BANNER Q5Z Global Laser Measurement Sensor User Guide

Q5Z Global Laser Measurement Sensor with
IO-Link Quick Start Guide

Product Description

Laser sensor with dual outputs and IO-Link
This guide is designed to help you set up and install the Q5Z Global Laser Measurement Sensor. For complete information on programming, performance, troubleshooting, dimensions, and accessories, please refer to the Instruction Manual at www.bannerengineering.com. Search for part number 226330 to view the Instruction Manual. Use of this document assumes familiarity with pertinent industry standards and prac­ tices.

WARNING:

• Do not use this device for personnel protection
• Using this device for personnel protection could result in serious injury or death.
• This device does not include the self­checking redundant circuitry necessary to allow its use in personnel safe­ ty applications. A device failure or malfunction can cause either an energized (on) or de-energized (off) output condition.

Overview

The Q5Z Global Laser Measurement Sensor is a Class 2 laser sensor with IO­Link and a multifunction output.
The single teach button and no display mean the sensor must be configured at the factory. This is so that it is ready for installation out of the box. To customize the configuration for an application, contact Banner Engineering.

Class 2  Laser Description and Safety Information

Read the following safety information for proper use of a Class 2 laser.
CAUTION:

• Return defective units to the manufacturer.
• Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
• Do not attempt to disassemble this sensor for repair. A defective unit must be returned to the manufacturer.

CAUTION:

• Never stare directly into the sensor lens.
• Laser light can damage your eyes.
• Avoid placing any mirror-like object in the beam. Never use a mirror as a retroreflective target.

For Safe Laser Use – Class 2 Lasers

• Do not stare at the laser.
• Do not point the laser at a person’s eye.
•  Mount open laser beam paths either above or below eye level, where practical.
• Terminate the beam emitted by the laser product at the end of its useful path.

Class 2 lasers are lasers that emit visible radiation in the wavelength range from 400 nm to 700 nm, where eye protection is normally afford­ ed by aversion responses, including the blink reflex. This reaction may be expected to provide adequate protection under reasonably fore­ seeable conditions of operation, including the use of optical instruments for intrabeam viewing.
Low-power lasers are, by definition, incapable of causing eye injury within the duration of a blink (aversion response) of 0.25 seconds. They also must emit only visible wavelengths (400 to 700 nm). Therefore, an ocular hazard may exist only if individuals overcome their natural aversion to bright light and stare directly into the laser beam.

Class 2 Red Laser models: Reference IEC 60825­1:2014

FDA (CDRH) warning label (Class 2)| Output: < 1.0 mW
Laser wavelength: 640 to 670 nm
Pulse Duration for <5 m Models: 20 µs to 2 ms
Pulse Duration for ≥ 5 m Models: 3 µs

Features

The following shows the simplified user interface of the Q5Z.

| 1.Chanel 1 output indicator (amber)
2.Chanel 2 output indicator (amber)
3.  Button Use the sensor button (TEACH) to program the sensor.
Press and hold for longer than 2 seconds to start the preconfigured TEACH mode.|
---|---|---

Installation

Sensor Orientation for the Triangulation Models
Optimize detection reliability and minimum object separation performance with correct sensor­to­target orientation.
To ensure reliable detection, orient the sensor as shown in relation to the target to be detected.
Optimal Orientation of Target to Sensor See the following figures for examples of correct and incorrect sensor-to-target orientation as certain placements may pose problems for   ensing some targets. The Q5Z can be used in the less preferred orientation and at steep angles of incidence and still provide reliable detec­ tion performance due to its high excess gain. For the minimum object separation distance required for each case, refer to “Performance Curves ” on page 5.

 Orientation by a wall|
---|---
Orientation for a moving object|
Orientation for a height difference|
Orientation for a color or luster difference|
Orientation for highly reflective target (1)|

Mount the Device

1. If a bracket is needed, mount the device onto the bracket.
2. Mount the device (or the device and the bracket) to the machine or equipment at the desired location. Do not tighten the mounting screws at this time.
3. Check the device alignment.
4. Tighten the mounting screws to secure the device (or the device and the bracket) in the aligned position.

