Aseptico ALU-40LED-CF Portable Dental Lamp Instruction Manual

Aseptico ALU-40LED-CF Portable Dental Lamp

Product Information

The ALU-40LED-CF is a portable dental lamp designed for use in dental clinics. It conforms to UL STD 60601-1 and is certified to CSA STD C22.2 NO. 601.1. This product is engineered to provide many years of reliable service and is equipped with an LED assembly, boom arm, and power supply subassemblies.
The package contents include the portable dental lamp and separate accessories that can be purchased separately. The accessories include a Fresnel Lens, Color Filter, Lens Cover, Torx Key, and three Torx Screws for mounting the Fresnel Lens.
Aseptico accepts no liability for direct or consequential injury or damage resulting from improper use, arising in particular through the non-observance of the operating instructions, or improper preparation and maintenance of this product.

Product Usage Instructions

Before using the ALU-40LED-CF, it is essential to read the instructions provided in the operation and maintenance manual. The following safety precautions are to be observed:

• Use the product for intended purposes only.
• Use of other Lamp filters or accessories from third-party manufacturers is the sole responsibility of the user.
• All repairs to the LED Assembly, Boom Arm, and Power Supply are to be performed by authorized Aseptico service personnel only.
• Do not install where there is a risk of an explosion. The ALU-40LED-CF is not intended for operation in the presence of flammable anesthetics or gases.
• Connect AC power supply mains cable to a properly grounded outlet only.
• The ALU-40LED-CF Lamp is sensitive to shock and may be damaged if dropped or impacted against a hard surface.
• Do not disassemble or alter the Lamp’s LED, Boom Arm, or Power Supply subassemblies.

Follow the below steps for using the ALU-40LED-CF Portable Dental Lamp:

1. Ensure that the AC power supply mains cable is connected to a properly grounded outlet.
2. Mount the Fresnel Lens on the boom arm using the three Torx Screws provided.
3. Attach the Color Filter and Lens Cover as required.
4. Switch on the power supply and adjust the lamp’s position and intensity as required.

Regular maintenance is essential for the proper functioning of the ALU-40LED- CF Portable Dental Lamp. Refer to the maintenance section of the operation and maintenance manual for detailed instructions on cleaning and replacing parts as required.
INFORMATION CONCERNING THE ACCURACY AND PRECISION OF THIS PRODUCT MAY BE OBTAINED UPON REQUEST BY CONTACTING ASEPTICO AT THE ADDRESS SHOWN ON THIS PAGE

To prevent injury to people and damage to property, please heed relevant warnings and remarks. They are marked as follows:

• WARNING: Serious injury or death may result if ignored.
• CAUTION: Damage to property or the environment may result if ignored.
• NOTE: Important additional information and hints

Your new Aseptico ALU-40LED-CF Lamp is one of the finest operating lights available to the dental and medical professions. The ALU-40LED-CF uses an LED light source which provides brilliant white light, reduced power consumption, and longer operating life. The universal voltage input Lamp operates from 100VAC to 240VAC, 50 and 60Hz, and it provides an auxillary DC input that allows 12V and 24V battery operation in the field. The ALU-40LED-CF features a compact lamp head with adjustable intensity and spotlight aperature controls, flexible gooseneck, telescoping tripod stand and padded carrying case.

Congratulations!

This System is engineered to provide many years of reliable service. Please read the instructions provided in this manual to receive the best and longest service from your Aseptico equipment.
Separate manuals may be provided to cover the operation and maintenance of other accessories for your unit.

PACKAGE CONTENTS

• Portable Dental Lamp Assembly, PN: 120369-01
• Color Filter, PN: 461974 (For use with light-activated composites.)
• Two 0.160A Spare Fuses, PN: 830046
• DC Battery-Power Clip Assembly, PN: AA-40DC-BC
• 12Vdc Automobile Power Adapter Assembly, PN: AA-40DC-LP
• One Each USA Power Cord, PN: 840107, and Euro Power Cord, PN: 840007
• Soft Padded Carrying Case, PN: 410084
• Two Operation and Maintenance Manuals, PN: 420914
• Setup Guide, PN: 420884

PURCHASED SEPARATELY:

• Color Filter 5-Pack (Optional), PN: AA-40FK
• Lens Replacement Kit (Optional), PN: AA-40LK, Includes:
  • Fresnel Lens, PN: 461935
  • Color Filter, PN: 461974
  • Lens Cover, PN: 461936
  • Torx Key, PN: 490140 (For removing Fresnel Lens)
  • Three (3) Torx Screws, PN: 510727 (For mounting Fresnel Lens)

To prevent injury to people and damage to property, please heed relevant warnings and remarks. They are marked as follows:

• WARNING : Serious injury or death may result if ignored.
• CAUTION : Damage to property or the environment may result if ignored.
• NOTE : Important additional information and hints.

