PowerWalker BPH AT24R-4 Empty Battery Pack User Manual

June 12, 2024
PowerWalker

PowerWalker BPH AT24R-4 Empty Battery Pack

PowerWalker-BPH-AT24R-4-Empty-Battery-Pack-product

Product Information

IMPORTANT SAFETY INSTRUCTIONS

The box should contain the following:

  1. Batteries Module
  2. Rackmount ears (2 PCS)
  3. User’s manual
  4. Battery Cable
  5. Ground wire
  6. Flat head screws: M4X8L (8)
  7. Pan head screws: M5X12L (4)
  8. Screw hole dust covers (8)

BASIC OPERATION

FRONT/REAR PANEL DESCRIPTION:

  1. On-board Replaceable Fuse Cover: Replaceable fuse is accessible from the rear panel. It must be done by qualified personnel.
  2. Battery Output Connector: Use this output Connector to connect the Battery module to the Power module or to the next Battery module.
  3. Input Connector: Use this input connector to daisy chain the next Battery module. Remove the connector cover for access.

HARDWARE INSTALLATION
These batteries modules can be mounted in a rackmount or vertical tower orientation. This versatility is especially important to growing organizations with changing needs that value having the option to position a batteries module on a floor or in a rackmount system. Please follow the instructions below for the respective mounting methods.

SAFETY PRECAUTIONS

CAUTION!
To prevent the risk of fire or electric shock, only use the supplied hardware to attach the mounting brackets.

RACKMOUNT INSTALLATION

Step 1: Rackmount ears installation

  1. Attach the two rackmount ears to the batteries module using the provided screws M4X8L (8pcs).
  2. Attach the rackmount rail to your rack with two M5X12L screws and two plastic washers at the front of the rack (Located in position 1 & position 6). Do not tighten the screws.
  3. Adjust the rail size on the rail assembly of your rack. Secure the rail to the rear of the rack with two M5X12L screws and two plastic washers. Tighten all screws at the front and rear of the rail. Once completed, perform the same steps for assembling the other rackmount trail.

Step 2: Rackmount rails installation

  1. The rails adjust to mount in 48-cm (19-inch) panel racks from 52 to 91.5cm (20.5 to36 inches) deep. Select the proper holes in the rack for positioning the batteries module in the rack. It takes up position 1 through position 6.

Step 3: Install the batteries module on the rack Place the batteries module on a flat stable surface with the front of the unit facing toward you. Secure the batteries module to your rack with four M5X12L screws at the front of the rack (Located in position 2 & position 5).

Usage  Instruction

VERTICAL TOWER INSTALLATION

Step 1: Attach the base stands
Tighten the screws (M5X12, 8pcs) of the base stands (rackmount ears) onto the bottom of the batteries module.

CONNECTION #2: POWER MODULE(UPS) WITH MULTIPLE BATTERY MODULES

  • Step 1: Use the battery cable to connect the 2nd Batteries module to the 1st Batteries module.
  • Step 2: Rotate the battery cable retention bracket and tighten the two screws to fix battery cable on 1st batteries module and 2nd Batteries module.

Battery Installation and Replacement

  • Step 1: Unscrew and remove the top cover from the battery module.

IMPORTANT SAFETY INSTRUCTIONS

This manual contains important instructions. Please read and follow all instructions carefully during installation and operation of the unit. Read this manual thoroughly before attempting to unpack, install, or operate the Battery modules.

  • CAUTION! To prevent the risk of fire or electric shock, install in a temperature and humidity controlled indoor area, free of conductive contaminants. (Please see specifications for acceptable temperature and humidity range).
  • CAUTION! (No User Serviceable Parts): Risk of electric shock, do not remove cover No user serviceable parts inside. Refer servicing to qualified service personnel.
  • CAUTION! (Non-Isolated Battery Supply): Risk of electric shock, battery circuit is not isolated from AC power source; hazardous voltage may exist between battery terminals and ground. Test before touching.
  • CAUTION! Wiring must be done by qualified personnel.
  • CAUTION! DO NOT USE WITH OR NEAR AQUARIUMS! To reduce the risk of fire, do not use with or near aquariums. Condensation from the aquarium can come in contact with metal electrical contacts and cause the machine to short out
  • CAUTION! Do not dispose of batteries in fire as the battery may explode.
  • CAUTION! Do not open or mutilate the battery, released electrolyte is harmful to the skin and eyes.
  • CAUTION! A battery can present a risk of electric shock and high short circuit current. The following precaution should be observed when working on batteries.
  • Remove watches, rings or other metal objects.

