CALEFFI 577500 XF Magnetic Filter Instruction Manual

CALEFFI 577500 XF Magnetic Filter Instruction Manual

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CALEFFI XF SEMI-AUTOMATIC
SELF-CLEANING MAGNETIC FILTER

Warnings
The following instructions must be read and understood before installing and maintaining the product. The symbol  means:

CAUTION! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN A SAFETY HAZARD!

Safety

The safety instructions provided in the specific document supplied must be observed.

The  symbol on the body indicates that magnets are present, generating a strong magnetic field which could damage any electronic appliances in the vicinity.

LEAVE THIS MANUAL AS A REFERENCE GUIDE FOR THE USER

DISPOSE OF THE PRODUCT IN COMPLIANCE WITH CURRENT LEGISLATION

Function
The CALEFFI XF magnetic filter separates impurities in the system to a size of 160 μm. It minimises the problem of mesh clogging thanks to its large filtering surface.

Technical specifications

Materials

• Body: PA66G30
• Top plug: brass EN 12420 CW617N
• Purge screw: brass EN 12164 CW617N
• Locking nut for tee fitting:   code 577500, 577600, 577700, 577200 and 577300: PPSG40 – code 577800 and 577900: brass EN 12420 CW617N
• Tee fitting: brass EN 1982 CB 753S
• Internal element: PA66
• Hydraulic seals: EPDM
• Internal brushes: PA66

Performance

• Medium: water, glycol solutions
• Maximum percentage of glycol: 30 %
• Maximum working pressure: 3 bar
• Working temperature range: 0–90 °C
• Strainer mesh size: 160 μm
• Device internal volume:
  • code 577500, 577600, 577700, 577200 and 577300: 0,53 litres
  • code 577800 and 577900: 0,6 litres Magnetic induction: 3 x 0,475 T
• Connections: 3/4” – 1” – 1 1/4” – 1 1/2” – 2” F (ISO 228-1) Ø22 – Ø28 for copper pipe

Hydraulic characteristics (fig. A)

Assembly (fig. B – C)

Installation

fig. D – E – F – G – H – I – L – M)

Turn the tee fitting to adapt the connections for horizontal or vertical pipes (coupling with position references for 3/4” – 1” – 1 1/4” – Ø 22- Ø 28) and only install with the body in a vertical position (fig. D), in accordance with the flow direction indicated by the arrow. Leave a space of at least 110 mm free at the bottom of the strainer, to allow removal of the central magnet (fig. M).

N.B. (fig. E-F-G – H – I): for versions 577200 and 577300, install thefittings supplied in the package on the pipes (fig. E), fully slot the pipes into the tee fitting connections (fig. F), then tighten the nuts. In a retrofit situation, cut the pipes as indicated (fig. G). Fully slot the pipe into the side with the arrow and then into the other side (fig. H). Tighten the nuts (fig. I).

Release the air which has accumulated (fig. L) at the top of the device using a screwdriver or 5 mm radiator bleed key to unscrew the top cap. Fully tighten at the end of the procedure, making sure it is properly sealed.

By-pass adjustment(fig. N-O)
For codes 577800 (1 1/2”) and 577900 (2”) only, the flow rate through the device can be restricted from 100 % (fig. N) to 50 % (fig. O), using an Allen key (size 10) to turn the switch on the body.

Installation diagrams (fig. P)

Maintenance and sludge drain (fig. M-Q-R-S)
Switch off the circulator. Remove the central magnet (fig. M). Open the drain valve to drain the impurities (fig. Q), keeping the system filling system running. Turn the top knob clockwise to clean the filter mesh using the special internal brushes (fig. R). At the end of the cleaning procedure, shut off the drain valve and align the indicator on the top knob with the reference mark on the body of the device (fig. S).

The filter mesh cleaning mechanism with special brushes means that the filter does not have to be disassembled in order to carry out maintenance work.

Use of chemical additives (fig. T)

The device can be used as an access point for introducing chemical additives into the circuit, to protect the system. When using liquid additives, you will need to provide two shut-off valves upstream and downstream of the device

Assembly Instruction

GRAPH

References

• Caleffi Hydronic Solutions | Caleffi S.p.a.

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