SAFETY PRECAUTIONS

Aseptico accepts no liability for direct or consequential injury or damage resulting from improper use, arising in particular through the non-observance of the operating instructions, or improper preparation and maintenance of this product.

• CAUTION : Use for intended purposes only. Failure to observe the operating instructions may result in the patient or user suffering serious injury or the product being damaged, possibly beyond repair. Before using this product, make sure that you have studied and understood the operating instructions.
• CAUTION : Use of other Lamp filters or accessories from third-party manufacturers is the sole responsibility of the user.
• CAUTION : All repairs to the LED Assembly, Boom Arm, and Power Supply are to be performed by authorized Aseptico service personnel only.
• WARNING : Do not install where there is a risk of an explosion. The ALU-40LED-CF is not intended for operation in the presence of flammable anesthetics or gases.
• CAUTION : Connect AC power supply mains cable to a properly grounded outlet only.
• CAUTION : The ALU-40LED-CF Lamp is sensitive to shock and may be damaged if dropped or impacted against a hard surface.
• WARNING : Do not disassemble or alter the Lamp’s LED, Boom Arm, or Power Supply subassemblies.
• CAUTION : It is recommended to always have the patient wear darkened eyewear during dental procedures. Avoid looking directly into the LED when Lamp is turned on.
• CAUTION : If the Lens Cover and/or acrylic Fresnel Lens on the Lamp Head needs to be cleaned, use reagent-grade isopropyl alcohol, professional lens cleaning solution, or de-ionized water with a small amount of dish soap – do not use other solvents as they might adversely react with the Lens materials

SETTING UP THE UNIT

1. Remove the ALU-40LED-CF Lamp from its carrying case. Unfold the tripod legs to a horizontal position. Loosen the pedestal adjustment knob and slide the legs to the bottom of the post (see Figure 1). Secure legs in place by firmly tightening the knob. Set Lamp Assembly on a stable, level floor surface
2. Loosen the handgrip on the center post (see Figure 1) and raise the post to the desired height. Tighten the handgrip to secure post in place. Loosen the boom adjustment handle and extend the boom to desired length and/or pivot the lamp head to the desired operating position. Tighten the handle to secure the boom in place.
3. Attach the power cord to the receptacle on the bottom of the power supply housing (see Figure 2, page 3) and plug the cord into a grounded electrical outlet. NOTE: The ALU-40LED-CF Lamp features auto-sensing, and global voltage compatibility for 100VAC, 115VAC, 230VAC, and 240VAC at 50Hz and 60Hz. The fuses provided are correct for these line voltages. NOTE: A USA-style 125V power cord and a Euro-style 220V cord are shipped with the unit. Power plug adapters for the specific country of usage may need to be purchased separately.
   DC Power:
   If the power source is 12VDC or 24VDC, use the DC Battery Clip or Power Plug Adapter Assemblies to connect to the DC source (see Figure 3). Insert the Assemblies’ Power Plugs into the DC Power Jack located on the bottom of the power supply housing (see Figure 2, page 3).
   NOTE : When attaching the DC Battery Clips (Figure 3) to the battery, connect the red cable clamp to the positive (+) terminal, and the black clamp to the negative (-) terminal.

OPERATION

After the ALU-40LED-CF Lamp has been set up, the unit is ready to operate:

1. Ensure that the protective Lens Cover is mounted onto the front of the Lamp Head (see Figure 4).
   IMPORTANT: If applying light-activated composites, it is recommended that the supplied Color Filter, PN: 461974, be used to filter the light from the ALU- 40LED-CF Lamp. To install the Filter, remove the Lens Cover and place the Filter against the inside of the Cover (see Figure 5, page 6). Center the Filter so that it completely covers the transparent shield on the Cover. Replace the Lens Cover.

2. Turn On/Off switch located on bottom of power supply housing to On (—) position (see Figure 2, page 3).
   Avoid looking directly into LED lamp. Protect patient with darkened eyewear when directing light near patient’s eyes.

3. 3. Adjust light intensity and spot size by rotating the two adjustment rings on the Lamp Head (see Figure 4):

4. LED Intensity Adjustment Ring: Provides variable brightness control. When viewed from the rear of the Lamp Head, rotate Ring clockwise to increase lamp intensity, or counter-clockwise to decrease intensity. The intensity  adjustment range is from 0%to 100%. NOTE: The total adjustment range of the Intensity Ring covers approximately 90° of rotation — do not attempt to force the Ring past the stops at each end of this range.