Wiring Diagram

Channel 2 as PNP Discrete or PFM Output

|
---|---

NOTE: Open lead wires must be connected to a terminal block.

 TEACH Procedure

Use the following instructions to perform a two­point teach on the Q5Z sensor.

1. Press and hold TEACH for longer than 2 seconds to start the selected TEACH mode.
2. Present the target.
3. Press TEACH to teach the target. The target is taught and the sensor waits for the second target.
4. Present the second target.
5. Press TEACH to teach the target. The target is taught and the sensor returns to Run mode.

Channel 2 is configured to be light operate and can be taught. To change the active channel, press the TEACH five times. The LED indicator of the now activated channel flashes five times and can be taught normally. The TEACH method of both channels is the same.
1. Applying tilt to sensor may improve performance on reflective targets. The direction and magnitude of the tilt depends on the application, but a 15° tilt is often sufficient.
Expected TEACH Behavior for Two-Point Static Background Suppression

Two valid distances that are greater than or equal
to the horizontal minimum object separation| Sets a switch point between the two taught distances.|  The indicator of the active channel flashes three
times.
Two valid distances that are less than the horizon­ tal minimum object separation| Sets a switch point in front of the furthest taught distance equal to
the uniform reflectivity minimum object separation.| The indicator of the active channel flashes six
times.
One valid distance with one invalid TEACH point| Sets a switch point between the one taught distance and the maxi­
mum range.| The indicator of the active channel flashes six
times.
Two invalid TEACH points| Sets a switch point between the one taught distance and the maxi­
mum range.| The indicator of the active channel flashes ten
times.

Specifications

Sensing Beam
Visible red Class 2 laser models, 650 nm
Supply Voltage (Vcc )
10 to 30 V DC (Class 2 supply) (10% max ripple within limits)
Supply Protection Circuitry
Protected against reverse polarity and transient overvoltages
Power and Current Consumption, exclusive of load < 1 W
Sensing Range
95 mm to 1800 mm (3.74 in to 70.86 in)
Output Configuration
Channel 1: IO-Link, Push/pull output, configurable PNP or
NPN output
Channel 2: Multi­function remote input/output, configurable
PNP or NPN, or pulse frequency modulated output
Temperature Effect (Typical)
< 0.5 mm/°C at < 500 mm
< 1.0 mm/°C at < 1000 mm
< 3.5 mm/°C at < 1800 mm
Remote Input
Allowable Input Voltage Range: 0 to Vsupply
Active High (internal weak pull­down): High state > (Vsupply –
2.25 V) at 2 mA maximum
Active Low (internal weak pull-up): Low state < 2.25 V at 2 mA maximum
IO-Link Interface
IO Link Revision V1.1
Smart Sensor Profile: Yes
Baud Rate: 38400 bps
Process Data In Length: 32 bits
Process Data Out Length: 8 bits
Minimum Cycle Time: 3.6 ms
IODD files: Provides all programming options of the display, plus additional functionality.
Boresighting
± 43 mm at 1800 mm
Response Speed
User selectable 3, 5, 15, 25, or 50 ms
Delay at Power Up
< 2.5 s
Maximum Torque
Side mounting: 1 N·m (9 in·lbs)
Ambient Light Immunity
2000 lux at 1.8 m
Connector
Integral 4-pin M12 male quick-disconnect connector
Housing: ABS
Lens cover: PMMA acrylic
Lightpipe: polycarbonate
Application Note
For optimum performance, allow 10 minutes for the sensor to
warm up
Environmental Rating
IP67 per IEC60529
Vibration
MIL-STD-202G, Method 201A (Vibration: 10 Hz to 55 Hz, 0.06
inch (1.52 mm) double amplitude, 2 hours each along X, and Z axes), with device operating
Shock
MIL-STD-202G, Method 213B, Condition I (100G 6x along X,
Y, and Z axes, 18 shocks), with device operating
Operating Conditions
–10 °C to +50 °C (+14 °F to +122 °F)
35% to 95% relative humidity
Storage Temperature
–25 °C to +70 °C (–13 °F to +158 °F)
Output Rating
Current rating: 50 mA maximum