Use tools with insulated handles

  • CAUTION! Connect the Protection Earth (PE) safety conductor before any other cables are connected.
  • DO NOT INSTALL THE UNIT WHERE IT WOULD BE EXPOSED TO DIRECT SUNLIGHT OR NEAR A STRONG HEAT SOURCE!
  • SERVICING OF BATTERIES SHOULD BE PERFORMED OR SUPERVISED BY PERSONNEL KNOWLEDGE OF BATTERIES AND THE REQUIRED PRECAUTIONS. KEEP UNAUTHORIZED PERSONNEL AWAY FROM BATTERIES!

UNPACKING

The box should contain the following:

Batteries Module|
---|---
User’s manual|
Battery Cable|
Ground wire|
Rackmount ears (2 PCS)| PowerWalker-BPH-AT24R-4-Empty-Battery-Pack-fig-
\(5\)
---|---
Flat head screws: M4X8L (8)|
Pan head screws: M5X12L (4)|
Screw hole dust covers (8)|

BASIC OPERATION

FRONT/REAR PANEL DESCRIPTION

  1. 0n-board Replaceable Fuse Cover
    Replaceable fuse is accessible from the rear panel. It must be done by qualified personnel.

  2. Battery Output Connector
    Use this output Connector to connect the Battery module to the Power module or to the next Battery module.

  3. Input Connector
    Use this input connector to daisy chain the next Battery module. Remove the connector cover for access.PowerWalker-BPH-AT24R-4-Empty-Battery-Pack-fig-
\(9\)

HARDWARE INSTALLATION

These batteries modules can be mounted in a rackmount or vertical tower orientation. This versatility is especially important to growing organizations with changing needs that value having the option to position a batteries module on a floor or in a rackmount system. Please follow the instructions below for the respective mounting methods.

SAFETY PRECAUTIONS

CAUTION!
To prevent the risk of fire or electric shock, only use the supplied hardware to attach the mounting brackets.

INSTALLATION

RACKMOUNT INSTALLATION

Step 1: Rackmount ears installation
Attach the two rackmount ears to the batteries module using the provided screws M4X8L*8pcs

Step 2 Rackmount rails installation

  1. The rails adjust to mount in 48-cm (19-inch) panel racks from 52 to 91.5cm (20.5 to36 inches) deep. Select the proper holes in the rack for positioning the batteries module in the rack. It takes up position 1 through position 6
  2. Attach the rackmount rail to your rack with two M5X12L screws and two plastic washers at the front of the rack. (Located in position 1 & position 6) Do not tighten the screws. Adjust the rail size on the rail assembly of your rack. Secure the rail to the rear of the rack with two M5X12L screws and two plastic washers. Tighten all screws at the front and rear of the rail. Once completed, perform the same steps for assembling the other rackmount trail.

Step 3: Install the batteries module on the rack
Place the batteries module on a flat stable surface with the front of the unit facing toward you. Secure the batteries module to your rack with four M5X12L screws at the front of the rack. (Located in position 2 & position 5).

VERTICAUTOWER INSTALLATION

Step 1: Attach the base stands
Tighten the screws (M5X12*8pcs) of the base stands (rackmount ears) onto the bottom of the batteries module.

Step 2: Attach dust covers
Insert dust cover into the rackmount ear screw holes that are not being used.

CONNECTION #1: POWER MODULE(UPS) WITH ONE BATTERIES MODULE
Rotate the battery cable retention bracket and tighten the two screws to fix battery cable on the Power module and Batteries module.

PowerWalker-BPH-AT24R-4-Empty-Battery-Pack-fig- \(15\)

CONNECTION #2: POWER MODULE(UPS) WITH MULTIPLE BATTERY MODULES

  • Step 1: Use the battery cable to connect the 2nd Batteries module to the 1st Batteries module.
  • Step 2: Rotate the battery cable retention bracket and tighten the two screws to fix battery cable on 1st batteries module and 2nd Batteries module.PowerWalker-BPH-AT24R-4-Empty-Battery-Pack-fig- \(16\)

Battery Installation and replacement

  • Step 1: unscrew and remove the top cover from the battery module
  • Step 2: unscrew and unplug steel straps from the battery module
  • Step 3: remove the battery pack from the module
  • Step 4: open the battery pack and replace the batteries
  • Step 5: the accumulating block b lower cover.set the steel straps and the top cover again.

TECHNICAL SPECIFICATIONS

Model BPH AT24R-4 BPH AT48R-8 BPH AT72R-12

Battery
Sealed Maintenance Free

Lead Acid Battery

| 12V / 9Ah x2pcs

x2sets

| 12V / 9Ah x4pcs

x2sets

| 12V / 9Ah x6pcs

x2sets

Rated Battery Voltage| 24Vdc| 48Vdc| 72Vdc
Overload Protection| Fuse
Physical
Dimensions (HxWxD)| 88x438x430mm| 88x438x610 mm
Weight (kg)| 15.10| 24.60| 36.02
Environment
Operating Temperature| 0°c to 40°C
Relative Humidity| 0 to 90% (Non-condensing)

For more information

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References

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