WATLOW EZ-ZONE PM8 PM Panel Mount Controller User Manual
- June 17, 2024
- WATLOW
Table of Contents
- Safety Information
- Chapter 1: Overview
- Chapter 2: Install and Wire
- Chapter 3: Keys and Displays
- Chapter 4: Home Page
- Chapter 5: Operations Page
- Chapter 6: Setup Page
- Chapter 7: Factory Page
- Chapter 8: Features
- Chapter 9: Appendix
- 06-03/04,
- 1406, E&C Dream Tower, 46, Yangpyeongdong-3ga
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
EZ-ZONE® PM
User’s Guide Limit Controller Models
Safety Information
We use note, caution and warning symbols throughout this book to draw your attention to important operational and safety information.
- A “NOTE” marks a short message to alert you to an important detail.
- A “CAUTION” safety alert appears with information that is important for protecting your equipment and performance. Be especially careful to read and follow all cautions that apply to your application.
- A “WARNING” safety alert appears with information that is important for protecting you, others and equipment from damage. Pay very close attention to all warnings that apply to your application.
- The electrical hazard symbol, (a lightning bolt in a triangle) precedes an electric shock hazard CAUTION or WARNING safety statement.
Symbol | Explanation |
---|---|
CAUTION – Warning or Hazard that needs further explanation than label |
on unit can provide. Consult User’s Guide for further information.
| ESD Sensitive product, use proper grounding and handling techniques when
installing or servicing product.
|
Unit protected by double/reinforced insulation for shock hazard prevention.
| Do not throw in trash, use proper recycling techniques or consult
manufacturer for proper disposal.
| Enclosure made of Polycarbonate material. Use proper recycling techniques or
consult manufacturerfor proper disposal.
| Unit can be powered with either alternating current (ac) voltage or direct
current (dc) voltage.
| Unit is a Listed device per Underwriters Laboratories® . It has been
evaluated to United States and Canadian
requirements for Process Control Equipment.
UL 61010 and CSA C22.2 No. 61010. File E185611 QUYX, QUYX7.
See: www.ul.com
| Unit is compliant with European Union directives. See Declaration of
Conformity for further details on Directives and Standards used for
Compliance.
| Unit has been reviewed and approved by Factory Mutual as a Temperature Limit
Device per FM Class 3545 standard. See:
www.fmglobal.com
| Unit has been reviewed and approved by CSA International for use as
Temperature Indicating-Regulating Equipment per CSA C22.2 No. 24. See: www
.csa-international.org
| Unit has been reviewed and approved by ODVA for compliance with DeviceNet
communications protocol. See: www.odva.org
| Unit has been reviewed and approved by ODVA for compliance with Ethernet/IP
communications protocol. See: www.odva.org
Warranty
The EZ-ZONE PM is manufactured by ISO 9001-registered processes and is backed
by a threeyear warranty to the first purchaser for use, providing that the
units have not been misapplied. Since Watlow has no control over their use,
and sometimes misuse, we cannot guarantee against failure. Watlow’s
obligations hereunder, at Watlow’s option, are limited to replacement, repair
or refund of purchase price, and parts which upon examination prove to be
defective within the warranty period specified. This warranty does not apply
to damage resulting from transportation, alteration, misuse or abuse. The
purchaser must use Watlow parts to maintain all listed ratings.
Technical Assistance
If you encounter a problem with your Watlow controller, review your
configuration information to verify that your selections are consistent with
your application: inputs, outputs, alarms, limits, etc. If the problem
persists, you can get technical assistance from your local Watlow
representative (see back cover), by e-mailing your questions to
wintechsupport@watlow.com or by dialing +1
507-494-5656 between 7 a.m. and 5 p.m.,
Central Standard Time (CST). Ask for for an Applications Engineer. Please have
the following information available when calling:
- Complete model number
- All configuration information
- User’s Guide
- Factory Page
Return Material Authorization (RMA)
-
Call Watlow Customer Service, 507-454-5300, for a Return Material Authorization (RMA) number before returning any item for repair. If you do not know why the product failed, contact an Application Engineer or Product Manager. All RMA’s require:
• Ship-to address
• Bill-to address
• Contact name
• Phone number
• Method of return shipment
• Your P.O. number
• Detailed description of the problem
• Any special instructions
• Name and phone number of person returning the product. -
Prior approval and an Return Merchandise Authorization number from the Customer Service Department is required when returning any product for credit, repair or evaluation.
Make sure the Return Merchandise Authorization number is on the outside of the carton and on all paperwork returned. Ship on a Freight Prepaid basis. -
After we receive your return, we will examine it and try to verify the reason for return- ing it.
-
In cases of manufacturing defect, we will enter a repair order, replacement order or issue credit for material returned. In cases of customer misuse, we will provide repair costs and request a purchase order to proceed with the repair work.
-
To return products that are not defective, goods must be in new condition, in the origi nal boxes and they must be returned within 120 days of receipt. A 20 percent restocking charge is applied for all returned stock controls and accessories.
-
If the unit cannot be repaired, you will receive a letter of explanation and be given the option to have the unit returned to you at your expense or to have us scrap the unit.
-
Watlow reserves the right to charge for no trouble found (NTF) returns.
This EZ-ZONE® PM User’s Guide is copyrighted by Watlow Electric, Inc., ©
August 2016 with all rights reserved.
EZ-ZONE PML is covered by U.S. Patent Numbers: 6,005,577 and Patents Pending
Chapter 1: Overview
Available EZ-ZONE PM Literature and Resources
Document Title and Part Number | Description |
---|
EZ-ZONE PM Integrated PID Controller User’s Guide, part number:
0600-0059-0000| Describes how to connect and use an advanced PID loop
controller. This particular model can be ordered with two loops of PID control
and integrated limit controller with up to 4 outputs. Like all PM controllers,
it comes with Standard Bus communications while also offering as an option
many of the most popular industrial proto- cols available today.
EZ-ZONE PM PID Controller Us- er’s Guide, part number: 0600- 0058-0000|
Describes how to connect and use an advanced PID loop controller. This
particular model is limited to one con- trol loop and 2 outputs. Like all PM
controllers, it comes with Standard Bus communications. As an additional
option, it can also be ordered with Modbus® RTU com- munications.
EZ-ZONE Remote User Interface (RUI) User’s Guide, part num- ber:
0600-0060-0000| The RUI provides a visual remote LED display for the PM/RM
configuration and setup menus. This document illustrates and describes
connections and also describes the Home Page for each EZ-ZONE device as viewed
from the RUI.
EZ-ZONE PM Specification Sheet, part number: winez- pm0516| Describes the PM
family hardware options, features, benefits and technical specifications.
Watlow Support Tools DVD, part number: 0601-0001-0000| Contains all related
user documents, tutorial videos, application notes, utility tools, etc…
The DVD described above ships with the product and as stated contains all of
the literature above as well as much more. If the DVD is not available one can
be acquired by contacting Watlow Customer Service at
1-507-454-5300.
As an alternative to the DVD, all of the user documentation described above
can also be found on the Watlow website. Click on the following link to find
your document of choice:
http://www.watlow.com/literature/index.cfm. Once there, simply type in the
desired part number (or name) into the search box and download free copies.
Printed versions of all user documents can also be purchased here as well.
Your Comments are Appreciated In an effort to continually improve our
technical literature and ensure that we are providing information that is
useful to you, we would very much appreciate your comments and suggestions.
Please send any comments you may have to the following e-mail address:
TechlitComments@watlow.com
Introduction
The EZ-ZONE® PM takes the pain out of solving your thermal loop requirements.
Watlow’s EZ-ZONE PM controllers offer options to reduce system complexity and
the cost of control loop ownership. You can order the EZ-ZONE PM as a Limit,
PID or an Integrated PID/Limit controller.
You can also select from a number of industrial serial communications
protocols as options to enable connectivity into a distributed control system
or to simply help manage system performance over a network.
Standard Features and Benefits
EZ-ZONE configuration communications and software
- Saves time and improves the reliability of controller set up
FM Approved Over-under Limit with Auxiliary Outputs
- Increases user and equipment safety for over-under temperature conditions
- To meet agency requirements, output 2 is the fixed limit output.
Parameter Save & Restore Memory
- Reduces service calls and down time
Agency approvals: UL® Listed, CSA, CE, RoHS, W.E.E.E. FM
- Assures prompt product acceptance
- Reduces end product documentation costs
- Sem i F47-0200
P3T Armor Sealing System
- NEMA 4X and IP65 offers water and dust resistance, can be cleaned and washed down (indoor use only)
- Backed up by UL 50 independent certification to NEMA 4X specification
Three-year warranty
- Demonstrates Watlow’s reliability and product support
Touch-safe Package
- IP2X increased safety for installers and operators
EZ-Key/s
- Programmable EZ-Key enables simple one-touch operation of repetitive user activities
Programmable Menu System
- Reduces set up time and increases operator efficiency
Full Featured Alarms
- Improves operator recognition of system faults
- Provides control of auxiliary devices
Three-year warranty
- Demonstrates Watlow’s reliability and product support
A Conceptual View of the PM
The flexibility of the PM software and hardware allows for a large range of
configurations. Acquiring a better understanding of the controller’s overall
functionality and capabilities while at the same time planning out how the
controller can be used will deliver maximum effectiveness in your application.
It is useful to think of the controller in terms of functions; there are
internal and external functions. An input and an output would be considered
external functions where the limit, PID or alarm function would be an internal
function. Information flows from an input function to an internal function to
an output function when the controller is properly configured. A single PM
controller can carry out several functions at the same time, for instance (but
not limited to), PID control, checking for a limit condition, monitoring for
several different alarm situations, etc… To ensure that the application
requirements are being met, it is important to first give thought to each
external process and then configuring the controller’s internal functions to
properly accommodate the application requirements.
Inputs
The inputs provide the information that any given programmed procedure can act
upon. In a simple form, this information may come from an operator pushing a
button or from a sensor monitoring the temperature of a part being heated or
cooled.
Each analog input typically uses a thermocouple or RTD to read the process
temperature. It can also read volts, current or resistance, allowing it to use
various devices to read a wide array of values. The settings in the Analog
Input Menu (Setup Page) for each analog input must be configured to match the
device connected to that input.
A PM with digital input/output (DIO) hardware includes two sets of terminals
where each of which can be used as either an input or an output. Each pair of
terminals must be configured to function as either an input or output with the
direction parameter in the Digital Input/Output Menu (Setup Page). Each
digital input reads whether a device is active or inactive.
The Function or EZ Key/s (PM4/6/8/9 only) on the front panel of the PM also
operates as a digital input by toggling the function assigned to it in the
Digital Input Function parameter in the Function Key Menu (Setup Page).
Internal Functions
The controller will use input signals to calculate a value and then perform an
operation. A sample of some functions may be as simple as:
- Detect a failure of the primary sensing device and trip a contactor to remove power from the heating element
- Reading a digital input to set a state to true or false
- Evaluate an incoming temperature to determine an alarm state (on or off)
- Compare an input value to the set point and calculate the optimal power for a heater
To set up a function, it’s important to define the source, or instance, to
use. For example, if the control is equipped with DIO they can be configured
to respond to an alarm. If configured as such, the digital output must be tied
to the desired alarm instance (1 to 4). Using this as an example, the
Function for the digital output would be defined as an Alarm where the
Instance would be selected as 1, 2, 3, or 4 corresponding to the alarm
instance that will drive the output.
Keep in mind that a function is a user-programmed internal process that does
not execute any action outside of the controller. To have any effect outside
of the controller, an output must be configured to respond to a function.
Outputs
Outputs can perform various functions or actions in response to information
provided by a function such as, removal of the control voltage to a contactor;
operating a heater, turning a light on or off, unlocking a door, etc…
Assign a Function to any available output on the Setup Page within the Output
Menu or Digital Input/Output Menu. Then select which instance of that function
will drive the selected output. For example, you might assign an output to
respond to alarm 4 (instance 4).
You can assign more than one output to respond to a single instance of a
function. For example, alarm 2 could be used to trigger a light connected to
output 1 and a siren connected to digital output 5.
Input Events and Output Events
Input events are internal states that are set by the digital inputs. Digital
Input 5 provides the state of input event 1, and Digital Input 6 provides the
state of input event 2. The setting of Digital Input Function (Setup Page,
Digital Input/Output Menu) does not change the relationship between the input
and the event. An input will still control the input event state, even if
Digital Input Function is set to None.
EZ-ZONE® PM Enhanced Limit PM4/6/8/9 Models – System Diagram (with
communications options 2, 3, 5 or 6)
Universal Sensor Input, Configuration Communications, Red/Green 7-Segment
Display
EZ-ZONE® PM Enhanced Limit PM4/6/8/9 Models – Input/Output (no
communications options 2, 3, 5 or 6)
Universal Sensor Input, Configuration Communications, Red/Green 7-Segment
Display
EZ-ZONE® PM Limit All Models System Diagram
Universal Sensor Input, Configuration Communications, Red/Green 7-Segment
Display
Chapter 2: Install and Wire
Dimensions
1/32 DIN (PM3) Recommended Panel Spacing
1/16 DIN (PM6)
1/16 DIN (PM6) Recommended Panel Spacing 1/8 DIN (PM8) Vertical
1/8 DIN (PM8) Vertical Recommended Panel Spacing
1/8 DIN (PM9)
Horizontal 1/8 DIN (PM9) Horizontal
Recommended Panel Spacing
1/4 DIN (PM4)
1/4 DIN (PM4) Recommended Panel
Spacing
Installation
- Make the panel cutout using the mounting template dimensions in this chapter. Insert the case assembly into the panel cutout.
- While pressing the case assembly firmly against the panel, slide the mounting collar over the back of the controller. If the installation does not require a NEMA 4X seal, simply slide together until the gasket is compressed.
- For a NEMA 4X (UL50, IP65) seal, alternately place and push the blade of a screwdriver against each of the the four corners of the mounting collar assembly. Apply pressure to the face of the controller while pushing with the screwdriver. Don’t be afraid to apply enough pressure to properly install the controller. The seal system is compressed more by mating the mounting collar tighter to the front panel (see pictures above). If you can move the case assembly back and forth in the cutout, you do not have a proper seal. The tabs on each side of the mounting collar have teeth that latch into the ridges on the sides of the controller. Each tooth is staggered at a different depth from the front so that only one of the tabs, on each side, is locked onto the ridges at a time.
Note:
There is a graduated measurement difference between the upper and lower half
of the display to the panel. In order to meet the seal requirements mentioned
above, ensure that the distance from the front of the top half of the display
to the panel is 16 mm (0.630 in.) or less, and the distance from the front of
the bottom half and the panel is 13.3 mm (0.525 in.) or less.
Removing the Mounted Controller from Its Case
- From the controller’s face, pull out the tabs on each side until you hear it click.
- Grab the unit above and below the face with two hands and pull the unit out. On the PM4/8/9 controls slide a screwdriver under the pry tabs and turn.
Returning the Controller to its Case
-
Ensure that the orientation of the controller is correct and slide it back into the housing.
Note:
The controller is keyed so if it feels that it will not slide back in do not force it. Check the orientation again and reinsert after correcting. -
Using your thumbs push on either side of the controller until both latches click.