5. LED Aperture Adjustment Ring:
   Allows user to select from seven different beam aperture sizes. When viewed from the rear of the Lamp Head, rotate the Ring counterclock-wise to increase beam width, and clockwise to decrease width. NOTE: When the Aperture Ring is rotated continuously in one direction, the Lamp will repeatedly cycle through the seven aperture sizes.

MAINTENANCE

NOTE : The Lens Cover, Color Filter, Fresnel lens, Vertical Stand, Fuses, and Power Cords are the only user replace-able parts on the ALU-40LED-CF Lamp. All other Lamp components, such as the LED Assembly, Power Supply, and Boom Assembly are not field serviceable and must be returned to Aseptico if repairs are required.

1. FRESNEL LENS REPLACEMENT: Procure the optional Fresnel Lens Replacement Kit, PN: AA-40LK, from Aseptico. Follow these steps to replace the Lens (see Figure 5):

2. Turn ALU-40LED-CF power Off and unplug Lamp from power source.

3. Pull Lens Cover (461936) off the front of Lamp Head to expose the Fresnel Lens (461935).

4. Use the Torx Key (490140) to remove the three Torx Fasteners (510727). Set Fasteners aside temporarily.

5. Remove old Fresnel Lens and replace with new Lens, positioning new Lens, rough side out, on the outer shelf on the Front Housing (see Figure 7).

6. Attach Lens to Housing with the three Fasteners from Step 1c above.

7. Replace Lens Cover.

8. LENS ADJUSTMENT: Follow these steps to adjust the position of the Lens so that it emits the sharpest beam (refer to Figures 6 & 7):

9. Position Lamp Head approximately 28″ (71 cm) away from a flat test surface. Turn Lamp On and observe sharpness of projected light beam (see Figure 6).

10. If outer edge of beam appears blurred or undefined, reposition the Lens on the next inboard shelf (see Figure 7) of the Housing (refer to Step 1 for complete instructions when detaching and reattaching the Fresnel Lens).

11. Repeat Step 2b, moving the Lens inward to the next shelf until the edge of the beam shows optimum sharpness and clarity. NOTE: There are a total of five different Lens adjustment shelves in the Front Housing (see Figure 7).

12. FUSE REPLACEMENT:
    WARNING: Turn the power off and unplug the unit before following the steps below

13. Remove the Fuse Holder from the Power Inlet connector (see Figure 8).

14. Replace the two fuses in Fuse holder.
    Replacement Fuses (2): 0.160A, 250V slo-blow fuse (Fuse size: 5 x 20mm)

15. Reinstall the Fuse Holder. NOTE: The ALU-40LED-CF features auto-sensing, global voltage compatibility. The fuses indicated are correct for 100V-240V 50/60 Hz line voltages

16. WARNING:
    Turn the power off and unplug the unit before following the steps below.
    CAUTION:

17. Do not use excessive amounts of fluid when cleaning.

18. Do not introduce any fluids to the inside of the Lamp Head Housing or the Power Supply Assembly

CLEANING:

• Fresnel Lens: Remove Lens Cover and Fresnel Lens from Lamp Head. (IMPORTANT: Handle the Fresnel Lens by its edges — do not handle the active surface of the Lens.) The acrylic Fresnel lens is fragile and can be scratched. Dust is the most common contaminant and should be removed using compressed air. If additional cleaning is necessary, apply a few drops of reagent-grade isopropyl alcohol, professional lens cleaning solution, or de-ionized water with a small amount of dish soap, to a lint-free lens tissue and gently wipe Lens. Clean the Lens Cover using the same method. Reinstall Fresnel Lens and Lens Cover onto Lamp Head.
• Metal Components: The metal exterior may be cleaned by wiping with a soft cloth moistened with mild detergent or disinfecting solution such as isopropal alcohol.
• Gooseneck & Electrical Cords: Turn Lamp power Off. Wipe down the gooseneck and electrical cords with a cloth moistened with disinfecting

PARTS DIAGRAM

Lamp Stand Boom

Item Description                                             Part Number              Qty

