WATLOW DIN-A-MITE Power Controllers User Guide

Wiring Safety Guide
DIN-A-MITE® Power Controllers
Document Number:
2271-5649, 10-52315 Rev-

Safety Information

| CAUTION – Warning or Hazard that needs further explanation than the label on unit can provide.  Consult User’s Guide for further information.
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| Electrical Shock Hazard – Symbol (a lightning bolt in a triangle) precedes an electric shock hazard  CAUTION or WARNING safety statement.
| ESD Sensitive product, use proper grounding and handling techniques when installing or servicing product.
| Do not throw in trash, use proper recycling techniques or consult manufacturer for proper disposal.
| Unit is a Listed device per Underwriters Laboratories.  It has been investigate to ANSI/UL® 508 standards for Industrial Control Switches and equivalent to CSA C22.2 #14. For more detail search for File E73741 on www.ul.com.
****| Unit is compliant with European Union directives.  See Declaration of Conformity for further details on Directives and Standards used for Compliance.

Safety Notes

WARNING! To avoid damage to property and equipment, injury and loss of life, adhere to applicable  electrical codes and standard wiring practices when installing and operating this product. Failure to doso could result in damage, injury and death.
WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse or other user-serviceable component replacement must be performed only by properly qualified personnel. Service personnel must read this manual before proceeding with work. While service is being performed, other, unqualified personnel should not work on the unit or be allowed in the immediate vicinity.
WARNING! When in use, the power controller is connected to dangerous voltages. Do not remove the protective covers without first disconnecting and preventing power from being restored while servicing the unit.
WARNING! Electric Shock Hazard: when the power controller has been energized, after shutting off the power, wait at least one minute for internal capacitors to discharge before commencing work that brings you in to contact with power connections or internal components.
WARNING: The installation must be protected by fuses. Semiconductor fuses are classified for UL®  as supplementary protection for semiconductor devices. They are not approved for branch circuit protection.
NOTE! The nominal current is specified for ambient temperatures at or below 50°C. Ensure the application design allows for adequate cooling of each power controller. The power controller must be mounted vertically. The cooling design must prevent air heated by one power controller from causing power controllers mounted above to exceed the ambient operating temperature limit. When power controllers are mounted side by side allow a minimum spacing of 15mm between them.
NOTE! Use only copper cables and wires rated for use at 75°C or greater.

Identifying the Products

The product identification label includes not only the part number, but also the voltage and current ratings.

Environment

• Ambient operating temperature: 0 to 50°C. See User Manual for de-rating.
• Ambient temperature maximum varies depending on unit
• Mount power controllers vertically
• 5 to 90% RH (relative humidity), non-condensing
• Up to 6560 feet (2000m) above see level maximum
• Storage temperature. -40 to 85°C maximum
• Pollution degree: Installation Category III, Pollution degree 2
• Install away from direct sun light, conductive dust, corrosive gas, vibration, water and corrosive salts.

SCCR Rating

• SCCR Rating 200,000A up to 480 VAC

Terminal Identification

The following illustrations show the locations for line power, load, earth ground and signal connections.

Connection Locations DIN-A-MITE Style A

Line Connections
Line connections for DIN A are: 1, 2. Load connections are: 3, 4.
Grounding
Use a grounding con-ductor terminal plate (fork terminal) having upturned lugs or the equivalent to hold the wire in position. 6 mm2 (10 AWG) wire.
Connection Locations DIN-A-MITE Style B

Single-phase Output

3-phase, 2-leg Output

3 Phase, 3-leg Output

See user manual for current transformer connection options depending on control and alarm options and number of controlledlegs.
Grounding
Use a grounding conductor terminal plate (fork terminal) having upturned lugs or the equivalent to hold the wire in position. 6mm2 (10 AWG) wire.
Connection Locations DIN-A-MITE Style C: Single phase, Output

Connection Locations DIN-A-MITE Style C: 3-phase,2-leg Output
Connection Locations DIN-A-MITE Style C: 3-phase, 3-leg Output, Four Wire Wye

Connection Locations DIN-A-MITE Style C: Fan Cooled

NOTE:
Cooling fan terminals:
Quick connect1/8” push on, #16-14 AWG
Amp part no, 640929-1 or equivalent

Connection Locations DIN-A-MITE Style D: Single Phase, Output and Input Wiring

Mounting Information: DIN-A-MITE Style A

Mounting Information: DIN-A-MITE Style B

Mounting Information: DIN-A-MITE Style C -DCxT

Mounting Information: DIN-A-MITE Style C -DCx(0,1,2,3)

Mounting Information: DIN-A-MITE Style D

Wiring Instructions

Choose line and load wire size based on National Electric Code NFPA 70 or local electric codes for the current to be carried. When using 90°C wire, choose wire gauge based on 75°C table. See the table below for ground wire size recommendations.