Chemical Compatibility
This product is compatible with acids, weak alkalis, alcohols, gamma radiation
and ultraviolet radiation. This product is not compatible with strong alkalis,
organic solvents, fuels, aromatic hydrocarbons, chlorinated hydrocarbons,
esters and keytones.
Wiring
Slot A| Slot B| Slot E| Terminal Function|
Configuration
---|---|---|---|---
Inputs| Universal, RTD and Thermistor Inputs
T1
S1
R1| | | S2 (RTD) or current +
S3 (RTD), thermocouple -, current -, volts – or potentiometer wiper,
thermistor
S1 (RTD), thermocouple + or volts +, therm- istor, potentiometer| Universal
Sensor
Input 1: all configurations
Outputs| Switched dc/open collector
1| 2| 3| 4| | |
X1
W1
Y1| | X3
W3
Y3| | | common (Any switched dc output can use this common.)
dc- (open collector) dc+| Output 1: PM [4, 6, 8, 9] [C] - AAA
Output 3: PM [4, 6, 8, 9] - [C] AAA
| Switched dc
| | | W4
Y4| | dc-
dc+| Output 4: PM [4, 6, 8, 9] - [C] AAA
| Universal Process
| | F3
G3
H3| | | voltage or current –
voltage +
current +| Output 3: PM [4, 6, 8, 9] - [F] AAA
| Mechanical Relay 5 A, Form C
L1
K1
J1| | L3
K3
J3| | | normally open
common
normally closed| Output 1: PM [4, 6, 8, 9] E - AAA
Output 3: PM [4, 6, 8, 9] - [E] AAA
| Mechanical Relay 5 A, Form A
| L2
K2| | L4
K4| | normally open
common| Output 2: PM [4, 6, 8, 9] J- AAA
Output 4: PM [4, 6, 8, 9] - [J] AAA
| Solid-State Relay 0.5 A, Form A
| | L3
K3| L4
K4| | normally open
common| output 3: PM [4, 6, 8, 9] -
[K] AAA output 4: PM [4, 6, 8, 9] -
[K] AAA
Communications| Modbus RTU 232/485 Communications
| CB
CA
CC
CB
CA
C5
C3
C2| CB
CA
CC
CB
CA
C5
C3
C2| Modbus RTU EIA-485 T+/R+
Modbus RTU EIA-485 T-/R-
Modbus RTU EIA-485 common
Modbus RTU EIA-485 T+/R+
Modbus RTU EIA-485 T-/R-
Modbus RTU EIA-232 common
Modbus RTU EIA-232 to DB9 pin 2
Modbus RTU EIA-232 to DB9 pin 3| Slot B:
PM6 -[2] A A A AAA
Slot E:
PM [4, 8, 9] -[2] A A A AAA
| DeviceNet™ Communications
| V+
CH
SH
CL
V-| V+
CH
SH
CL
V-| DeviceNet™ power
Positive side of DeviceNet™ bus
Shield interconnect
Negative side of DeviceNet™ bus
DeviceNet™ power return| DeviceNet™ Communications
Slot B:
PM6 -[5] A A A AAA
Slot E:
PM [4, 8, 9] -[5] A A A AAA
Wiring (cont .)
Slot A| Slot B| Slot E| Terminal Function|
Configuration
---|---|---|---|---
Communications (cont.)| EtherNet/IP™ and Modbus® TCP
| E8
E7
E6
E5
E4
E3
E2
E1| E8
E7
E6
E5
E4
E3
E2
E1| EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP receive –
EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP receive +
EtherNet/IP™ and Modbus TCP transmit –
EtherNet/IP™ and Modbus TCP transmit +| Slot B:
PM6 -[3] A A A AAA
Slot E:
PM [4, 8, 9] -[3] A A A AAA
| Profibus DP Communications
| VP
B
A
DG
trB
B
A
trA| VP
B
A
DG
trB
B
A
trA| Voltage Potential
EIA-485 T+/R+
EIA-485 T-/R-
Digital ground (common)
Termination resistor B
EIA-485 T+/R+
EIA-485 T-/R-
Termination resistor A| Slot B:
PM6 -[6] A A A AAA
Slot E:
PM [4, 8, 9] -[6] A A A AAA
Terminal Definitions for Slot C
Slot C | Terminal Function | Configuration |
---|
Power
98
99| Power input: ac or dc+ Power input: ac or dc-| all
Standard Bus or Modbus EIA-485
CC
CA
CB| Standard Bus or Modbus RTU EIA-485 Common
Standard Bus or Modbus RTU EIA-485 T-/R-
Standard Bus or Modbus RTU EIA-485 T+/ R+| Standard Bus or Modbus PM
-[1] AAA
Standard Bus or Modbus EIA-232/485
CF
CD
CE| Standard Bus EIA-485 common Standard Bus EIA-485 T-/R- Standard Bus
EIA-485 T+/R+| PM -[A, 2 or 3] AAA
2 – Digital I/O Points
B5
D6
D5| Digital input-output common Digital input or output 6 Digital input or
output 5| PM [2] AAA
PM [4] AAA
Slot Orientation – Back View
Note:
Slot B above can also be configured with a communications card.
PM Integrated Isolation Block
Warning:
Use National Electric (NEC) or other country-specific standard wiring and
safety practices when wiring and connecting this controller to a power source
and to electrical sensors or peripheral devices. Failure to do so may result
in damage to equipment and property, and/or injury or loss of life.
Note:
Maximum wire size termination and torque rating:
- 0.0507 to 3.30 mm (30 to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG)
- 0.56 Nm (5.0 in-lb.) torque
Note:
Adjacent terminals may be la-beled differently, depending on the model number
.
Note:
To prevent damage to the controller, do not connect wires to unused terminals.
Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops.PM [3,4] – A
- Minimum/Maximum Ratings
- 12 to 40VÎ (dc)
- 20 to 28VÅ (ac) Semi Sig F47
- 47 to 63 Hz
- 14VA maximum power consumption (PM4, 8 and 9)
- 10VA maximum power consumption (PM6)
PM [1,2] – _ A
- Minimum/Maximum Ratings
- 85 to 264VÅ (ac)
- 100 to 240VÅ (ac) Semi Sig F47
- 47 to 63 Hz
- 14VA maximum power consumption (PM4, 8 and 9)
- 10VA maximum power consumption (PM6)
Digital Input 5 – 6
Digital Input
- Update rate 10 Hz
- Dry contact or dc voltage
DC Voltage
- Input not to exceed 36V ****(dc) at 3mA
- Input active when > 3V ****(dc) @ 0.25mA
- Input inactive when < 2V
Dry Contact
- Input inactive when > 500Ω
- Input active when < 100Ω
- Maximum short circu it 13mA
PM [2,4] – A ![WATLOW EZ-ZONE PM8 PM Panel Mount Controller
- Slot Orientation - Low Power 4](https://manuals.plus/wp- content/uploads/2024/02/WATLOW-EZ-ZONE-PM8-PM-Panel-Mount-Controller-Slot- Orientation-Low-Power-4.jpg)
Warning:
Use National Electric (NEC) or other country-specific standard wiring and
safety practices when wiring and connecting this controller to a power source
and to electrical sensors or peripheral devices. Failure to do so may result
in damage to equipment and property, and/or injury or loss of life.
Note:
Maximum wire size termination and torque rating:
- 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 m2 (16 AWG)
- 0.56 Nm (5.0 in-lb.) torque
Note:
Adjacent terminals may be la-beled differently, depending on the model number
.
Note:
To prevent damage to the controller, do not connect wires to unused terminals.
Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops.
Input 1 Thermocouple
PM [L] – A
- 2kΩ maximum source resistance
-
20MΩ input impedance
- 3µA open-sensor detection
- Thermocouples are polarity sensitive. The nega- tive lead (usually red) must be connected to S1
- To reduce errors, the extension wire for ther- mocouples must be of the same alloy as the thermocouple
PM [L] – A
- Platinum, 100 and 1kΩ @ 0°C
- Calibration to DIN curve (0.00385 Ω/Ω/°C)
- 20Ω total lead resistance
- RTD excitation current of 0.09mA typical. Each ohm of lead resistance may affect the reading by 0.03°C.
- For 3-wire RTDs, the S1 lead (usually white) must be connected to R1 and/or R2
- For best accuracy use a 3-wire RTD to compensate for lead-length resistance. All three lead wires must have the same resistance
PM [L] – A
- 0 to 20mA @ 100Ω input impedance
- 0 to 10V ****(dc) @ 20kΩ input imped- ance
- 0 to 50mV ****(dc) @ 20kΩ input im- pedance
- Scalable
Warning:
Use National Electric (NEC) or other country-specific standard wiring and
safety practices when wiring and connecting this controller to a power source
and to electrical sensors or peripheral devices. Failure to do so may result
in damage to equipment and property, and/or injury or loss of life.
Note:
Maximum wire size termination and torque rating:
- 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 mm2(16 AWG)
- 0.56 Nm (5.0 in-lb.) torque
Note:
Adjacent terminals may be la-beled differently, depending on the model number
.
Note:
To prevent damage to the controller, do not connect wires to unused terminals.
Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops.
Quencharc Note:
Switching pilot duty inductive loads (relay coils, solenoids, etc.) with the
mechanical relay, solid state relay or open collector output options requires
use of an R.C. suppressor.
Input 1 Potentiomete PM [L] – A
- Use a 1kΩ potentiometer.
Input 1 Thermistor
PM [M] – A
-
20MΩ input impedance
- 3µA open-sensor detection
Digital Output 5 – 6
Digital Output
- SSR drive signal
- Update rate 10 Hz
- Maximum open cir-cuit voltage is 22 to 25V ****(dc)
- PNP transistor source
- Typical drive; 21mA @ 4.5V ****(dc) for DO5, and 11mA @ 4.5V for DO6
- Current limit 24mA for Output 5 and 12mA Output 6
- Output 5 capable of driving one 3-pole DIN-A-MITE
- Output 6 capable of driving one 1-pole DIN-A-MITE
PM [2,4] – A
Note:
See output curves be-low.
Warning:
Use National Electric (NEC) or other country-specific standard wiring and
safety practices when wiring and connecting this controller to a power source
and to electrical sensors or peripheral devices. Failure to do so may result
in damage to equipment and
property, and/or injury or loss of life.
Note:
Maximum wire size termination and torque rating:
- 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG)
- 0.56 Nm (5.0 in-lb.) torque
Note:
Adjacent terminals may be la-beled differently, depending on the model number
.
Note:
To prevent damage to the controller, do not connect wires to unused terminals.
Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops.
Quencharc Note:
Switching pilot duty inductive loads (relay coils, solenoids, etc.) with the
mechanical relay, solid state relay or open collector output options requires
use of an R.C. suppressor.
Output 1, 3 Mechanical Relay, Form C
- 5A at 240V ∼ (ac) or 30V ****(dc) maximum re- sistive load
- 20mA at 24V minimum load
- 125VA pilot duty at 120/240V ∼ (ac), 25VA at 24V ∼ (ac)
- 100,000 cycles at rated load
- Output does not supply power.
- For use with ac or dc See Quencharc note Outputs 1 and 3: PM [E] – A [E] _
Output 3 Mechanical Relay, Form C
- 5A at 240V ∼ (ac) or 30V ****(dc) maximum re- sistive load
- 20mA at 24V minimum load
- 125VA pilot duty at 120/240V ∼ (ac), 25VA at 24V ∼ (ac)
- 100,000 cycles at rated load
- Output does not supply power.
- For use with ac or dc See Quencharc note Outputs 1 and 3: PM [E] – A [E] _
Warning:
Use National Electric (NEC) or other country-specific standard wiring and
safety practices when wiring and connecting this controller to a power source
and to electrical sensors or peripheral devices. Failure to do so may result
in damage to equipment and property, and/or injury or loss of life.
Note:
Maximum wire size termination and torque rating:
- 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG)
- 0.56 Nm (5.0 in-lb.) torque
Note:
Adjacent terminals may be la-beled differently, depending on the model number
.
Note:
To prevent damage to the controller, do not connect wires to unused terminals.
Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops.
Quencharc Note:
Switching pilot duty inductive loads (relay coils, solenoids, etc.) with the
mechanical relay, solid state relay or open collector output options requires
use of an R.C. suppressor.
Output 2, 4 Mechanical Relay, Form A
- 5A at 240V ∼ (ac) or 30V ****(dc) maximum re- sistive load
- 20mA at 24V minimum load
- 125VA pilot duty @ 120/240V ∼ (ac), 25VA at 24V ∼ (ac)
- 100,000 cycles at rated load
- Output does not supply power
- For use with ac or dc See Quencharc note Outputs 2 and 4: PM [J] – A [J] _
Output 3, 4 Solid-State Relay, Form A
- 0.5A at 20 to 264V ∼ (ac) maximum resistive load
- 20VA 120/240V ∼ (ac) pilot duty
- Opto-isolated, without contact suppression
- Maximum off state leakage of 105µA
- Minimum holding current of 10mA
- Output does not supply power
- Do not use on dc loads. See Quencharc note Output 2: (L2, K2) PM [K] – Output 4: (L4, K4) PM – _ [K] _
Warning:
Use National Electric (NEC) or other country-specific standard wiring and
safety practices when wiring and connecting this controller to a power source
and to electrical sensors or peripheral devices. Failure to do so may result
in damage to equipment and
property, and/or injury or loss of life.
Note:
Maximum wire size termination and torque rating:
- 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 mm2(16 AWG)
- 0.56 Nm (5.0 in-lb.) torque
Note:
Adjacent terminals may be la- beled differently, depending on the model
number .
Note:
To prevent damage to the controller, do not connect wires to unused terminals.
Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops.
Quencharc Note:
Switching pilot duty inductive loads (relay coils, solenoids, etc.) with the
mechanical relay, solid state relay or open collector output options requires
use of an R.C. suppressor.
Output 3 Universal Process
- 0 to 20mA into 800 Ω maximum load
- 0 to 10V ****(dc) into 1 kΩ minimum load
- Scalable
- Output supplies power
- Cannot use voltage and current outputs at same time
- Output may be used as retransmit or control.
Output 3: PM – A [F]
Warning:
Use National Electric (NEC) or other country-specific standard wiring and
safety practices when wiring and connecting this controller to a power source
and to electrical sensors or peripheral devices. Failure to do so may result
in damage to equipment and
property, and/or injury or loss of life.
Note:
Maximum wire size termination and torque rating:
- 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG)
- 0.56 Nm (5.0 in-lb.) torque
Note:
Adjacent terminals may be la- beled differently, depending on the model number
.
Note:
To prevent damage to the controller, do not connect wires to unused terminals.
Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops.
Quencharc Note:
Switching pilot duty inductive loads (relay coils, solenoids, etc.) with the
mechanical relay, solid state relay or open collector output options requires
use of an R.C. suppressor.
Output 4 Switched DC
- Maximum open circuit voltage is 22 to 25V ****(dc)
- 30mA max. per sin- gle output / 40mA max. total per paired outputs (1 & 2, 3 & 4)
- Typical drive; 4.5V ****(dc) @ 30mA
- Short circuit limited to <50mA
- NPN transistor sink
- Use dc- and dc+ to drive external solid-state relay
- 1-pole DIN-A-MITE: up to 4 in parallel or 4 in series
- 2-pole DIN-A-MITE: up to 2 in parallel or 2 in series
- 3-pole DIN-A-MITE: up to 2 in series
Output 4: PM – A [C]
Warning:
Use National Electric (NEC) or other country-specific standard wiring and
safety practices when wiring and connecting this controller to a power source
and to electrical sensors or peripheral devices. Failure to do so may result
in damage to equipment and
property, and/or injury or loss of life.