1 ** BOOM, MODIFIED ALU-40LED-CF| 730645-01| 1
2 ** LAMP HEAD SUB ASSY| 330355| 1
3 ** SETSCREW 8-32X1/8 S/S CUP POINT| 510278| 1
4 ** GOOSENECK ALU-40LED-CF DENTAL LAMP| 461953| 1
5 ** SET SCREW CONE PT HEX SOC M6 X 8MM BLK| 510731| 1
6 ** HEAT SHRINK 1/8 BLK| 870118| 1″
7 ** HEAT SHRINK 1/4 BLK| 870120| 2.5″
8 ** HOLE PLUG NYLON 1/2 IN BLACK| 510202| 1
9 ** M/S STNLS PHDPHL 10-24 X 5/8 THRD CUTTING| 510732| 1
10 ** END CAP, MODIFIED BOOM, ALU-40| 461959| 1
11 ** CABLE COILED 2 CONDUCTOR ALU-40LED-CF| 870319| 1
12 ** HANDLE CLAMP LEVR, M8X1.0 FEM THRD, BLK| 850076| 1
13 **** CLAMP, BOOM ALU-40 LED| 730646| 1

Lamp Stand & Power Supply

Item Description                                             Part Number              Qty

15 ** BRACKET POLE POWER SUPPLY ALU-40LED-CF| 461945| 2
16 ** C/S BTNSOC BLK 6-32 X 1/4| 510009| 8
17 ** OVERLAY POWER SUPPLY ALU-40LED-CF| 420911| 1
18 ** TOP HOUSING POWER SUPPLY ALU-40LED-CF| 461943| 1
19 ** TIE WRAP 4″ PICO WHT| 510137| 1
20 ** STRAIN RELIEF 1/4 BLK FLEX| 840003| 1
21 ** HEAT SHRINK 1/2 BLK| 870121| 0.29′
22 ** DIODE GENERAL 1N4004 1A 400V AXIAL DO-41| 880030| 2
23 ** CONN CRIMP CONTACT 30-24 AWG| 860266| 4
24 ** CONN .079 HSG/POL 2 PIN| 860267| 1
25 ** CONN .079 HSG/POL 3 PIN| 860268| 1
26 ** WIRE PVC #24 STRANDED WHITE| 870304-01| 0.46′
27 ** WIRE PVC #24 STRANDED BLACK| 870304-02| 0.54′
28 ** TERM FEM CONN .187 X .032 22-16| 860053| 3
29 ** NUT HEX 6-32 STNLS (FOR GRND STUD)| 510293| 1
30 ** WASHER, INT STAR #6 (FOR GRND STUD)| 510419| 1
31 ** TERM INSUL RING #6 22-16| 860004| 1
32 ** WIRE PVC #22 GRN/YEL (54)| 870260| 0.21′
33 ** CONN JACK DC POWER PCB MOUNT| 860333| 1
34 ** FUSE 5 X 20 SLO-BLO 0.160 AMP| 830046| 2
35 ** FUSE DRAWER 2 POLE| 840060| 1
36 ** POWER INLET, FUSED SWITCHED| 840059| 1
37 ** POWER SUPLY 12VDC 0.83A INPUT 85-264 VAC| 840112| 1
38 ** NUT NYLON 4-40| 510554| 4
39| WASHER FLAT NYLON .120IDX.250 ODX.0| 510127| 4
40| SPACER NYLON 1/4 RND X 7/16 L #6| 510267| 4
41| BASE POWER SUPPLY ALU-40LED-CF| 461944| 1
42| STAND ALU 27/29 AKG BLK| 730150| 1
NS| COLOR FILTER ALU-40LED-CF| 461974| 1
NS| DC CABLE WITH BATTERY CLIPS| AA-40DC-BC| 1
NS| DC CABLE WITH AUTO POWER PLUG| AA-40DC-LP| 1
NS| CASE CARRYING W/BLU LOGO| 410084| 1
NS| LINECORD REMOTE US BLACK| 840107| 1
NS| LINECORD REMOTE EURO BLK| 840007| 1
NS| LABEL SERIAL NUMBER ALU-40LED-CF| 420295-12| 1
( *** NS**| = NOT SHOWN)|  |

Lamp Head

TROUBLESHOOTING

–  Replace fuses, 0.160 Amp, 5 x 20mm, 250V, slo-blow

–  Check plug and electrical source.

Light intensity appears dimmer than normal:| –  Turn intensity up.

– Clean Lens Cover and/or Fresnel Lens. (Note: Before cleaning, turn power to Lamp ‘Off’.)

–  Check plug and electrical source.

– LED Assembly might be damaged – Return entire Lamp Assembly to Aseptico for repairs.