Wiring Instructions (Continued)

Line and Load Torquing Guidelines

• Properly torque line and load terminals, hold torque for 30 seconds
• Re-torque after 48 hours to minimize wire cold flow
• Re-torque line and load terminals every three to six months

Control Signal Torque

• 4.4 in.-lb. (0.5 Nm)

Line Power, Load and Earth Ground Torque

Model Line/Load Driver| Line, Load & Earth Ground| Earth Ground Driver
DIN A 1/4 in. Flat blade| 12 in.-lbs. (1.4 Nm)| 1/4 in. Flat blade or hex
DIN B Pozi drive #2| 12 in.-lbs. (1.4 Nm)| 1/4 in. Flat blade or hex
DIN C Pozi drive #2| 24 in.-lbs. (2.7 Nm)| 1/4 in. Flat blade
DIN D 3/16 in. Hex| 85 in.-lbs. (9.6 Nm)| 3/8 in. Hex

Terminal Descriptions

NOTE: Use recommended fusing to meet 200KA SCCR, type 1 and 2 approved. Other fusing limits SCCR to 5KA per UL508A and NEC guidelines.
DIN-A-MITE Style A Terminals

AC
6| DC- / AC command signal
7, 8, 9, 10| Not used / no connection|

DIN-A-MITE Style B, Style C Terminals

Power and Load Connections D(B or C)1x-xxxx-xxxx

Power and Load Connections D(B or C)2x-xxxx-xxxx or D(B or C)8x-xxxx-xxx

NOTE: For D(B or C)(8 or 9) models. All zones can be on same phase input or multiphase input. Each zone is controlled independent of other zones.
Terminal Descriptions (Continued)

Command Signal Inputs DIN-A-MITE Style B and Style C

11

| Dx(1,2,3)x-xxxx-xxxx| Not used / no connection
Dx8x-xxCx-xxxx| Zone 2 DC+
Dx8x-xxKx-xxxx| Zone 2 AC
Dx9x-xxCx-xxxx| Zone 3 DC+
Dx9x-xxKx-xxxx| Zone 3 AC
**** 12| Dx(1,2,3)x-xxxx-xxxx| Not used / no connection
Dx8x-xxCx-xxxx| Zone 2 DC-
Dx8x-xxKx-xxxx| Zone 2 AC
Dx9x-xxCx-xxxx| Zone 3 DC-
Dx9x-xxKx-xxxx| Zone 3 AC

Alarm Output and Current Transformer Input

13

| Dxxx-xxxx-(H,S)xxx| Alarm 100-240AC 300mA max.
Dxxx-xxxx-0xxx| Not used / no connection

14

| Dxxx-xxxx-(H,S)xxx| Alarm 100-240AC 300mA max.
Dxxx-xxxx-0xxx| Not used / no connection

15

| DC1x-xxLx-xxxx or

Dxxx-xxxx-(H,S)xxx

| Current transformer
All other models| Not used / no connection

16

| DC1x-xxLx-xxxx or Dxxx-xxxx-(H,S)xxx| Current transformer input
All other models| Not used / no connection
17,18,19,20| DCxx-xxxx-xxxx| Not used / no connections

DIN-A-MITE Style D Terminals

AC
4| DC- / AC command signal
5| Not used / no connection| DD10-xxxx-0xxx
Current transformer output| DD10-xxxx-1xxx
Alarm 100-240 AC 300mA max.| DD10-xxxx-Sxxx
6| Not used / no connection Current transformer output Alarm 100-240 AC 300mA max.| DD10-xxxx-0xxx DD10-xxxx-1xxx DD10-xxxx-Sxxx

200kA Fusing

Use recommended fusing to meet 200KA SCCR, type 1 and 2 approved. Other fusing limits SCCR to 5KA per UL508A and NEC guidelines.See “UL® and NEC® Requirements for Electrical Panel Assemblies Marked with Fault Current or SCCR” on the Watlow website for more information.