Note:
Maximum wire size termination and torque rating:
- 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG)
- 0.56 Nm (5.0 in-lb.) torque
Note:
Adjacent terminals may be la- beled differently, depending on the model number
.
Note:
To prevent damage to the controller, do not connect wires to unused terminals.
Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops.
Quencharc Note:
Switching pilot duty inductive loads (relay coils, solenoids, etc.) with the
mechanical relay, solid state relay or open collector output options requires
use of an R.C. suppressor.
Output 1, 3 Switched DC/Open Collector
Switched DC
- Maximum open circuit voltage is 22 to 25V ****(dc)
- 30mA max. per single output
- Typical drive; 4.5V ****(dc) @ 30mA
- Short circuit limited to <50mA
- NPN transistor sink
- Use dc- and dc+ to drive external solid-state relay
- 1-pole DIN-A-MITE: up to 4 in parallel or 4 in series
- 2-pole DIN-A-MITE: up to 2 in parallel or 2 in series
- 3-pole DIN-A-MITE: up to 2 in series
Open Collector
- 100mA maximum output current sink
- 30V ****(dc) max. supply voltage
- Any switched dc output can use the common terminal.
- Use an external power supply to control a dc load, with the load pos- itive to the positive of the power supply, the load negative to the open collector and common to the power supply negative.
See Quencharc note.
Output 1: (X1,-W1,+Y1) PM [C] – Output 3: (X3,-W3,+Y3) PM – [C]
Quencharc Wiring Example
In this example the Quencharc circuit (Watlow part# 0804-0147-0000) is used to
protect PM internal circuitry from the counter electromagnetic force from the
inductive user load when de-engergized. It is recommended that this or an
equivalent Quencharc be used when connecting inductive loads to PM
outputs.
Standard Bus EIA-485 Communications
- Wire T-/R- to the A terminal of the EIA-485 port.
- Wire T+/R+ to the B terminal of the EIA-485 port.
- Wire common to the common terminal of the EIA-485 port.
- Do not route network wires with power wires. Connect network wires in daisy-chain fashion when connecting multiple devices in a network.
- Do not connect more than 16 EZ-ZONE PM controllers on a network.
- Maximum network length: 1,200 meters (4,000 feet)
- 1/8th unit load on EIA-485 bus
PM [3,4,6,8,9] – [*] - All models include Standard Bus communications (instance 1)
Note:
Do not leave a USB to EIA-485 converter connected to Standard Bus without
power (i.e., disconnecting the USB end from the computer while leaving the
converter connected on Standard Bus). Disturbance on the Standard Bus may
occur.
Modbus RTU or Standard Bus EIA-485 Communications
- Wire T-/R- to the A terminal of the EIA-485 port.
- Wire T+/R+ to the B terminal of the EIA-485 port.
- Wire common to the common terminal of the EIA-485 port.
- Do not route network wires with power wires. Connect network wires in daisy-chain fashion when connecting multiple devices in a network.
- A termination resistor may be required. Place a 120 Ω resistor across T+/ R+ and T-/R- of last controller on network.
- Only one protocol per port is available at a time: either Modbus RTU or Standard Bus.
- Do not connect more than 16 EZ-ZONE controllers on a Standard Bus network.
- Maximum number of EZ-ZONE controllers on a Modbus network is 247.
- Maximum network length: 1,200 meters (4,000 feet)
- 1/8th unit load on EIA-485 bus.
- Communications instance 1
PM [3,4,6,8,9] – [1]
Note:
Do not leave a USB to EIA-485 converter connected to Standard Bus without
power (i.e., disconnecting the USB end from the computer while leaving the
converter connected on Standard Bus). Disturbance on the Standard Bus may
occur.
EIA-232/485 Modbus RTU Communications
- Wire T-/R- to the A terminal of the EIA-485 port.
- Wire T+/R+ to the B terminal of the EIA-485 port.
- Wire common to the common terminal of the EIA-485 port.
- Do not route network wires with power wires. Connect network wires in daisy-chain fashion when connecting multiple devices in a network.
- A termination resistor may be required. Place a 120 Ω resistor across T+/R+ and T-/R- of last controller on network.
- Do not wire to both the EIA-485 and the EIA-232 pins at the same time.
- Two EIA-485 terminals of T/R are provided to assist in daisy-chain wiring.
- Do not connect more than one EZ-ZONE PM controller on an EIA232 network.
- Maximum number of EZ-ZONE controllers on a Modbus network is 24 7.
- Maximum EIA-232 network length: 15 meters (50 feet)
- Maximum EIA-485 network length: 1,200 meters (4,000 feet)
- 1/8th unit load on EIA-485 bus.
- Communications instance 2
Slot B
PM [6] – [2]
Slot E
PM [4,8,9] – [2]
Modbus-IDA Terminal| EIA/TIA-485 Name| Watlow Terminal
Label| Function
---|---|---|---
DO| A| CA or CD| T-/R-
D1| B| CB or CE| T+/R+
common| common| CC or CF| common
EtherNet/IP™, PCCC and Modbus® TCP Communications
RJ-45 pin | T568B wire color | Signal | Slot B, E |
---|---|---|---|
8 | brown | unused | E8 |
7 | brown & white | unused | E7 |
6 | green | receive – | E6 |
5 | white & blue | unused | E5 |
4 | blue | unused | E4 |
3 | white & green | receive + | E3 |
2 | orange | transmit – | E2 |
1 | white & orange | transmit + | E1 |
- Do not route network wires with power wires.
- Connect one Ethernet cable per controller to a 10/100 Mbps Ethernet switch. Both Modbus TCP and EtherNet/IP™ are available on the network.
- Communications instance 2
Slot B
PM [6] – [3]
Slot E
PM[4,8,9] – [3]
Note: When changing the fixed IP address cycle module power for new
address to take effect.
Ethernet LED Indicators
Viewing the control from the front and then looking on top four LEDs can be
seen aligned ver- tically front to back. The LEDs are identified accordingly:
closest to the front reflects the Network (Net) Status, Module (Mod) Status is
next, Activity status follows and lastly, the LED closest to the rear of the
control reflects the Link status.
Note:
When using Modbus TCP, the Network Status and Module Status LEDs are not
used.
Network Status
Indicator State | Summary | Requirement |
---|---|---|
Steady Off | Not powered, no IP address | If the device does not have an IP |
address (or is powered off), the network status indicator shall be steady off.
Flashing Green| No connec- tions| If the device has no established
connections, but has ob- tained an IP address, the network status indicator
shall be flashing green.
Steady Green| Connected| If the device has at least one established connection
(even to the Message Router), the network status indi- cator shall be steady
green.
Flashing Red| Connection timeout| If one or more of the connections in which
this device is the target has timed out, the network status indicator shall be
flashing red. This shall be left only if all timed out connections are
reestablished or if the device is re- set.
Steady Red| Duplicate IP| If the device has detected that its IP address is
already in use, the network status indicator shall be steady red.
Flashing Green / Red| Self-test| While the device is performing its power up
testing, the network status indicator shall be flashing green / red.
Module Status
Indicator State | Summary | Requirement |
---|---|---|
Steady Off | No power | If no power is supplied to the device, the module status |
in- dicator shall be steady off.
Steady Green| Device operational| If the device is operating correctly, the
module status indi- cator shall be steady green.
Flashing Green| Standby| If the device has not been configured, the module
status in- dicator shall be flashing green.
Flashing Red| Minor fault| If the device has detected a recoverable minor
fault, the module status indicator shall be flashing red.
NOTE: An incorrect or inconsistent configuration would be considered a
minor fault.
Steady Red| Major fault| If the device has detected a non-recoverable major
fault, the module status indicator shall be steady red.
Flashing Green / Red| Self-test| While the device is performing its power up
testing, the module status indicator shall be flashing green / red.
Activity Status
Indicator State | Summary | Requirement |
---|---|---|
Flashing Green | Detects activity | If the MAC detects activity, the LED will be |
flashing green.
Red| – – – –| If the MAC detects a collision, the LED will be red.
Link Status
Indicator State | Summary | Requirement |
---|---|---|
Steady Off | Not powered, unknown link speed | If the device cannot determine |
link speed or power is off, the network status indicator shall be steady off.
Green| – – – –| If cable is wired and connected correctly, the LED will be
Green.
DeviceNet™ Communications
Terminal | Signal | Function |
---|---|---|
V+ | V+ | DeviceNet™ power |
CH | CAN_H | positive side of DeviceNet™ bus |
SH | shield | shield interconnect |
CL | CAN_L | negative side of DeviceNet™ bus |
V- | V- | DeviceNet™ power return |
- Communications instance 2
Slot B (PM [6] – [5] )
Slot E (PM [4,8,9] – [5] )
DeviceNet LED Indicators
Viewing the control from the front and then looking on top two LEDs can be
seen aligned vertically front to back. The LED closest to the front is
identified as the network (Net) LED where the one next to it would be
identified as the module (Mod) LED.
Network Status
Indicator LED | Description |
---|---|
Off | The device is not online and has not complet- ed the duplicate MAC ID |
test yet. The device may not be powered.
Green| The device is online and has connections in the established state
(allcated to a Master).
Red| Failed communication device. The device has detected an error that has
rendered it incapa- ble of communicating on the network (dupli- cate MAC ID or
Bus-off).
Flashing Green| The device is online, but no connection has been allocated or
an explicit connection has timed out.
Flashing Red| A poll connection has timed out.
Profibus DP Communications
- Wire T-/R- to the A terminal of the EIA-485 port.
- Wire T+/R+ to the B terminal of the EIA-485 port.
- Wire Digital Ground to the common terminal of the EIA-485 port.
- Do not route network wires with power wires. Connect network wires in daisy-chain fashion when connecting multiple devices in a network.
- A termination resistor should be used if this control is the last one on the network.
- If using a 150 Ω cable Watlow provides internal termination. Place a jumper across pins trB and B and trA and A.
- If external termination is to be used with a 150 Ω cable place a 390 Ω resistor across pins VP and B, a 220 Ω resistor across pins B and A, and lastly, place a 390 Ω resistor across pins DG and A.
- Do not connect more than 32 EZ-ZONE PM controllers on any given segment.
- Maximum EIA-485 network length: 1,200 meters (4,000 feet)
- 1/8th unit load on EIA-485 bus
- When termination jumpers are in place, there is 392 ohm pull up resistor to 5V and 392 ohm pull down resistor to DP. There is also a 221 ohm resistor between A and B.
- Communications instance 2
Slot B: PM [6] -[6]
Slot E: PM [4, 8, 9] -[6]
Profibus Terminal| EIA/TIA-485 Name| Watlow Terminal
Label| Function
---|---|---|---
VP (Voltage Po- tential)| – – – –| VP| +5Vdc
B-Line| B| B| T+/R+
A-Line| A| A| T-/R-
DP-GND| common| DG| common
Profibus DP LED Indicators
Viewing the unit from the front and then looking on top of the controller two
bi-color LEDs can be seen where only the front one is used. Definition
follows:
Closest to the Front
Indicator LED | Description |
---|---|
Red | Profibus network not detected |
Red Flashing | Indicates that the Profibus card is waiting for data exchange. |
Green | Data exchange mode |
Wiring a Serial EIA-485 Network
Do not route network wires with power wires. Connect network wires in daisy-
chain fashion when connecting multiple devices in a network. A termination
resistor may be required. Place a 120 Ω resistor across T+/R+ and T-/R- of the
last controller on a network.
Only one protocol per port is available at a time: either Modbus RTU or
Standard Bus.
A Network Using Watlow’s Standard Bus and an RUI/Gateway.
A Network with all Devices Configured using Modbus RTU.
Connecting a Computer to PM Controls Using B &B 485 to USB Converter
Note:
Do not leave a USB to EIA-485 converter connected to Standard Bus without
power (i.e., disconnecting the USB end from the computer while leaving the
converter connected on Standard Bus). Disturbance on the Standard Bus may
occur.
Note:
When connecting the USB converter to the PC it is suggested that the Latency
Timer be changed from the default of 16 msec to 1 msec. Failure to make this
change may cause communication loss between the PC running EZ-ZONE
Configurator software and the control.
To modify Latency Timer settings follow the steps below:
- Navigate to Device Manager.
- Double click on Ports.
- Right click on the USB serial port in use and select Properties.
- Click the tab labeled Port settings and then click the Advance button.
Chapter 3: Keys and Displays
Responding to a Displayed Message
An active message will cause the display to toggle between the normal settings
and the active message in the upper display and in the lower display.
Your response will depend on the message and the controller settings. Some
messages, such as Ramping and Tuning, indicate that a process is underway. If
the message was generated by a latched alarm and the condition no longer
exists or if an alarm has silencing enabled it can be silenced simply by
pushing the Infinity key. Alternatively, use the method below to view all and
then clear.
Push the Advance Key to display in the upper display and the message source
(such as ) in the lower display.Use the Up or Down keys to scroll through
possible responses, such as Clear or Silence , then push the Advance or
Infinity key to execute the action. See the Home Page for further information
on the Attention Codes.
Display | Parameter Name Description | Range | Appears If |
---|---|---|---|
**Attention |
** An active message will cause the display to toggle between the normal
settings and the active message in the upper display and a in the lower
display. Your re- sponse will depend on the message and the controller
settings. Some messages, such as Ramping and Tuning, indicate that a process
is underway. If the message was generated by a latched alarm, the mes- sage
can be cleared when the condition no longer exists. If an alarm has silencing
enabled, it can be silenced.
1.Push the Advance Key to display in the upper display and the message source
(such as ) in the lower display.
2.Use the Up and Down keys to scroll through possible responses, such as Clear
or Silence .
3.Press the Advance Key or Reset button to execute the action.
Alternatively, rather than scrolling through all messages simply push the
Reset but- ton to generate a clear.|
Alarm Low 1 to 4
Alarm High 1 to 4
Alarm Error 1 to 4
Error Input 1
Limit Low 1
Limit High 1
Limit Error 1
Value to high to be dis- played in 4 digit LED display
9999
Value to low to be dis- played in 4 digit LED display
<-1999| An alarm or error message is active.
Chapter 4: Home Page
Default Home Page Parameters
Watlow’s patented user-defined menu system improves operational efficiency.
The user-defined Home Page provides you with a shortcut to monitor or change
the parameter values that you use most often. The default Home Page is shown
on the following page. When a parameter normally located in the Setup Page or
Operations Page is placed in the Home Page, it is accessible through both. If
you change a parameter in the Home Page, it is automatically changed in its
original page. If you change a parameter in its original page it is
automatically changed in the Home Page.
Use the Advance Key to step through the other parameters. When not in pairs,
the parame-ter prompt will appear in the lower display, and the parameter
value will appear in the upper display. You can use the Up and Down keys to
change the value of writable parameters, just as you would in any other menu.
Note:
If a writable value is placed on the upper display and is paired with another
read only parameter on the lower display, the arrow keys affect the setting of
the upper display. If two writable parameters are paired, the arrow keys
affect the lower display.
- The Attention parameter appears only if there is an active message. An example of an active message could be a Input Error .