Fuse is blown:| – Replace both fuses, 0.160 Amp, 5 x 20mm, 250V, slo-blow

SPECIFICATIONS

• Lamp Height: 41″ to 69″ (Adjustable) (104.1 cm to 175.3 cm)
• Boom Length: 41″ (104.1 cm)
• Weight: 9.45 lbs (4.29 kg)
• AC Input: 100-240V 0.160A 50-60 Hz
• Auxiliary DC Input: 12-24V 0.6A
• Fuses: 0.160 Amp, 250V, slo-blow (5 x 20 mm)
• Consumption: 7.5 W max
• Duty Cycle: Continuous
• LED Life: 10,000 Hrs minimum (Lumen maintenance >70% @ 30,000 Hrs – At worst case operating temperature)

Lamphead Adjustments:

• Intensity: 0% to 100% Adjustable
• Aperture Size: 2-1/4″ to 4-5/8″ Diameter (5.72 cm to 11.74 cm) Adjustable @ 27.56 i

Beam Characteristics:

• Color temperature: 6,500 Kelvin
• Light Output: 1,500 ft-c @ 24″ Typ (16,145 lux @ 61 cm Typ)
• Light Distribution: 7 different aperture sizes
• Nominal Working Distances: 16″ (40.6 cm) w/large aperture, or 36″ (91.4 cm) w/small aperture
• Light Source: LED Emitter

Environmental Conditions:

• Operating Temperature: 10 to 45°C (50 to 113°F)
• Transportation & Storage Temperature:-20 to 60°C (-4 to 140°F)
• Relative Humidity: 10 to 90% non-condensing
• Altitude: 0 to 3,048 meters (0 to 10,000 ft.)

SYMBOL DEFINITIONS:

1. Attention, consult accompanying documents

2. Type B Equipment

3. Class II Equipment

4. Dangerous Voltage

5. Alternating current

6. Manufacturer

7. Authorized European Representative

8. Protective Earth (Ground)

9. Temperature Limitation

10. Humidity Limitation

11. Atmospheric Pressure Limitation

12. Do Not Throw Into Trash

13. Fuse Rating

WARRANTY

Aseptico Inc. warrants its new products against defects in material and workmanship under normal and proper use, care, and maintenance for a period of two (2) years from date of original invoice. This two (2) year warranty does NOT apply nor is it extended to products that are not manufactured by Aseptico. These products may be covered by a separate limited warranty provided by the particular manufacturer, and all claims and questions regarding the same are to be directed to the particular manufacturer.
Expendable components, such as batteries, fuses, light bulbs, and tubing sets installed on Aseptico products are specifically excluded and have no warranty. Consumable goods are warranted for the stated expiration date of such goods.
Repair or replacement of any product(s) or part(s) under this warranty does not extend the term of this warranty, and such product(s) or part(s) shall remain covered by the unexpired portion of the warranty period, or for ninety (90) days from the date of return to Aseptico, whichever is later. This limited warranty applies only to the initial or first installation of the product or part.
During the specific warranty periods set forth above, Aseptico will, at its option, repair or replace the product(s) or particular part(s) that are found to be defective in either material or workmanship in part or whole. Aseptico shall be the sole arbiter of such action. In the event of alleged defect under warranty, the purchaser is to notify Aseptico’s Customer Service department promptly. Customer Service will provide Return Material Authorization (RMA) instructions, usually directing that the product be returned for service, shipping prepaid by the buyer or end user, to Aseptico or its designated and authorized warranty service center.
This warranty shall not apply to products (1) that have been subjected to neglect, abuse, misuse, improper installation, inadequate maintenance, or damage due to improper use of cleaning materials or chemicals, or non- compliance with Aseptico’s storage, installation, operation, maintenance or environmental requirements; (2) that have undergone any modification or repair not previously authorized by Aseptico in writing, or service, repair or modification by or from any facility other than an authorized Aseptico service center or technician, or that use non-authorized software or spare or replacement parts; or (3) that fail due to reasonable and normal use or wear and tear, or materials made, furnished or specified by the buyer or end user.
Aseptico does not assume under this warranty any risks or liabilities arising from the clinical use of its products, whether or not such use involves coincidental utilization of products manufactured by others. Under no circumstances will Aseptico be liable or responsible for special, compensatory, incidental, consequential or punitive damages, lost profits, lost sales, or loss of use or loss of business opportunity by or through the use of the product. Aseptico’s sole and maximum liability with respect to the product, other than its obligations set forth above, shall be the total purchase price paid for the product.

P.O. Box 1548
Woodinville, WA 98072
8333 216th Street S.E.
Woodinville, WA 98072
(425) 487-3157
(800) 426-5913
www.aseptico.com
[email protected]
P/N: 420914
Rev. H ECO 15499
04/2022
PRINTED IN THE USA
CONFORMS TO UL STD 60601-1; CERTIFIED TO CSA STD C22.2 NO. 601.1
(NSN: 6520-01-600-8241)
NSN : 6520-01-600-8241

References

• Aseptico Inc | Dental Motors, Portable Dental Equipment, OEM

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