DIN-A-MITE Style A, Style B Recomended Fuses

Recommended Fuse and Fuse Holder

Fuse| Watlow Semiconductor| Eaton ® Semiconductor| Watlow Combination| Eaton ® Combination
20A| 17-8020| FWC20A10F| 0808-0325-0020| DFJ20
25A| 17-8025| FWC25A10F| 0808-0325-0025| DFJ25
32A| 17-8030| FWP32A14F| 0808-0325-0030| DFJ30
40A| 17-8040| FWP40A14F| 0808-0325-0040| DFJ40
50A| 17-8050| FWP50A14F| 0808-0325-0050| DFJ50
Holders (single)
Fuse| Watlow| Mersen ® (formerly Ferraz) ®| Eaton ® Combination
20A| 17-5110| USM1i| – – – – –
25A| 17-5110| USM1i| – – – – –
32A| 17-5114| USM141i| – – – – –
40A| 17-5114| USM141i| – – – – –
15 to 30A| 0808-0326-1530| – – – – –| CH30J1i
35 to 60A| 0808-0326-3560| – – – – –| CH60J1i

DIN-A-MITE Style C Recomended Fuses

Semiconductor Fuses for Applications Through 600V ~ (ac):

Semiconductor Fuse Rating| Watlow Fuse P/N| Eaton ® Fuse P/N| Watlow Holder P/N| Mersen ® Holder P/N
30A| 17-8030| FWP30A14F| 17-5114| USM141i
40A| 17-8040| FWP40A14F| 17-5114| USM141i
50A| 17-8050| FWP50A14F| 17-5114| USM141i
63A| 17-8063| FWP63A22F| 17-5122| US22i
80A| 17-8080| FWP80A22F| 17-5122| US22i
100A| 17-4100| FWP100A22F| 17-5122| US22i
Combination Fuses for Applications Through 600V ~ (ac):
Semiconductor use Rating| Watlow Fuse P/N| Eaton ® Fuse P/N| Watlow Holder P/N| Mersen R Holder P/N
30A| 0808-0325-0030| DFJ30| 0808-0326-1530| CH30J1i
40A| 0808-0325-0040| DFJ40| 0808-0326-3560| CH60J1i
50A| 0808-0325-0050| DFJ50| 0808-3026-3560| CH60J1i
63A| 0808-0325-0060| DFJ60| 0808-3026-3560| CH60J1i
80A| 0808-0325-0080| DFJ80| 0808-0326-7010| J60100-1CR
100A| 0808-0325-0100| DFJ100| 0808-0326-7010| J60100-1CR

DIN-A-MITE Style D Replacement Fuses
Watlow 0808-0096-0000 Eaton 170N3437
Torque for Replacement Fuses 40 in-lbs (4.52 Nm)

EMC Filters

Filters for EMC conducted emissions compliance.

Agency Approval and Regulatory

• cULus® 508 Listed File E73741
•  cULus® Listed to C22.2 No. 14
• IP 20 with all covers in place
• Utilization Category: AC-51, AC-55b, AC-56a
• SCCR rating 200,000A up to 480 VAC
• DCxT models UL® 50 Type 4x approved Class 1 Division 2 Groups A, B, C, D Temperature Code T4 Hazardous Locations cULus® ANSI/ISA 12.12.01 Listed file E 184390
• CE and UKCA declarations available upon request

User Manuals

Complete user manuals are available at
User manuals: www.watlow.com/kb/DINA; www.watlow.com/kb/DINB;
www.watlow.com/kb/DINC; www.watlow.com/kb/DIND

Technical Assistance

If you encounter a problem with your Watlow controller, review your configuration information to verify that your selections are consistent with your application: inputs, outputs, alarms, limits, etc. If the problem persists, you can get technical assistance from your local Watlow representative (see back cover), by e-mailing your questions to [email protected] or by dialing +1 507-494-5656 between 7 a.m. and 5 p.m. Central Time USA & Canada. Ask for an Applications Engineer. Please have the complete model number available when calling.

How to Reach Us

Watlow Electric Manufacturing Company
12001 Lackland Road
St. Louis, MO 63146
Sales: 1-800-WATLOW2
Manufacturing Support: 1-800-4WATLOW| Email: [email protected]
Website: www.watlow.com
From outside the USA and Canada:
Tel: +1 314-878-4600
Fax: +1 314-878-6814
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References

• UL Solutions
• Global Supplier of Industrial Electric Thermal Solutions | Watlow
• DIN-A-MITE® Style A Solid-State Power Controller User's Guide | Watlow
• DIN-A-MITE® Style B Solid-State Power Controller User's Guide | Watlow
• DIN-A-MITE® Style C Solid-State Power Controller User's Guide | Watlow
• DIN-A-MITE® Style D Solid-State Power Controller User's Guide | Watlow

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