- If a sensor failure has occurred, dashes will be displayedin the upper display and the Manual Power (read-write) is in the lower display.
Navigating the EZ-ZONE PM Limit Controller PM6 Shown, Applies to All Models
Home Page from anywhere: Press the Reset key for two seconds to return to the
Home Page.Operations Page from Home
Page: Press both the Up and Down keys for three seconds.Setup Page from Home Page: Press both the Up and Down keys
for six seconds.
Note:
Keys must be held continuously until is displayed in green. If keys are
released when is displayed, press the infinity key or reset key to exit and
repeat until is displayed.Factory Page from
Home Page: Press both the Advance and Reset keys for six seconds..
Changing the Set Point
From the default Home Page the Limit Set Points, high and low, can be changed.
If high and low limits have been configured push the Advance key one time and
the Low Limit Set Point prompt will appear in the lower display while the
current set point will be displayed above. Pushing the Up or Down keys will
change the set point. Once done, simply push the Advance key to display the
High Limit Set Point will appear below and the current High Limit Set Point
will be displayed above. Again, to change simply push the Up and Down arrow
keys.
Modifying the Home Page
Follow the steps below to modify the Home Page:
-
Push and hold the Advance key and the Infinity key for approximately six seconds. Up- on entering the Factory Page the first menu will be the Custom Menu .
-
Push the Advance key where the lower display will show and the upper display will show .
-
Push the Advance button where the prompt for the Custom will be displayed on top and Parameter in the bottom.
There are twenty positions available that can be customized. -
Pushing the Up or Down arrow keys will allow for a customized selection to be made (see list of available parameters below).
Custom Menu Parameter Options
Description| **Prompt *
All Models**
None| Blank
Analog Input Value|
Cal In Offset|
Display Units|
Load Parameter Set|
Low Set Point|
High Set Point|
Hysteresis|
Low Limit Set Point|
High Limit Set Point|
Hysteresis|
Limit Status|
- The numerical digit shown in the prompts above (last digit), represents the parameter instance and can be greater than one.
Modifying the Display Pairs
The Home Page, being a customized list of as many as 20 parameters, can be configured in pairs of up to 10 via the Display Pairs prompt found in the Global Menu (Setup Page). The listing in the table that follows represents the Limit default Home page. It is important to note that some of the prompts shown may not appear simply because the feature is not being used or is turned off. As an example, the prompt shown in position 3 (Limit Low Set Point, ) will not appear unless the Limit Sides is set for low or both found on the Setup page under the Limit Menu.
Home Page Default Parameters
Custom Menu Number| Home Page Dis- play (defaults)| Parameter
Name| Custom Menu Display (defaults)
1 (Upper or left display)| Numerical value| Active Process Value| Firmware
revision 11.0 and above
Firmware below revi- sion 11.0
2 (Lower or right display)| or | Limit Status|
3| Numerical value| Low Limit Set Point|
4| Numerical value| High Limit Set Point|
5 to 20| (skipped)| |
Note:
When the Limit is in a default state (as shipped from factory), the display
will flash where the top display will show the Process Value and the bottom
display will flash and .
As stated above, the user can define ten pairs of prompts to appear on the
display every time the Advance key is pushed. In a default state, the Display
Pairs prompt (Set-up Page under the Global Menu) is equal to one with the
first pair displayed as is defined in the Home Page table above. If the
Display Pairs prompt were to be changed to two, pushing the Advance key one
time would cause the display to show the Low Limit Set Point on the top and
the High Limit Set Point on the bottom reflecting position 3 and 4
respectively.
Note::
Both of these parameters are writable and being paired in this manner only the
High Limit Set Point can be changed. Pairing two writable prompts will only
allow for the bottom one to be changed. On the other hand, if a writable value
is placed on the upper display and is paired with another read only parameter
on the lower display, the arrow keys affect the setting of the upper display.
The display can be configured to scroll through the Display Pairs by going to
the Setup Page under the Global Menu and changing the Display Time prompt to
something greater than 0. If set to 2, the display will scroll through the
pairs every 2 seconds starting with Custom Menu Pair 1 and 2, 3 and 4, etc…
Conventions Used in the Menu Pages
To better understand the menu pages that follow review the naming conventions
used. When encountered throughout this document, the word “default” implies as
shipped from the factory.
Conventions Used (cont .)
Each page (Operations, Setup, Profile and Factory) and their associated menus
have identical headers defined below:
Header Name | Definition |
---|---|
Display | Visually displayed information from the control. |
Parameter Name | Describes the function of the given parameter. |
Range | Defines options available for this prompt, i.e., min/max values |
(numerical), yes/no, etc… (further explanation below).
Default| Values as delivered from the factory.
Modbus Relative Ad- dress| Identifies unique parameters using either the
Modbus RTU or Modbus TCP protocols (further explanation below).
CIP (Common Industri- al Protocol)| Identifies unique parameters using either
the DeviceNet or EtherNet/IP protocol (further explanation below).
Profibus Index| Identifies unique parameters using Profibus DP protocol
(further explanation below).
Parameter ID| Identifies unique parameters used with other software such as,
LabVIEW.
Data Type R/W| uint = Unsigned 16 bit integer
dint = Signed 32-bit, long
string = ASCII (8 bits per character)
float = IEEE 754 32-bit
RWES = Readable
Writable
EEPROM (saved)
User Set (saved)
Display
Visual information from the control is displayed to the observer using a
fairly standard 7 segment display. Due to the use of this technology, several
characters displayed need some interpretation, see the list below:
Range
Within this column notice that on occasion there will be numbers found within
parenthesis.
This number represents the enumerated value for that particular selection.
Range selections can be made simply by writing the enumerated value of choice
using any of the available communications protocols. As an example, turn to
the Setup Page and look at the Analog In-put menu and then the Sensor Type
sEn prompt. To turn the sensor off using Modbus simply write the value of
62 (off) to register 368 and send that value to the control.
Communication Protocols
When using a communications protocol in conjunction with the EZ-ZONE PM there
are two pos- sible ports (instances) used. Port 1 or instance 1 is always
dedicated to Standard Bus commu- nications. This same instance can also be
used for Modbus RTU if ordered. Depending on the controller part number, port
2 (instance 2) can be used with Modbus, CIP and Profibus. For further
information read through the remainder of this section.
Modbus Introduction to the Modbus Protocol
Gould Modicon, now called AEG Schneider, first created the protocol referred
to as “Modbus RTU” used in process control systems. Modbus provides the
advantage of being extremely reliable in exchanging information, a highly
desirable feature for industrial data communications. This protocol works on
the principle of packet exchanges. The packet contains the address of the
controller to receive the information, a command field that says what is to be
done with the information, and several fields of data. Each PM parameter has a
unique Modbus address and they can be found in the following Operations, Setup
and Factory Pages.
All Modbus registers are 16-bits and as displayed in this User’s Guide are
relative addresses (actual). Some legacy software packages limit available
Modbus registers to 40000 to 49999 (5 digits). Many applications today require
access to all available Modbus registers which range from 400000 to 465535 (6
digits). For parameters listed as float, notice that only one (low order) of
the two registers is listed; this is true throughout this document. By
default, the low order word contains the two low bytes of the 32-bit
parameter. As an example, look in the Operations Page under the Analog Input
Menu for the Analog Input Value. Find the column identified in the header as
Modbus and notice that it lists register 360. Because this parameter is a
float it is actually represented by registers 360 (low order bytes) and 361
(high order bytes). The Modbus specification does not dictate which register
should be high or low order there- fore, Watlow provides the user the ability
to swap this order (Setup Page, Menu) from the default low/high to high/low .
Note: With the release of firmware revision 7.00 and above new functions
where introduced into this product line. With the introduction of these new
functions there was a reorganization of Modbus registers. Notice in the column
identified as Modbus the reference to Map 1 and Map 2 registers for each of
the various parameters. If the new functions of this product line are not to
be used, Map 1 (legacy PM controls) Modbus registers will be sufficient. The
Modbus register mapping can be changed in the Setup Page under the Menu. This
setting will apply across the control. We recommend using Map 2 for all new
applications. Use Map 1 only if it is desired to maintain backwards
compatibility.
It should also be noted that some of the cells in the Modbus column contain
wording pertain- ing to an offset. Several parameters in the control contain
more than one instance, such as, alarms (4). The Modbus register shown always
represents instance one. Take for an example the Silence Alarm parameter found
in the Setup Page under the Alarm Menu. Instance one of Map 1 is shown as
address 1490 and +50 is identified as the offset to the next instance. If
there was a desire to read or write to instance 3, simply add 100 to 1490 to
find its address, in this case, the instance 3 address for Silence Alarm is
1590.
The Modbus communications instance can be either 1 or 2 depending on the part
number.
Instance 1:
PM – [1] A
Instance 2:
PM – [2] A
To learn more about the Modbus protocol point your browser to
http://www.modbus.org.
Common Industrial Protocol (CIP) Introduction to CIP
Both DeviceNet and EtherNet/IP use open object based programming tools and use
the same addressing scheme. In the following menu pages notice the column
header identified as CIP.
There you will find the Class, Instance and Attribute in hexadecimal, (decimal
in parenthesis) which makes up the addressing for both protocols.
The CIP communications instance will always be instance 2.
Data Types Used with CIP
int | = Signed 16-bit integer |
---|---|
uint | = Signed 16-bit integer |
dint | = Signed 32-bits, long |
real | = Float, IEEE 754 32-bit |
string | = ASCII, 8 bits per character |
sint | = Signed 8 bits , byte |
To learn more about the DeviceNet and EtherNet/IP protocol point your browser
to http://www.odva.org.
Profibus DP
To accommodate for Profibus DP addressing the following menus contain a column
identified as Profibus Index. Data types used in conjunction with Profibus DP
can be found in the table below.
The Profibus communications instance will always be instance 2.
real | = Float, IEEE 754 32-bit |
---|---|
int | = Signed 16-bit integer |
byte | = 8-bits |
To learn more about the Profibus DP protocol point your browser to http://www.profibus.org
Chapter 5: Operations Page
PM Operation Page Parameters
To navigate to the Operations Page, follow the steps below:
- From the Home Page, press both the Up and Down keys for three seconds. will ap- pear in the upper display and will appear in the lower display.
- Press the Up or Down key to view available menus.
- Press the Advance Key to enter the menu of choice.
- If a sub-menu exists (more than one instance), press the Up or Down key to select and then press the Advance Key to enter.
- Press the Up or Down key to move through available menu prompts.
- Press the Infinity Key to move backwards through the levels: parameter to sub-menu, sub- menu to menu, menu to Home Page.
- Press and hold the Infinity Key for two seconds to return to the Home Page.
On the following pages, top level menus are identified with a yellow
background color.
Note:
Some of these menus and parameters may not appear, depending on the
controller’s options. See model number information in the Appendix for more
information. If there is only one instance of a menu, no sub-menus will
appear.
Note:
Some of the listed parameters may not be visible. Parameter visibility is
dependent upon controller part number.
| Analog Input Menu
---|---
| Analog Input (1 to 2)
| Analog Input Value
| Input Error
| Calibration Offset
| Digital Input/Output Menu
| Digital Input/Output (5 to 6)
| Output State
| Input State
| Event Status
| Limit Menu
| Limit
| Low Limit Set Point
| High Limit Set Point
| Clear Limit
| Limit Status
| Alarm Menu
| Alarm (1 to 4)
| Low Set Point
| High Set Point
| Clear Alarm
| Silence Alarm
| Alarm State
Operations Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP Class Instance Attribute hex (dec)| Pro- fibus Index| Pa- rame- ter ID| Data Type and Ac- cess **
Analog Input Menu
| Analog Input Analog Input Value View the process value.
