prevents the heads of small diameter screws from being twisted off when correctly set. To turn on the drilling function select the drill icon and the hammer icon to turn on the impact function.

Two speed gear box (Fig. 8)

Select a low gear 1 (slower rotational speed and higher torque) for screwdriving.
Use a high gear 2 (faster rotational speed and lower torque) for drilling holes.

Belt Clip (Fig. 9)

The spring steel belt clip 6 is convenient for hanging the drill temporarily. The clip can be installed on either side of the tool. To install the clip: Locate the clip 6 in position and fasten with screw 6.1 supplied, take care to not over-tighten and strip the thread.

LED Worklight (Fig.10)

To aid use in confined, and inadequately lit spaces; the LED work-light 4 automatically illuminates when the trigger is pressed.

Screwdriving
To prevent slip or damage to the screw head, match the screwdriver bit to the screw head size.

To remove screws:
Move the direction switch to the reverse position and pressure to tie screw head and press the trigger slowly. Screwdriver bits are consumable items.

Warning!
Before drilling check that there are no hidden hazards such as electrical cables, water or gas pipes running below the surface by use of a metal voltage detector. Do not expose either the drill or charger to rain or water. Do not overcharge the battery pack (more than six hours) as this could damage the battery cells.

Drilling Wood And Plastic (Fig.11)

To prevent splitting around the drill holes on the reverse side, clamp a piece of scrap timber (A) under the material to be drilled.

Drilling Metal (Fig.12)

Metals such as mild steel, aluminium and brass may be drilled. Mark the point to be drilled with a centre punch (B) to help the drill bit tip to locate. A drop of oil (C) on the drilled area will aid cutting and help prolong the life of the bit.
Note: Although metal drilling is technically within the capabilities of this drill, its rotational speed is not always fast enough to achieve perfect results every time. For this reason, extra caution should always be taken when drilling metal, as snagging of the drill may occur.

**Battery Pack Charging (Fig.15-17)

Warning:** Use only the genuine charger, for charging the batteries, supplied by the manufacturer. Only Bormann designated battery packs and chargers can be used in conjunction with this product. Use of any other third party battery packs/chargers with this product is considered misuse and will invalidate the produces warranty.
Once connected to the mains supply recharging of the battery pack can be left generally unsupervised requiring minimal attention. Complex circuit construction monitors the battery pack condition adjusting the recharge current to suit. When the recharge cycle is complete and to maintain the full capacity a low output current will continue as required.

Warning!

• Check the condition of the charger and battery prior to each charge. If there is any sign of damage then do not commence charging, seek advice from an authorised supplier.

To charge the battery pack (5) , it must first be removed from the tool.
To release the battery pack:
Press the battery pack release button (12) and gently slide the battery pack off (Fig.15).
Plug the battery charger unit into a 230V/AC 13amp socket.
The green LED (13.1) will stay it to show the charger has power.
Slide the battery pack into place ensuring the battery terminals and the charger terminals make a good connection Fig.16a.
After a few seconds delay the red LED (13.2) will light to show the battery pack is being charged.

Warning!

• Ensure battery pack is connected correctly. (15b). Sliding the battery pack on incorrectly may cause damage to the battery/ charger. When the battery pack is fully charged, the green LED (13.1) will light on.

Warning!

• If the indicator lights fail to illuminate during the charging cycle, the charger from the power supply socket outlet and replace the battery pack.

Completing the charging cycle:
Disconnect battery charger from the power supply.

Caution: Do not pull the plug out of the power supply by pulling on the cord.

• Make sure to grasp the plug when removing from power supply to avoid damaging the cord. Remove the battery pack from the battery charger.
• Supporting the battery charger with hand, pull out the battery pack from the battery charger.
  Caution: When the battery charger has been continuously used, the battery charger will be hot. Once the charging has been completed, give 15 minutes rest until the next charge. If the battery pack is charged when it is warm due to battery use or exposure to sunlight, the battery pack wil not be recharged. In such a case, let the battery pack cool before charge. If the red indicator flickers rapidly at 0.2 – second intervals, check for and take out any foreign objects in the charger’s battery slot. If there are no foreign objects, it is probable that the battery pack or charger is malfunctioning. Now battery/charger to normalise and try again. If a fault remains after trying this then contact an authorised supplier.

Battery charging status
To display the amount of charge left in the battery pack, press the charge level indicator button.

Battery Pack Efficiency And Charging Advice
Recharge the battery packs before they become completely exhausted. When you feel that the power of the tool becomes weaker, stop using the tool and recharge the battery packs. If you continue to use the tool and exhaust the electric current, the battery pack may become damaged. Avoid recharging at high temperatures. A rechargeable battery pack will be hot immediately after use. If such a battery pack is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery pack and recharge it after it has cooled for a while. The battery pack should only be used and/or charged when battery pack temperature is between 5°C and 30°C. The battery pack needs to be warmed-up or cooled down in order to prevent damage to the batteries internal components.
Note: Failure to warm up or cool down a battery pack could result in serious damage to tie battery, charger and user.

Disposal

At the end of the machine’s working life or when it can no longer be repaired, ensure that it is disposed of according to national regulations.

• Contact your local authority for details of collection schemes in your area.

In all circumstances:

• DO not dispose Of power tools with domestic waste.
• DO not incinerate.
• Do not dispose of WEEE as unsorted municipal waste.

Warning!

• Do not put battery pack in fire or mutilate; cells may burst or release toxic materials.
• Do not short circuit cells, may cause burns.
• The battery pack must be removed from the appliance before it is scrapped.
• The battery pack is to be disposed of safely.
• Do not mutilate batteries; corrosive electrolyte will be released.
• Do not dispose of batteries or cells in a charged condition.

Expired batteries must be recycled/disposed of in accordance with the appropriate regulation or legislation. They should be returned to your local warranty agent/stockist.

Technical Data

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