Black wire specifications per configuration

 IO­Link Push/ Pull|  Output High:|  ≥ Vsupply ­ 2.5 V
 Output Low:|  ≤ 2.5 V
 PNP|  Output High:|  ≥ Vsupply ­ 2.5 V
 Output Low:|  ≤ 1V (loads ≤ 1 MegΩ)
 NPN|  Output High:|  ≥ Vsupply ­ 2.5 V (loads ≤ 50 kΩ)
 Output Low:|  ≤ 2.5 V
White wire specifications per configuration

 PNP| Output High:| ≥ Vsupply ­ 2.5 V
Output Low:| ≤ 2.5 V (loads ≤ 70 kΩ)
 NPN| Output High:| ≥ Vsupply ­ 2.5 V (loads ≤ 70 kΩ)
Output Low:| ≤ 2.5 V

Beam Spot Size

Beam spot size is calculated as 1.6 times the D4σ measured value
Discrete Output Distance Repeatability

Required Overcurrent Protection
WARNING: Electrical connections must be made by qualified personnel in ac­ cordance with local and national electri­ cal codes and regulations.
Overcurrent protection is required to be provided by end prod­ uct application per the supplied table.
Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply.
Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go to www.bannerengineering.com.

Supply Wiring (AWG)| Required Overcurrent Protection (A)| Supply Wiring (AWG)| Required Overcurrent Protection (A)
---|---|---|---
20| 5| 26| 1
22| 3| 28| 0.8
24| 1| 30| 0.5

Performance Curves
Typical data for the sensor is shown.
Q5Z Global Laser Measurement Sensor with IO-Link Quick Start Guide
Typical Excess Gain

| High Excess Gain (Standard Excess Gain) Using a 90% White Card  (1)

---|---
Response Speed (ms)| at 100 mm| at 500 mm| at 1000 mm| at 1800 mm
3| 100| 40| 12| 3
5| 100| 40| 12| 3
15| 460 (140)| 220 (65)| 55 (20)| 10 (5)
25| 800 (520)| 400 (220)| 100 (55)| 25 (12)
50| 1600 (800)| 800 (400)| 200 (100)| 50 (25)

Certifications

Banner Engineering BV
Park Lane, Culliganlaan 2F bus 3
1831 Diegem, BELGIUM

Turck Banner LTD Blenheim House
Blenheim Court Wickford, Essex SS11 BYT
GREAT BRITAIN

Industrial
Control
Equipment
3TJJ
Class 2 power; UL Environmental Rating: Type 1

Advanced Capabilities

1. Standard excess gain is available in 15, 25, and 50 ms response speeds; standard excess gain provides increased noise immunity.

Product Support

Contact Us
Banner Engineering Corp. headquarters is located at: 9714 Tenth Avenue North | Minneapolis, MN 55441, USA | Phone: + 1 888 373 6767 For worldwide locations and local representatives, visit www.bannerengineering.com.
Banner Engineering Corp Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of ship­ ment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUD­ ING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement.  IN NO EVENT SHALL BAN­ NER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or lia­  ilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installa­ tion of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the prod­ uct warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other lan­guage. For the most recent version of any documentation, refer to: www.bannerengineering.com.
For patent information, see www.bannerengineering.com/patents.
Document title: Q5Z Global Laser Measurement Sensor with IO­Link Quick Start Guide
Part number: 226329
Revision: B
Original Instructions
© Banner Engineering Corp. All rights reserved.

p/n: 226329 Rev. B
© Banner Engineering Corp.
June 23, 2023

Documents / Resources

| BANNER Q5Z Global Laser Measurement Sensor [pdf] User Guide
226329, Q5Z, Q5Z Global Laser Measurement Sensor, Global Laser Measurement Sensor, Laser Measurement Sensor, Measurement Sensor, Sensor
---|---

References

• Patents

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