Note:
Ensure that the Input Error (below) indicates no error (61) when reading this
value using a field bus protocol. If an error exists, the last known value
prior to the error occurring will be returned.| -1,999.000 to
9,999.000°F or units
-1,128.000 to
5,537.000°C| – – – –| Instance 1
Map 1 Map 2
360 360| 0x68 (104)
1
1| 0| 4001| float R
| Analog Input
Input Error
View the cause of the most recent er- ror. If the message is , this parameter
will display the cause of the input error.| None (61)
Open (65)
Shorted (127)
Measurement Error (140)
Bad Calibra- tion Data (139) Ambient Er- ror (9)
RTD Error (141)
Fail (32)
Not Sourced (246)| – – – –| Instance 1
Map 1 Map 2
362 362| 0x68 (104)
1
2| 1| 4002| uint R
| Analog Input Calibration Offset Offset the input reading to compen- sate for
lead wire resistance or other factors that cause the input reading to vary
from the actu- al process value.| -1,999.000 to
9,999.000°F or units
-1,110.555 to
5,555.000°C| 0.0| Instance 1
Map 1 Map 2
382 382| 0x68 (104)
1
0xC (12)| 2| 4012| float RWES
** R: Read, W: Write, E: EEPROM, S: User Set
Operations Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP Class Instance Attribute hex (dec)| Pro- fibus Index| Pa- rame- ter ID| Data Type and Ac- cess **
Digital Input/Output Menu
| Digital Output (5
to 6)
Output State View the state of this output.| Off (62)
On (63)| – – – –| Instance 5
Map 1 Map 2
1012 1132
Offset to next instance equals +30| 0x6A (106)
5 to 6
7| 46| 6007| uint R
| Digital Input (5 to 6)
Input State
View this event in- put state.| Off (62)
On (63)| – – – –| Instance 5
Map 1 Map 2
1020 1140
Offset to next instance equals +30| 0x6A (106)
5 to 6
0x0B (11)| – – – –| 6011| uint R
| Digital Input (5 to 6)
Event Status
View this event in- put state.| Inactive (41)
Active (5)| – – – –| Instance 5
Map 1 Map 2
1408 1648
Offset to next instance equals +20| 0x6E (110)
5 to 6
5| 140| 10005| uint R
No Dis- play| EZ-Key/s (1 to 2)
Event Status
View this event in- put state.| Inactive (41)
Active (5)| – – – –| Instance 1
Map 1 Map 2
1328 1568
Instance 2
Map 1 Map 2
1348 1588| 0x6E (110)
3 to 4
5| 140| 10005| uint R
| Limit
Low Limit Set Point Set the low process value that will trig- ger the limit.|
-1,999.000 to
9,999.000°F or units
-1,128.000 to
5,537.000°C| 0.0°F or
units
-18.0°C| Instance 1
Map 1 Map 2
684 724| 0x70 (112)
1
3| 38| 12003| float RWES
| Limit
High Limit Set Point
Set the high process value that will trig- ger the limit.| -1,999.000 to
9,999.000°F or units
-1,128.000 to
5,537.000°C| 0.0°F or
units
-18.0°C| Instance 1
Map 1 Map 2
686 726| 0x70 (112)
1
4| 39| 12004| float RWES
** R: Read, W: Write, E: EEPROM, S: User Set
Operations Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP Class Instance Attribute hex
(dec)| Pro- fibus Index| Pa- rame- ter ID| Data Type and
Ac- cess **
| Limit (1)
Clear Limit Clear limit once limit condition is cleared.| Clear (0)
No Change (255)| – – – –| Instance 1
Map 1 Map 2
680 720| 0x70 (112)
1
1| – – – –| 12014| uint W
| Limit (1)
Limit Status Reflects whether or not the limit is in a safe or failed mode..|
| – – – –| Instance 1
Map 1 Map 2
– – – – 744| 0x70 (112)
1
0x0D (13)| – – – –| 12013| uint R
No Dis- play| Limit
Limit State Clear limit once limit condition is cleared.| Off (62)
None (61)
Limit High (51)
Limit Low (52)
Error (225)| – – – –| Instance 1
Map 1 Map 2
690 730| 0x70 (112)
1
6| – – – –| 12006| uint R
| Alarm (1 to 4) Low Set Point If Type (Setup
Page, Alarm Menu) is set to:
Process – set the process value that will trigger a low alarm.| -1,999.000 to
9,999.000°F or units
-1,128.000 to 5,537.000°C| 32.0°F
or units 0.0°C| Instance 1
Map 1 Map 2
1482 1882
Offset to next instance (Map 1) equals +50
Offset to next instance (Map 2)
equals +60| 0x6D (109)
1 to 4
2| 18| 9002| float RWES
| Alarm (1 to 4) High Set Point If Type (Setup Page, Alarm Menu) is set to:
Process – set the process value that will trigger a high alarm.| -1,999.000 to
9,999.000°F or units
-1,128.000 to 5,537.000°C| 300.0
°F or units 150.0
°C| Instance 1
Map 1 Map 2
1480 1880
Offset to next instance (Map 1)
equals +50
Offset to next instance (Map 2)
equals +60| 0x6D (109)
1 to 4
1| 19| 9001| float RWES
** R: Read, W: Write, E: EEPROM, S: User Set
Operations Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP Class Instance Attribute hex (dec)|
Pro- fibus Index| Pa- rame- ter
ID| Data Type and Ac- cess **
| Alarm (1 to 4)
Clear Alarm
Write to this reg- ister to clear an alarm| | – – – –| Instance 1
Map 1 Map 2
1504 1904
Offset to next instance (Map1 1
equals +50,
Map 2 equals
+60)| 0x6D (109)
1 to 4
0x0D (13)| – – – –| 9026| uint W
| Alarm (1 to 4) Silence Alarm Write to this reg- ister to silence an alarm| |
| Instance 1
Map 1 Map 2
1506 1906
Offset to next instance (Map1 1
equals +50,
Map 2 equals
+60)| 0x6D (109)
1 to 4
0x0E (14)| – – – –| 9027| uint W
| Alarm (1 to 4)
State
Current state of alarm| Startup (88)
None (61)
Blocked (12)
Alarm low (8)
Alarm high (7)
Error (28)| – – – –| Instance 1
Map 1 Map 2
1496 1896
Offset to next instance (Map1 1
equals +50,
Map 2 equals
+60)| 0x6D (109)
1 to 4
9| – – – –| 9009| uint R
No Dis- play| Alarm (1 to 4)
Alarm Clearable Indicates if alarm can be cleared.| No (59)
Yes (106)| | Instance 1
Map 1 Map 2
1502 1902
Offset to next instance (Map1 1
equals +50,
Map 2 equals
+60)| 0x6D (109)
1 to 4
0xC (12)| – – – –| 9012| uint R
No Dis- play| Alarm (1 to 4)
Alarm Silenced Indicates if alarm is silenced.| No (59)
Yes (106)| – – – –| Instance 1
Map 1 Map 2
1500 1900
Offset to next instance (Map1 1
equals +50,
Map 2 equals
+60)| 0x6D (109)
1 to 4
0x0B (11)| – – – –| 9011| uint R
** R: Read, W: Write, E: EEPROM, S: User Set
Operations Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP Class Instance Attribute hex
(dec)| Pro- fibus Index| Pa- rame- ter ID| Data Type and
Ac- cess **
No Dis- play| Alarm (1 to 4)
Alarm Latched Indicates if alarm is latched.| No (59)
Yes (106)| – – – –| Instance 1
Map 1 Map 2
1498 1898
Offset to next instance (Map1 1
equals +50,
Map 2 equals
+60)| 0x6D (109)
1 to 4
0x0A (10)| – – – –| 9010| uint R
** R: Read, W: Write, E: EEPROM, S: User Set
Chapter 6: Setup Page
Navigating the Setup Page
To navigate to the Setup Page follow the steps below:
-
From the Home Page, press and hold both the Up and Down keys for six seconds. will appear in the upper display and will appear in the lower display. If the up and down arrow keys are released where appears in the lower display, simply
press and hold those same keys for an additional 3 seconds.
Note: (for firmware release 13 and below)
If keys are released when is displayed, press the Infinity Key or reset key to exit and repeat until is displayed. -
Press the Up or Down key to view available menus.
-
Press the Advance Key to enter the menu of choice.
-
If a sub-menu exists (more than one instance), press the Up or Down key to select and then press the Advance Key to enter.
-
Press the Up or Down key to move through available menu prompts.
-
Press the Infinity Key to move backwards through the levels: parameter to sub-menu, sub- menu to menu, menu to Home Page.
-
Press and hold the Infinity Key for two seconds to return to the Home Page.
On the following pages, top level menus are identified with a yellow background color.
Note:
Some of these menus and parameters may not appear, depending on the
controller’s options. See model number information in the Appendix for more
information. If there is only one instance of a menu, no sub-menus will
appear.
Note:
Some of the listed parameters may not be visible. Parameter visibility is
dependent upon controller part number.* These parameters/prompts
are available with firmware revisions 11 .0 and above .
Setup Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
Analog Input Menu
| Analog Input
Sensor Type
Set the analog sen- sor type to match the device wired to this input.
Note:
There is no open sensor protection for process inputs.| Off (62)
Thermocouple (95)
Millivolts (56)
Volts dc (104)
Milliamps dc (112)
RTD 100 Ω (113)
RTD 1,000 Ω (114)
Potentiometer 1
kΩ (155)
Thermistor (229)| Thermo- couple or Thermis- tor| Instance 1
Map 1 Map 2
368 368| 0x68 (104)
1
5| 3| 4005| uint RWES
| Analog Input
TC Linearization Set the linearization to match the ther- mocouple wired to
this input.| B (11) K (48)
C (15) N (58)
D (23) R (80)
E (26) S (84)
(30) (93)
(46)| J| Instance 1
Map 1 Map 2
370 370| 0x68 (104)
1
6| 4| 4006| uint RWES
| Analog Input
RTD Leads
Set to match the number of leads on the RTD wired to this input.| 2 (1)
3 (2)| 2| Instance 1
Map 1 Map 2
372 372| 0x68 (104)
1
7| – – – –| 4007| uint RWES
| Analog Input
Units
Set the type of units the sensor will mea- sure.| Absolute Tem- perature
(1540)
Relative Humidity (1538)
Process (75)
Power (73)| Process| Instance 1
Map 1 Map 2
– – – – 442| 0x68 (104)
1
0x2A (42)| 5| 4042| uint RWES
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Analog Input
Scale Low
Set the low scale for process inputs. This value, in millivolts,
volts or milliamps, will correspond to the Range Low output of this function
block.| -100.00 to 1,000.00| 0.0| Instance 1
Map 1 Map 2
388 388| 0x68
(104)
1
0xF (15)| 6| 4015| float
RWES
| Analog Input
Scale High
Set the high scale
for process inputs.
This value, in millivolts, volts or milliamperes, will correspond
to the Range High output of
this function block.| -100.00 to 1,000.00| 20.0| Instance 1
Map 1 Map 2
390 390| 0x68
(104)
1
0x10
(16)| 7| 4016| float
RWES
| Analog Input
Range Low
Set the low range for this function
block’s output.| -1,999.000 to
9,999.000| 0.0| Instance 1
Map 1 Map 2
390 390| 0x68
(104)
1
0x11
(17)| 78| 4017| float
RWES
| Analog Input
Range High
Set the high range for this function
block’s output.| -1,999.000 to
9,999.000| 9,999| Instance 1
Map 1 Map 2
394 394| 0x68
(104)
1
0x12
(18)| 9| 4018| float
RWES
| Analog Input
Process Error Enable
Turn the Process Error Low feature on or off.| Off (62)
Low (53)| Off| Instance 1
Map 1 Map 2
418 418| 0x68
(104)
1
0x1E
(30)| 10| 4030| float
RWES
| Analog Input
Process Error Low
Value
If the process value drops below this value, it will trigger an input error.|
100.00 to 1,000.00| 0.0| Instance 1
Map 1 Map 2
420 420| 0x68
(104)
1
0x1F
(31)| 11| 4031| float
RWES
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Analog Input Thermistor Curve Select a curve to ap- ply to the thermistor
input.| Curve A (1451)
Curve B (1452)
Curve C (1453)
Custom (180)| Curve A| Instance 1
Map 1 Map 2
434 434| 0x68 (104)
1
0x26 (38)| – – – –| 4038| uint RWES
| Analog Input Resistance Range Set the maximum resistance of the thermistor
input.| 5K (1448)
10K (1360)
20K (1361)
40K (1449)| 40K| Instance 1
Map 1 Map 2
432 432| 0x68 (104)
1
0x25 (37)| – – – –| 4037| uint RWES
| Analog Input
Filter
Filtering smooths out the process sig- nal to both the dis- play and the
input. Increase the time to increase filtering.
Note:
Filter does not apply to the Limit sensor but does apply to all other
functions.| 0.0 to 60.0 seconds| 0.5| Instance 1
Map 1 Map 2
386 386| 0x68 (104)
1
0xE (14)| 12| 4014| float RWES
| Analog Input
Input Error Latching Turn input error latching on or off. If latching is on, errors must be manually cleared.
| Off (62)
On (63)| Off| Instance 1
Map 1 Map 2
414 414| 0x68 (104)
1
0x1C (28)| – – – –| 4028| uint RWES
| Analog Input Display Precision Set the precision of the displayed value.|
Whole (105)
Tenths (94)
Hundredths (40)
Thousandths (96)| Whole| Instance 1
Map 1 Map 2
398 398| 0x68 (104)
1
0x14 (20)| – – – –| 4020| uint RWES
| Analog Input Calibration Offset * Offset the input reading to compen- sate
for lead wire resistance or other factors that cause the input reading to vary
from the actual process value.| -1,999.000 to
9,999.000°F or units
-1,110.555 to 5,555.000°C| 0.0| Instance 1
Map 1 Map 2
382 382| 0x68 (104)
1
0xC (12)| 2| 4012| float RWES
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)|
Pro- fibus Index| Param- eter ID| Data Type and Access **
| Analog Input
Analog Input Value
- View the process value.
Note:
Ensure that the Er- ror Status (below) indicates no error
(61) when reading this value using a field bus protocol. If an error exists, the last known value prior to the error occurring will be re- turned.| -1,999.000 to
9,999.000°F or units
-1,128.000 to 5,537.000°C| – – – –| Instance 1
Map 1 Map 2 360
360| 0x68 (104)
1
1| 0| 4001| float R
| Analog Input Input Error * View the cause of
the most recent er- ror.| None (61)
Open (65)
Shorted (127)
Measurement Error (140)
Bad Calibra- tion Data (139) Ambient Error (9)
RTD Error (141)
Fail (32)| – – – –| Instance 1
Map 1 Map 2
362 442| 0x68 (104)
1
2| 1| 4002| uint R
Digital Input/Output Menu
| Digital Input/Output (5 to 6)
Direction
Set this function to operate as an input or output.| Output (68)
Input Voltage (193)
Input Dry Con- tact (44)| Output| Instance 5
Map 1 Map 2
1000 1120
Offset to next instance (Map 1 & Map 2)
equals +30| 0x6A (106)
5 to 6
1| 82| 6001| uint RWES
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)|
Pro- fibus Index| Param- eter ID| Data Type and Access **
507-494-5656 between 7 a.m. and 5 p.m., Central Standard Time (CST). Ask for
for an Applications Engineer. Please have the following information available
when calling: Complete model number All configuration information User's Guide
Factory Page Return Material Authorization (RMA) Call Watlow Customer Service,
507-454-5300, for a Return Material
Authorization (RMA) number before returning any item for repair. If you do not
know why the product failed, contact an Application Engineer or Product
Manager. All RMA’s require: • Ship-to address • Bill-to address • Contact name
• Phone number • Method of return shipment • Your P.O. number • Detailed
description of the problem • Any special instructions • Name and phone number
of person returning the product. Prior approval and an Return Merchandise
Authorization number from the Customer Service Department is required when
returning any product for credit, repair or evaluation. Make sure the Return
Merchandise Authorization number is on the outside of the carton and on all
paperwork returned. Ship on a Freight Prepaid basis. After we receive your
return, we will examine it and try to verify the reason for return- ing it. In
cases of manufacturing defect, we will enter a repair order, replacement order
or issue credit for material returned. In cases of customer misuse, we will
provide repair costs and request a purchase order to proceed with the repair
work. To return products that are not defective, goods must be in new
condition, in the origi nal boxes and they must be returned within 120 days of
receipt. A 20 percent restocking charge is applied for all returned stock
controls and accessories. If the unit cannot be repaired, you will receive a
letter of explanation and be given the option to have the unit returned to you
at your expense or to have us scrap the unit. Watlow reserves the right to
charge for no trouble found (NTF) returns. This EZ-ZONE® PM User’s Guide is
copyrighted by Watlow Electric, Inc., © August 2016 with all rights reserved.
EZ-ZONE PML is covered by U.S. Patent Numbers: 6,005,577 and Patents Pending
Chapter 1: Overview Available EZ-ZONE PM Literature and Resources Document
Title and Part Number Description EZ-ZONE PM Integrated PID Controller User's
Guide, part number: 0600-0059-0000 Describes how to connect and use an
advanced PID loop controller. This particular model can be ordered with two
loops of PID control and integrated limit controller with up to 4 outputs.
Like all PM controllers, it comes with Standard Bus communications while also
offering as an option many of the most popular industrial protocols available
today. EZ-ZONE PM PID Controller User's Guide, part number: 06000058-0000
Describes how to connect and use an advanced PID loop controller. This
particular model is limited to one control loop and 2 outputs. Like all PM
controllers, it comes with Standard Bus communications. As an additional
option, it can also be ordered with Modbus® RTU communications. EZ-ZONE Remote
User Interface (RUI) User's Guide, part number: 0600-0060-0000 The RUI
provides a visual remote LED display for the PM/RM configuration and setup
menus. This document illustrates and describes connections and also describes
the Home Page for each EZ-ZONE device as viewed from the RUI. EZ-ZONE PM
Specification Sheet, part number: winezpm0516 Describes the PM family hardware
options, features, benefits and technical specifications. Watlow Support Tools
DVD, part number: 0601-0001-0000 Contains all related user documents, tutorial
videos, application notes, utility tools, etc... The DVD described above ships
with the product and as stated contains all of the literature above as well as
much more. If the DVD is not available one can be acquired by contacting
Watlow Customer Service at
1-507-454-5300. As an alternative to
the DVD, all of the user documentation described above can also be found on
the Watlow website. Click on the following link to find your document of
choice: http://www.watlow.com/literature/index.cfm. Once there, simply type in
the desired part number (or name) into the search box and download free
copies. Printed versions of all user documents can also be purchased here as
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TechlitComments@watlow.com Introduction The EZ-ZONE® PM takes the pain out of
solving your thermal loop requirements. Watlow’s EZ-ZONE PM controllers offer
options to reduce system complexity and the cost of control loop ownership.
You can order the EZ-ZONE PM as a Limit, PID or an Integrated PID/Limit
controller. You can also select from a number of industrial serial
communications protocols as options to enable connectivity into a distributed
control system or to simply help manage system performance over a network.
Standard Features and Benefits EZ-ZONE configuration communications and
software Saves time and improves the reliability of controller set up FM
Approved Over-under Limit with Auxiliary Outputs Increases user and equipment
safety for over-under temperature conditions To meet agency requirements,
output 2 is the fixed limit output. Parameter Save & Restore Memory Reduces
service calls and down time Agency approvals: UL® Listed, CSA, CE, RoHS,
W.E.E.E. FM Assures prompt product acceptance Reduces end product
documentation costs Sem i F47-0200 P3T Armor Sealing System NEMA 4X and IP65
offers water and dust resistance, can be cleaned and washed down (indoor use
only) Backed up by UL 50 independent certification to NEMA 4X specification
Three-year warranty Demonstrates Watlow’s reliability and product support
Touch-safe Package IP2X increased safety for installers and operators EZ-Key/s
Programmable EZ-Key enables simple one-touch operation of repetitive user
activities Programmable Menu System Reduces set up time and increases operator
efficiency Full Featured Alarms Improves operator recognition of system faults
Provides control of auxiliary devices Three-year warranty Demonstrates
Watlow’s reliability and product support A Conceptual View of the PM The
flexibility of the PM software and hardware allows for a large range of
configurations. Acquiring a better understanding of the controller’s overall
functionality and capabilities while at the same time planning out how the
controller can be used will deliver maximum effectiveness in your application.
It is useful to think of the controller in terms of functions; there are
internal and external functions. An input and an output would be considered
external functions where the limit, PID or alarm function would be an internal
function. Information flows from an input function to an internal function to
an output function when the controller is properly configured. A single PM
controller can carry out several functions at the same time, for instance (but
not limited to), PID control, checking for a limit condition, monitoring for
several different alarm situations, etc... To ensure that the application
requirements are being met, it is important to first give thought to each
external process and then configuring the controller’s internal functions to
properly accommodate the application requirements. Inputs The inputs provide
the information that any given programmed procedure can act upon. In a simple
form, this information may come from an operator pushing a button or from a
sensor monitoring the temperature of a part being heated or cooled. Each
analog input typically uses a thermocouple or RTD to read the process
temperature. It can also read volts, current or resistance, allowing it to use
various devices to read a wide array of values. The settings in the Analog
Input Menu (Setup Page) for each analog input must be configured to match the
device connected to that input. A PM with digital input/output (DIO) hardware
includes two sets of terminals where each of which can be used as either an
input or an output. Each pair of terminals must be configured to function as
either an input or output with the direction parameter in the Digital
Input/Output Menu (Setup Page). Each digital input reads whether a device is
active or inactive. The Function or EZ Key/s (PM4/6/8/9 only) on the front
panel of the PM also operates as a digital input by toggling the function
assigned to it in the Digital Input Function parameter in the Function Key
Menu (Setup Page). Internal Functions The controller will use input signals to
calculate a value and then perform an operation. A sample of some functions
may be as simple as: Detect a failure of the primary sensing device and trip a
contactor to remove power from the heating element Reading a digital input to
set a state to true or false Evaluate an incoming temperature to determine an
alarm state (on or off) Compare an input value to the set point and calculate
the optimal power for a heater To set up a function, it’s important to define
the source, or instance, to use. For example, if the control is equipped with
DIO they can be configured to respond to an alarm. If configured as such, the
digital output must be tied to the desired alarm instance (1 to 4). Using this
as an example, the Function for the digital output would be defined as an
Alarm where the Instance would be selected as 1, 2, 3, or 4 corresponding to
the alarm instance that will drive the output. Keep in mind that a function is
a user-programmed internal process that does not execute any action outside of
the controller. To have any effect outside of the controller, an output must
be configured to respond to a function. Outputs Outputs can perform various
functions or actions in response to information provided by a function such
as, removal of the control voltage to a contactor; operating a heater, turning
a light on or off, unlocking a door, etc... Assign a Function to any available
output on the Setup Page within the Output Menu or Digital Input/Output Menu.
Then select which instance of that function will drive the selected output.
For example, you might assign an output to respond to alarm 4 (instance 4).
You can assign more than one output to respond to a single instance of a
function. For example, alarm 2 could be used to trigger a light connected to
output 1 and a siren connected to digital output 5. Input Events and Output
Events Input events are internal states that are set by the digital inputs.
Digital Input 5 provides the state of input event 1, and Digital Input 6
provides the state of input event 2. The setting of Digital Input Function
(Setup Page, Digital Input/Output Menu) does not change the relationship
between the input and the event. An input will still control the input event
state, even if Digital Input Function is set to None. EZ-ZONE® PM Enhanced
Limit PM4/6/8/9 Models - System Diagram (with communications options 2, 3, 5
or 6) EZ-ZONE PM Enhanced Limit Controller System Diagram with Communications
Universal Sensor Input, Configuration Communications, Red/Green 7-Segment
Display EZ-ZONE® PM Limit All Models System Diagram Universal Sensor Input,
Configuration Communications, Red/Green 7-Segment Display EZ-ZONE™ PM Limit
Controller Chapter 2: Install and Wire Dimensions 1/32 DIN (PM3) Recommended
Panel Spacing 1/16 DIN (PM6) 1/16 DIN (PM6) Recommended Panel Spacing 1/8 DIN
(PM8) Vertical 1/8 DIN (PM8) Vertical Recommended Panel Spacing 1/8 DIN (PM9)
Horizontal 1/8 DIN (PM9) Horizontal Recommended Panel Spacing 1/4 DIN (PM4)
1/4 DIN (PM4) Recommended Panel Spacing Installation Make the panel cutout
using the mounting template dimensions in this chapter. Insert the case
assembly into the panel cutout. While pressing the case assembly firmly
against the panel, slide the mounting collar over the back of the controller.
If the installation does not require a NEMA 4X seal, simply slide together
until the gasket is compressed. For a NEMA 4X (UL50, IP65) seal, alternately
place and push the blade of a screwdriver against each of the the four corners
of the mounting collar assembly. Apply pressure to the face of the controller
while pushing with the screwdriver. Don't be afraid to apply enough pressure
to properly install the controller. The seal system is compressed more by
mating the mounting collar tighter to the front panel (see pictures above). If
you can move the case assembly back and forth in the cutout, you do not have a
proper seal. The tabs on each side of the mounting collar have teeth that
latch into the ridges on the sides of the controller. Each tooth is staggered
at a different depth from the front so that only one of the tabs, on each
side, is locked onto the ridges at a time. Slide the mounting collar over the
back of the controller. Place the blade of a screwdriver in any of the corner
of the mounting collar assembly. Note: There is a graduated measurement
difference between the upper and lower half of the display to the panel. In
order to meet the seal requirements mentioned above, ensure that the distance
from the front of the top half of the display to the panel is 16 mm (0.630
in.) or less, and the distance from the front of the bottom half and the panel
is 13.3 mm (0.525 in.) or less. Removing the Mounted Controller from Its Case
From the controller's face, pull out the tabs on each side until you hear it
click. Grab the unit above and below the face with two hands and pull the unit
out. On the PM4/8/9 controls slide a screwdriver under the pry tabs and turn.
Returning the Controller to its Case Ensure that the orientation of the
controller is correct and slide it back into the housing. Note: The controller
is keyed so if it feels that it will not slide back in do not force it. Check
the orientation again and reinsert after correcting. Using your thumbs push on
either side of the controller until both latches click. Chemical Compatibility
This product is compatible with acids, weak alkalis, alcohols, gamma radiation
and ultraviolet radiation. This product is not compatible with strong alkalis,
organic solvents, fuels, aromatic hydrocarbons, chlorinated hydrocarbons,
esters and keytones. Wiring Slot A Slot B Slot E Terminal Function
Configuration Inputs Universal, RTD and Thermistor Inputs T1 S1 R1 S2 (RTD) or
current + S3 (RTD), thermocouple -, current -, volts - or potentiometer wiper,
thermistor S1 (RTD), thermocouple + or volts +, therm- istor, potentiometer
Universal Sensor Input 1: all configurations Outputs Switched dc/open
collector 1 2 3 4 X1 W1 Y1 X3 W3 Y3 common (Any switched dc output can use
this common.) dc- (open collector) dc+ Output 1: PM [4, 6, 8, 9] [C] -
AAA Output 3: PM [4, 6, 8, 9] - [C] AAA Switched dc W4 Y4 dc-
dc+ Output 4: PM [4, 6, 8, 9] - [C] AAA Universal Process F3 G3 H3
voltage or current - voltage + current + Output 3: PM [4, 6, 8, 9] -
[F] AAA Mechanical Relay 5 A, Form C L1 K1 J1 L3 K3 J3 normally open
commonnormally closed Output 1: PM [4, 6, 8, 9] E - AAA Output 3:
PM [4, 6, 8, 9] - [E] AAA Mechanical Relay 5 A, Form A L2 K2 L4 K4
normally open common Output 2: PM [4, 6, 8, 9] J- AAA Output 4:
PM [4, 6, 8, 9] - [J] AAA Solid-State Relay 0.5 A, Form A L3 K3 L4
K4 normally open common output 3: PM [4, 6, 8, 9] - [K] AAA output
4: PM [4, 6, 8, 9] - [K] AAA Communications Modbus RTU 232/485
Communications CB CA CC CB CA C5 C3 C2 CB CA CC CB CA C5 C3 C2 Modbus RTU
EIA-485 T+/R+ Modbus RTU EIA-485 T-/R- Modbus RTU EIA-485 common Modbus RTU
EIA-485 T+/R+ Modbus RTU EIA-485 T-/R- Modbus RTU EIA-232 common Modbus RTU
EIA-232 to DB9 pin 2 Modbus RTU EIA-232 to DB9 pin 3 Slot B: PM6 -[2] A
A A AAA Slot E: PM [4, 8, 9] -[2] A A A AAA DeviceNet™ Communications
V+ CH SH CL V- V+ CH SH CL V- DeviceNet™ power Positive side of DeviceNet™ bus
Shield interconnect Negative side of DeviceNet™ bus DeviceNet™ power return
DeviceNet™ Communications Slot B: PM6 -[5] A A A AAA Slot E: PM [4, 8,
9] -[5] A A A AAA Wiring (cont .) Slot A Slot B Slot E Terminal
Function Configuration Communications (cont.) EtherNet/IP™ and Modbus® TCP E8
E7 E6 E5 E4 E3 E2 E1 E8 E7 E6 E5 E4 E3 E2 E1 EtherNet/IP™ and Modbus TCP
unused EtherNet/IP™ and Modbus TCP unused EtherNet/IP™ and Modbus TCP receive
- EtherNet/IP™ and Modbus TCP unused EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP receive + EtherNet/IP™ and Modbus TCP transmit -
EtherNet/IP™ and Modbus TCP transmit + Slot B: PM6 -[3] A A A AAA Slot
E: PM [4, 8, 9] -[3] A A A AAA Profibus DP Communications VP B A DG trB
B A trA VP B A DG trB B A trA Voltage Potential EIA-485 T+/R+ EIA-485 T-/R-
Digital ground (common) Termination resistor B EIA-485 T+/R+ EIA-485 T-/R-
Termination resistor A Slot B: PM6 -[6] A A A AAA Slot E: PM [4, 8, 9]
-[6] A A A AAA Slot C Terminal Function Configuration Power 98 99 Power
input: ac or dc+ Power input: ac or dc- all Standard Bus or Modbus EIA-485 CC
CA CB Standard Bus or Modbus RTU EIA-485 Common Standard Bus or Modbus RTU
EIA-485 T-/R- Standard Bus or Modbus RTU EIA-485 T+/ R+ Standard Bus or Modbus
PM -[1] AAA Standard Bus or Modbus EIA-232/485 CF CD CE
Standard Bus EIA-485 common Standard Bus EIA-485 T-/R- Standard Bus EIA-485
T+/R+ PM -[A, 2 or 3] AAA 2 - Digital I/O Points B5 D6 D5
Digital input-output common Digital input or output 6 Digital input or output
5 PM [2] - AAA PM [4] - AAA Slot Orientation -
Back View Note: Slot B above can also be configured with a communications
card. PM Integrated Isolation Block Warning: Use National Electric (NEC) or
other country-specific standard wiring and safety practices when wiring and
connecting this controller to a power source and to electrical sensors or
peripheral devices. Failure to do so may result in damage to equipment and
property, and/or injury or loss of life. Note: Maximum wire size termination
and torque rating: 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination
or two 1.31 mm2 (16 AWG) 0.56 Nm (5.0 in-lb.) torque Note: Adjacent terminals
may be la- beled differently, depending on the model number . Note: To prevent
damage to the controller, do not connect wires to unused terminals. Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops. PM [3,4] - A Minimum/Maximum Ratings 12 to 40VÎ (dc)
20 to 28VÅ (ac) Semi Sig F47 47 to 63 Hz 14VA maximum power consumption (PM4,
8 and 9) 10VA maximum power consumption (PM6) PM [1,2] - A
Minimum/Maximum Ratings 85 to 264VÅ (ac) 100 to 240VÅ (ac) Semi Sig F47 47 to
63 Hz 14VA maximum power consumption (PM4, 8 and9) 10VA maximum power
consumption (PM6) Digital Input 5 - 6 Digital Input PM [2,4] - A
Update rate 10 Hz Dry contact or dc voltage DC Voltage Input not to
exceed 36VÎ (dc) at 3mA Input active when > 3VÎ (dc) @ 0.25mA Input inactive
when < 2V Dry Contact Input inactive when > 500Ω Input active when < 100Ω
Maximum short circu it 13mA Warning: Use National Electric (NEC) or other
country-specific standard wiring and safety practices when wiring and
connecting this controller to a power source and to electrical sensors or
peripheral devices. Failure to do so may result in damage to equipment and
property, and/or injury or loss of life. Note: Maximum wire size termination
and torque rating: 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination
or two 1.31 mm2 (16 AWG) 0.56 Nm (5.0 in-lb.) torque Note: Adjacent terminals
may be la- beled differently, depending on the model number . Note: To prevent
damage to the controller, do not connect wires to unused terminals. Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops. Input 1 Thermocouple PM [L] - A 2kΩ maximum source
resistance >20MΩ input impedance 3µA open-sensor detection Thermocouples are
polarity sensitive. The nega- tive lead (usually red) must be connected to S1
To reduce errors, the extension wire for ther- mocouples must be of the same
alloy as the thermocouple PM [L] - A Platinum, 100 and 1kΩ
@ 0°C Calibration to DIN curve (0.00385 Ω/Ω/°C) 20Ω total lead resistance RTD
excitation current of 0.09mA typical. Each ohm of lead resistance may affect
the reading by 0.03°C. For 3-wire RTDs, the S1 lead (usually white) must be
connected to R1 and/or R2 For best accuracy use a 3-wire RTD to compensate for
lead-length resistance. All three lead wires must have the same resistance PM
[L] - A 0 to 20mA @ 100Ω input impedance 0 to 10V (dc) @
20kΩ input imped- ance 0 to 50mV (dc) @ 20kΩ input im- pedance Scalable
Warning: Use National Electric (NEC) or other country-specific standard wiring
and safety practices when wiring and connecting this controller to a power
source and to electrical sensors or peripheral devices. Failure to do so may
result in damage to equipment and property, and/or injury or loss of life.
Note: Maximum wire size termination and torque rating: 0.0507 to 3.30 mm2 (30
to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG) 0.56 Nm (5.0 in-
lb.) torque Note: Adjacent terminals may be la- beled differently, depending
on the model number . Note: To prevent damage to the controller, do not
connect wires to unused terminals. Note: Maintain electrical isolation between
analog input 1, digital input-outputs, switched dc/open collector outputs and
process outputs to prevent ground loops. Quencharc Note: Switching pilot duty
inductive loads (relay coils, solenoids, etc.) with the mechanical relay,
solid state relay or open collector output options requires use of an R.C.
suppressor. Input 1 Potentiometer PM [L] - A Use a 1kΩ
potentiometer. Input 1 Thermistor PM [M] - A >20MΩ input
impedance 3µA open-sensor detection Digital Output 5 - 6 PM [2,4] -
A Digital Output SSR drive signal Update rate 10 Hz Maximum open
cir- cuit voltage is 22 to 25VÎ (dc) PNP transistor source Typical drive; 21mA
@ 4.5VÎ (dc) for DO5, and 11mA @ 4.5V for DO6 Current limit 24mA for Output 5
and 12mA Output 6 Output 5 capable of driving one 3-pole DIN-A-MITE Output 6
capable of driving one 1-pole DIN-A-MITE Note: See output curves be- low.
Warning: Use National Electric (NEC) or other country-specific standard wiring
and safety practices when wiring and connecting this controller to a power
source and to electrical sensors or peripheral devices. Failure to do so may
result in damage to equipment and property, and/or injury or loss of life.
Note: Maximum wire size termination and torque rating: 0.0507 to 3.30 mm2 (30
to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG) 0.56 Nm (5.0 in-
lb.) torque Note: Adjacent terminals may be la- beled differently, depending
on the model number . Note: To prevent damage to the controller, do not
connect wires to unused terminals. Note: Maintain electrical isolation between
analog input 1, digital input-outputs, switched dc/open collector outputs and
process outputs to prevent ground loops. Quencharc Note: Switching pilot duty
inductive loads (relay coils, solenoids, etc.) with the mechanical relay,
solid state relay or open collector output options requires use of an R.C.
suppressor. Output 1, 3 Mechanical Relay, Form C 5A at 240VÅ (ac) or 30V (dc)
maximum re- sistive load 20mA at 24V minimum load 125VA pilot duty at 120/240V
∼ (ac), 25V ∼ at 24VÅ (ac) 100,000 cycles at rated load Output does not supply
powe r. For use with ac or dc See Quencharc note Outputs 1 and 3: PM [E]
- A [E] Output 3 Mechanical Relay, Form C 5A at 240V ∼ (ac) or 30V
(dc) maximum re- sistive load 20mA at 24V minimum load 125VA pilot duty at
120/240V ∼ (ac), 25VA at 24V ∼ (ac) 100,000 cycles at rated load Output does
not supply power. For use with ac or dc See Quencharc note Outputs 1 and 3:
PM [E] - A [E] Warning: Use National Electric (NEC) or other
country-specific standard wiring and safety practices when wiring and
connecting this controller to a power source and to electrical sensors or
peripheral devices. Failure to do so may result in damage to equipment and
property, and/or injury or loss of life. Note: Maximum wire size termination
and torque rating: 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination
or two 1.31 mm2 (16 AWG) 0.56 Nm (5.0 in-lb.) torque Note: Adjacent terminals
may be la- beled differently, depending on the model number . Note: To prevent
damage to the controller, do not connect wires to unused terminals. Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops. Quencharc Note: Switching pilot duty inductive loads (relay coils,
solenoids, etc.) with the mechanical relay, solid state relay or open
collector output options requires use of an R.C. suppressor. Output 2, 4
Mechanical Relay, Form A 5A at 240V ∼ (ac) or 30V (dc) maximum re- sistive
load 20mA at 24V minimum load 125VA pilot duty @ 120/240V ∼ (ac), 25VA at 24V
∼ (ac) 100,000 cycles at rated load Output does not supply power For use with
ac or dc See Quencharc note Outputs 2 and 4: PM [J] - A [J]
Output 3, 4 Solid-State Relay, Form A 0.5A at 20 to 264V ∼ (ac) maximum
resistive load 20VA 120/240V ∼ (ac) pilot duty Opto-isolated, without contact
suppression Maximum off state leakage of 105µA Minimum holding current of 10mA
Output does not supply power Do not use on dc loads. See Quencharc note Output
2: (L2, K2) PM [K] - Output 4: (L4, K4) PM -
[K] Warning: Use National Electric (NEC) or other country-specific
standard wiring and safety practices when wiring and connecting this
controller to a power source and to electrical sensors or peripheral devices.
Failure to do so may result in damage to equipment and property, and/or injury
or loss of life. Note: Maximum wire size termination and torque rating: 0.0507
to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG)
0.56 Nm (5.0 in-lb.) torque Note: Adjacent terminals may be la- beled
differently, depending on the model number . Note: To prevent damage to the
controller, do not connect wires to unused terminals. Note: Maintain
electrical isolation between analog input 1, digital input-outputs, switched
dc/open collector outputs and process outputs to prevent ground loops.
Quencharc Note: Switching pilot duty inductive loads (relay coils, solenoids,
etc.) with the mechanical relay, solid state relay or open collector output
options requires use of an R.C. suppressor. Output 3 Universal Process 0 to
20mA into 800 Ω maximum load 0 to 10V (dc) into 1 kΩ minimum load Scalable
Output supplies power Cannot use voltage and current outputs at same time
Output may be used as retransmit or control. Output 3: PM - A [F]
Warning: Use National Electric (NEC) or other country-specific
standard wiring and safety practices when wiring and connecting this
controller to a power source and to electrical sensors or peripheral devices.
Failure to do so may result in damage to equipment and property, and/or injury
or loss of life. Note: Maximum wire size termination and torque rating: 0.0507
to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG)
0.56 Nm (5.0 in-lb.) torque Note: Adjacent terminals may be la- beled
differently, depending on the model number . Note: To prevent damage to the
controller, do not connect wires to unused terminals. Note: Maintain
electrical isolation between analog input 1, digital input-outputs, switched
dc/open collector outputs and process outputs to prevent ground loops.
Quencharc Note: Switching pilot duty inductive loads (relay coils, solenoids,
etc.) with the mechanical relay, solid state relay or open collector output
options requires use of an R.C. suppressor. Output 4 Switched DC Maximum open
circuit voltage is 22 to 25V (dc) 30mA max. per sin- gle output / 40mA max.
total per paired outputs (1 & 2, 3 & 4) Typical drive; 4.5V (dc) 30mA Short
circuit limited to 3VÎ (dc) @ 0.25mA Input inactive when < 2V Dry Contact
Input inactive when > 500Ω Input active when < 100Ω Maximum short circu it
13mA Warning: Use National Electric (NEC) or other country-specific standard
wiring and safety practices when wiring and connecting this controller to a
power source and to electrical sensors or peripheral devices. Failure to do so
may result in damage to equipment and property, and/or injury or loss of life.
Note: Maximum wire size termination and torque rating: 0.0507 to 3.30 mm2 (30
to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG) 0.56 Nm (5.0 in-
lb.) torque Note: Adjacent terminals may be la- beled differently, depending
on the model number . Note: To prevent damage to the controller, do not
connect wires to unused terminals. Note: Maintain electrical isolation
between analog input 1, digital input-outputs, switched dc/open collector
outputs and process outputs to prevent ground loops. Input 1 Thermocouple PM
[L] - A 2kΩ maximum source resistance >20MΩ input impedance
3µA open-sensor detection Thermocouples are polarity sensitive. The nega- tive
lead (usually red) must be connected to S1 To reduce errors, the extension
wire for ther- mocouples must be of the same alloy as the thermocouple PM [L]
- A Platinum, 100 and 1kΩ @ 0°C Calibration to DIN curve
(0.00385 Ω/Ω/°C) 20Ω total lead resistance RTD excitation current of 0.09mA
typical. Each ohm of lead resistance may affect the reading by 0.03°C. For
3-wire RTDs, the S1 lead (usually white) must be connected to R1 and/or R2 For
best accuracy use a 3-wire RTD to compensate for lead-length resistance. All
three lead wires must have the same resistance PM [L] - A 0
to 20mA @ 100Ω input impedance 0 to 10V (dc) @ 20kΩ input imped- ance 0 to
50mV (dc) @ 20kΩ input im- pedance Scalable Warning: Use National Electric
(NEC) or other country-specific standard wiring and safety practices when
wiring and connecting this controller to a power source and to electrical
sensors or peripheral devices. Failure to do so may result in damage to
equipment and property, and/or injury or loss of life. Note: Maximum wire size
termination and torque rating: 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire
termination or two 1.31 mm2 (16 AWG) 0.56 Nm (5.0 in-lb.) torque Note:
Adjacent terminals may be la- beled differently, depending on the model number
. Note: To prevent damage to the controller, do not connect wires to unused
terminals. Note: Maintain electrical isolation between analog input 1, digital
input-outputs, switched dc/open collector outputs and process outputs to
prevent ground loops. Quencharc Note: Switching pilot duty inductive loads
(relay coils, solenoids, etc.) with the mechanical relay, solid state relay or
open collector output options requires use of an R.C. suppressor. Input 1
Potentiometer PM [L] - A Use a 1kΩ potentiometer. Input 1
Thermistor PM [M] - A >20MΩ input impedance 3µA open-sensor
detection Digital Output 5 - 6 PM [2,4] - A Digital Output
SSR drive signal Update rate 10 Hz Maximum open cir- cuit voltage is 22 to
25VÎ (dc) PNP transistor source Typical drive; 21mA @ 4.5VÎ (dc) for DO5, and
11mA @ 4.5V for DO6 Current limit 24mA for Output 5 and 12mA Output 6 Output 5
capable of driving one 3-pole DIN-A-MITE Output 6 capable of driving one
1-pole DIN-A-MITE Note: See output curves be- low. Warning: Use National
Electric (NEC) or other country-specific standard wiring and safety practices
when wiring and connecting this controller to a power source and to electrical
sensors or peripheral devices. Failure to do so may result in damage to
equipment and property, and/or injury or loss of life. Note: Maximum wire size
termination and torque rating: 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire
termination or two 1.31 mm2 (16 AWG) 0.56 Nm (5.0 in-lb.) torque Note:
Adjacent terminals may be la- beled differently, depending on the model number
. Note: To prevent damage to the controller, do not connect wires to unused
terminals. Note: Maintain electrical isolation between analog input 1, digital
input-outputs, switched dc/open collector outputs and process outputs to
prevent ground loops. Quencharc Note: Switching pilot duty inductive loads
(relay coils, solenoids, etc.) with the mechanical relay, solid state relay or
open collector output options requires use of an R.C. suppressor. Output 1, 3
Mechanical Relay, Form C 5A at 240VÅ (ac) or 30V (dc) maximum re- sistive
load 20mA at 24V minimum load 125VA pilot duty at 120/240V ∼ (ac), 25V ∼ at
24VÅ (ac) 100,000 cycles at rated load Output does not supply powe r. For use
with ac or dc See Quencharc note Outputs 1 and 3: PM [E] - A [E]
Output 3 Mechanical Relay, Form C 5A at 240V ∼ (ac) or 30V (dc) maximum
re- sistive load 20mA at 24V minimum load 125VA pilot duty at 120/240V ∼ (ac),
25VA at 24V ∼ (ac) 100,000 cycles at rated load Output does not supply power.
For use with ac or dc See Quencharc note Outputs 1 and 3: PM [E] - A
[E] Warning: Use National Electric (NEC) or other country-specific
standard wiring and safety practices when wiring and connecting this
controller to a power source and to electrical sensors or peripheral devices.
Failure to do so may result in damage to equipment and property, and/or injury
or loss of life. Note: Maximum wire size termination and torque rating: 0.0507
to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG)
0.56 Nm (5.0 in-lb.) torque Note: Adjacent terminals may be la- beled
differently, depending on the model number . Note: To prevent damage to the
controller, do not connect wires to unused terminals. Note: Maintain
electrical isolation between analog input 1, digital input-outputs, switched
dc/open collector outputs and process outputs to prevent ground loops.
Quencharc Note: Switching pilot duty inductive loads (relay coils, solenoids,
etc.) with the mechanical relay, solid state relay or open collector output
options requires use of an R.C. suppressor. Output 2, 4 Mechanical Relay, Form
A 5A at 240V ∼ (ac) or 30V (dc) maximum re- sistive load 20mA at 24V minimum
load 125VA pilot duty @ 120/240V ∼ (ac), 25VA at 24V ∼ (ac) 100,000 cycles at
rated load Output does not supply power For use with ac or dc See Quencharc
note Outputs 2 and 4: PM [J] - A [J] Output 3, 4 Solid-State
Relay, Form A 0.5A at 20 to 264V ∼ (ac) maximum resistive load 20VA 120/240V ∼
(ac) pilot duty Opto-isolated, without contact suppression Maximum off state
leakage of 105µA Minimum holding current of 10mA Output does not supply power
Do not use on dc loads. See Quencharc note Output 2: (L2, K2) PM [K] -
Output 4: (L4, K4) PM - [K] Warning: Use
National Electric (NEC) or other country-specific standard wiring and safety
practices when wiring and connecting this controller to a power source and to
electrical sensors or peripheral devices. Failure to do so may result in
damage to equipment and property, and/or injury or loss of life. Note: Maximum
wire size termination and torque rating: 0.0507 to 3.30 mm2 (30 to 12 AWG)
single-wire termination or two 1.31 mm2 (16 AWG) 0.56 Nm (5.0 in-lb.) torque
Note: Adjacent terminals may be la- beled differently, depending on the model
number . Note: To prevent damage to the controller, do not connect wires to
unused terminals. Note: Maintain electrical isolation between analog input 1,
digital input-outputs, switched dc/open collector outputs and process outputs
to prevent ground loops. Quencharc Note: Switching pilot duty inductive loads
(relay coils, solenoids, etc.) with the mechanical relay, solid state relay or
open collector output options requires use of an R.C. suppressor. Output 3
Universal Process 0 to 20mA into 800 Ω maximum load 0 to 10V (dc) into 1 kΩ
minimum load Scalable Output supplies power Cannot use voltage and current
outputs at same time Output may be used as retransmit or control. Output 3: PM
- A [F] Warning: Use National Electric (NEC) or other
country-specific standard wiring and safety practices when wiring and
connecting this controller to a power source and to electrical sensors or
peripheral devices. Failure to do so may result in damage to equipment and
property, and/or injury or loss of life. Note: Maximum wire size termination
and torque rating: 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination
or two 1.31 mm2 (16 AWG) 0.56 Nm (5.0 in-lb.) torque Note: Adjacent terminals
may be la- beled differently, depending on the model number . Note: To prevent
damage to the controller, do not connect wires to unused terminals. Note:
Maintain electrical isolation between analog input 1, digital input-outputs,
switched dc/open collector outputs and process outputs to prevent ground
loops. Quencharc Note: Switching pilot duty inductive loads (relay coils,
solenoids, etc.) with the mechanical relay, solid state relay or open
collector output options requires use of an R.C. suppressor. Output 4 Switched
DC Maximum open circuit voltage is 22 to 25V (dc) 30mA max. per sin- gle
output / 40mA max. total per paired outputs (1 & 2, 3 & 4) Typical drive;
4.5V (dc) 30mA Short circuit limited to" width="26" height="37" />| Digital
Output (5 to 6) Function
Select what func- tion will drive this output.| Off (62)
Alarm (6)| Off| Instance 5
Map 1 Map 2
1008 1128
Offset to next instance (Map 1 & Map 2) equals +30| 0x 6A (106)
5 to 6
5| 83| 6005| uint RWES
| Digital Output (5 to 6) Output Function Instance Set the instance of the function select- ed above.
Note:
Modbus Map 1
has instances 5
through 8 only| 1 to 4| 1| Instance 5
Map 1 Map 2
1010 1130
Offset to next instance (Map 1 & Map 2) equals +30| 0x6A (106)
5 to 6
6| 84| 6006| uint RWES
| Digital Input (5 to 6)
Active Level
Select which action will be interpreted as a true state.| High (37)
Low (53)| High| Instance 5
Map 1 Map 2
1320 1560
Offset to next instance (Map 1 & Map 2) equals +20| 0x6E (110)
5 to 6
1| 137| 10001| uint RW
| Digital Input (5 to 6)
Action Function Select the func- tion that will be triggered by a true state for Digital In- puts 5 to 6.| None (61)
Force Alarm to occur, level trig- gered (218)
Control Loops Off and Alarms to Non-alarm State, level triggered (220)
Silence Alarms, edge triggered (108)
Alarm Reset, edge triggered (6)
Keypad Lock- out, level triggered (217)
User Set Re- store, edge trig- gered (227)| None| Instance 5
Map 1 Map 2
1324 1564
Offset to next instance (Map 1 & Map 2) equals +20| 0x6E (110)
5 to 6
3| 138| 10003| uint RWES
-
These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
R: Read, W: Write, E: EEPROM, S: User Set
Setup Page**Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access **
| Digital Input (5 to 6)
Function Instance Select which Dig- ital Input will be triggered by a true state.| 0 to 40| 0| Instance 5
Map 1 Map 2
1326 1566
Offset to next instance (Map 1 & Map 2) equals +20| 0x6E (110)
5 to 6
4| 139| 10004| uint RWES
| Limit
Sides
Select which side or sides of the process value will be moni- tored.| Both (13)
High (37)
Low (53)| Both| Instance 1
Map 1 Map 2
688 728| 0x70 (112)
1
5| 40| 12005| uint RWES
| Limit
Hysteresis
Set the hysteresis for the limit func- tion. This deter- mines how far into the safe range the process value must move before the limit can be cleared.| 0.001 to 9,999.000°F
or units
0.001 to 5,555.000°C| 3.0°F or
units 2.0°C| Instance 1
Map 1 Map 2
682 722| 0x70 (112)
1
2| 41| 12002| float RWES
| Limit
Maximum Set Point Set the high end of the limit set point range.| -1,999.000 to
9,999.000| 9,999.000| Instance 1
Map 1 Map 2
696 736| 0x70 (112)
1
9| 42| 12009| float RWES
| Limit
Minimum Set Point Set the low end of the limit set point range.| -1,999.000 to
9,999.000| -1,999.000| Instance 1
Map 1 Map 2
698 738| 0x70 (112)
1
0xA (10)| 43| 12010| float RWES
| Limit
High Limit Set Point *
Set the high process value that will trig- ger the limit.| -1,999.000 to
9,999.000°F or units
-1,128.000 to 5,537.000°C| 0.0°F or
units
-18.0°C| Instance 1
Map 1 Map 2
686 726| 0x70 (112)
1
4| 39| 12004| float RWES -
These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
R: Read, W: Write, E: EEPROM, S: User Set
Setup Page**Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Limit
Low Limit Set Point
Set the low process value that will trig- ger the limit.| -1,999.000 to
9,999.000°F or units
-1,128.000 to 5,537.000°C| 0.0°F or
units
-18.0°C| Instance 1
Map 1 Map 2
684 724| 0x70 (112)
1
3| 38| 12003| float RWES
| Limit
Source Function A Set the source for the limit reset func- tion.| None (61)
Digital I/O (1142)
Function Key (1001)| None| Instance 1
Map 1 Map 2
– – – – 748| 0x70 (112)
1
0x0F (15)| – – – –| 12015| uint RWES
| Limit
Source Instance A Set the instance of the function select- ed above.| 1 to 12| 1| – – – –| 0x70 (112)
1
0x10 (16)| – – – –| 12016| uint RWES
| Limit
Clear Limit Clear limit once limit condition is safe.| | – – – –| Instance 1
Map 1 Map 2
680 720| 0x70 (112)
1
1| – – – –| 12014| uint W
| Limit
Limit Status * Reflects whether or not the limit is in a safe or failed mode.| | – – – –| Instance 1
Map 1 Map 2
– – – – 744| 0x70 (112)
1
0x0D (13)| – – – –| 12013| uint R
No Dis- play| Limit
Limit State
Clear limit once limit condition is cleared.| Off (62)
None (61)
Limit High (51)
Limit Low (52)
Error (28)| – – – –| Instance 1
Map 1 Map 2
690 730| 0x70 (112)
1
6| – – – –| 12006| uint R - These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access **
Output Menu
| Output Digital (1
to 4)
Function
Select what func- tion will drive this output.
Note:
Output 2 is always a limit. Use as primary limit con- nection.| Off (62)
Limit (126)
Alarm (6)| Output 1
– Alarm Output 2 – Limit Output
3 – Off Output 4
– Off| Instance 1
Map 1 Map 2
888 1008
Offset to next instance (Map 1 & Map 2) equals +30| 0x6A (106)
1 to 4
5| 83| 6005| uint RWES
| Output Digital (1
to 4)
Output Function In- stanceSet the instance of the function select- ed above.|
1 to 4| 1| Instance 1
Map 1 Map 2
890 1010
Offset to next in- stance (Map 1 & Map 2)
equals +30| 0x6A (106)
1 to 4
6| 84| 6006| uint RWES
| Output Process (3)
Type
Select whether the process output will operate in volts or milliamps.| Volts
(104)
Milliamps (112)| Volts| Instance 3
Map 1 Map 2
800 920| 0x76 (118)
3
1| 95| 18001| uint RWES
| Output Process (3)
Function
Set the type of function that will drive this output.| Off (62)
Retransmit (213)
Alarm (6)| Off| Instance 3
Map 1 Map 2
802 922| 0x76 (118)
3
2| 96| 18002| uint RWES
| Output Process (3) Retransmit Source Select the value that will be retrans-
mitted.| Analog Input (142)| Analog Input| Instance 3
Map 1 Map 2
804 924| 0x76 (118)
3
3| 97| 18003| uint RWES
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Output Process (3)
Function Instance Set the instance of the function select- ed above.| 1 to 4|
1| Instance 3
Map 1 Map 2
806 926| 0x76 (118)
3
4| 98| 18004| uint RWES
| Output Process (3)
Scale Low
Set the scale low for process output in electrical units. This value; in volts
or milliamps, will correspond to 0% PID power output or range low retrans- mit
output.| -100.0 to 100.0| 0.00| Instance 3
Map 1 Map 2
816 936| 0x76 (118)
3
9| 99| 18009| float RWES
| Output Process (3)
Scale High
Set the scale high for process output in
electrical units. This value; in volts or milliamps, will cor- respond to 100%
PID power output or range high retrans- mit output.| -100.0 to 100.0| 10.00|
Instance 3
Map 1 Map 2
818 938| 0x76 (118)
3
0x0A (10)| 100| 18010| float RWES
| Output Process (3)
Range Low
Set the minimum value of the re- transmit value range in process units. When
the retransmit source is at this value, the retransmit output will be at its
Scale Low value.| -1,999.000 to
9,999.000°F or units
-1,128.000 to 5,537.000°C| 0.0°F or
units
-18°C| Instance 3
Map 1 Map 2
820 940| 0x76 (118)
3
0x0B (11)| 101| 18011| float RWES
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)|
Pro- fibus Index| Param- eter ID| Data Type and Access **
| Output Process (3)
Range High
Set the maximum value of the re- transmit value range in process units. When
the retransmit source is at this value, the retransmit output will be at its
Scale High value.| -1,999.000 to
9,999.000°F or units
-1,128.000 to 5,537.000°C| 100.0°F
or units 38.0°C| Instance 3
Map 1 Map 2
822 942| 0x76 (118)
3
0x0C (12)| 102| 18012| float RWES
| Output Process (3)
Calibration Offset Set an offset value for a process out- put.| -1,999.000 to
9,999.000°F or units
-1,110.555 to 5,555.000°C| 0.0°F or
units 0.0°C| Instance 3
Map 1 Map 2
812 932| 0x76 (118)
3
7| 105| 18007| float RWES
| Alarm (1 to 4) Type
Select whether the alarm trigger is a fixed value or will track the set
point.| Off (62)
Process Alarm (76)| Off| Instance 1
Map 1 Map 2
1508 1908
Offset to next in- stance (Map 1 +50, Map 2
+60)| 0x6D (109)
1 to 4
0xF (15)| 20| 9015| uint RWES
| Alarm (1 to 4)
Alarm Source Select what will trigger this alarm.| Analog Input (142)| Analog
Input| Instance 1
Map 1 Map 2
1512 1912
Offset to next in- stance (Map 1 +50, Map 2
+60)| 0x6D (109)
1 to 4 0x11 (17)| 21| 9017| uint RWES
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Alarm (1 to 4)
Hysteresis
Set the hysteresis for an alarm. This determines how far into the safe region
the process value needs to move be- fore the alarm can be cleared.| 0.001 to
9,999.000°F
or units
0.001 to 5,555.000°C| 1.0°F or
units 1.0°C| Instance 1
Map 1 Map 2
1484 1884
Offset to next in- stance (Map
1 equals
+50, Map 2
+60)| 0x6D (109)
1 to 4
3| 24| 9003| float RWES
| Alarm (1 to 4)
Logic
Select what the output condition will be during the alarm state.| Energize on
alarm (17)
De-energize on alarm (66)| Close On Alarm| Instance 1
Map 1 Map 2
1488 1888
Offset to next in- stance (Map 1 +50, Map 2
+60)| 0x6D (109)
1 to 4
5| 25| 9005| uint RWES
| Alarm (1 to 4)
Sides
Select which side or sides will trigger this alarm.| Both (13)
High (37)
Low (53)| Both| Instance 1
Map 1 Map 2
1486 1886
Offset to next in- stance (Map 1 +50, Map 2
+60)| 0x6D (109)
1 to 4
4| 26| 9004| uint RWES
| Alarm (1 to 4)
Low Set Point
Set the process value that will trig- ger a low alarm.| -1,999.000 to
9,999.000°F or units
-1,128.000 to 5,537.000°C| 32.0°F
or units 0.0°C| Instance 1
Map 1 Map 2
1482 1882
Offset to next in- stance (Map
1 +50, Map
2 +60)| 0x6D (109)
1 to 4
2| 18| 9002| float RWES
| Alarm (1 to 4)
High Set Point
Set the process value that will trig- ger a high alarm.| -1,999.000 to
9,999.000°F or
units
-1,128.000 to 5,537.000°C| 300.0°F
or units 150.0°C| Instance 1
Map 1 Map 2
1480 1880
Offset to next in- stance (Map
1 +50, Map
2 +60)| 0x6D (109)
1 to 4
1| 19| 9001| float RWES
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Alarm (1 to 4)
Latching
Turn latching on or off. A latched alarm has to be turned off by the user.|
Non-Latching (60)
Latching (49)| Non- Latch- ing| Instance 1
Map 1 Map 2
1492 1892
Offset to next in- stance (Map 1 +50, Map 2
+60)| 0x6D (109)
1 to 4
7| 27| 9007| uint RWES
| Alarm (1 to 4)
Blocking
Select when an alarm will be blocked. After start- up and/or after the set
point changes, the alarm will be blocked until the process value enters the
normal range.| Off (62)
Startup (88)
Set Point (85)
Both (13)| Off| Instance 1
Map 1 Map 2
1494 1894
Offset to next in- stance (Map 1 +50, Map 2
+60)| 0x6D (109)
1 to 4
8| 28| 9008| uint RWES
| Alarm (1 to 4)
Silencing
Turn silencing on to allow the user to disable this alarm.| Off (62)
On (63)| Off| Instance 1
Map 1 Map 2
1490 1890
Offset to next in- stance (Map
1 equals
+50, for Map
2 equals
+60)| 0x6D (109)
1 to 4
6| 29| 9006| uint RWES
| Alarm (1 to 4)
Display
Display an alarm message when an alarm is active.| Off (62)
On (63)| On| Instance 1
Map 1 Map 2
1510 1910
Offset to next in- stance (Map
1 equals
+50, for Map
2 equals
+60)| 0x6D (109)
1 to 4 0x10 (16)| 30| 9016| uint RWES
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Alarm (1 to 4)
Delay Time
Set the span of time that the alarm will be delayed after the process value
exceeds the alarm set point.| 0 to 9,999 seconds| 0| Instance 1
Map 1 Map 2
1520 1920
Offset to next in- stance (Map
1 equals
+50, for Map
2 equals
+60)| 0x6D (109)
1 to 4 0x15 (21)| 31| 9021| uint RWES
| Alarm (1 to 4)
Clear Alarm
Write to this reg- ister to clear an alarm
Note:
If an alarm is set- up to latch when active will appear on the dis- play.|
Clear (0)
Ignore (204)| – – – –| Instance 1
Map 1 Map 2
1504 1904
Offset to next in- stance (Map1 1 equals
+50, Map 2
equals +60)| 0x6D (109)
1 to 4 0xD (13)| – – – –| 9013| uint W
| Alarm (1 to 4)
Silence Alarm Write to this reg- ister to silence an alarm
Note:
If an alarm is setup to silence alarm when active will appear on the display.|
Silence (1010)| – – – –| Instance 1
Map 1 Map 2
1506 1906
Offset to next in- stance (Map1 1 equals
+50, Map 2
equals +60)| 0x6D (109)
1 to 4
0xE (14)| – – – –| 9014| uint W
| Alarm (1 to 4)
Alarm State Current state of alarm| Startup (88)
None (61)
Blocked (12)
Alarm low (8)
Alarm high (7)
Error (28)| – – – –| Instance 1
Map 1 Map 2
1496 1896
Offset to next in- stance (Map1 1 equals
+50, Map 2
equals +60)| 0x6D (109)
1 to 4
9| – – – –| 9009| uint R
-
These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
R: Read, W: Write, E: EEPROM, S: User Set
Setup Page**Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access **
| Function Key (3 to 4)
Active Level
The Function Key will always power up in the low state. Pressing the Func- tion Key will toggle the selected action.| High (37)
Low (53)| High| Instance 3
Map 1 Map 2
1360 1600
Instance 4
Map 1 Map 2
1380 1620| 0x6E (110)
3 to 4
1| 137| 10001| uint RWES
| Function Key (3 to 4)
Action Function Program the EZ Key to trigger an action. Functions respond to a level state
change or an edge level change.
Note:
The Limit Reset function is not available in firm- ware revision 11.0 and above.| None (61)
User Set Re- store, edge trig-gered (227)
Keypad Lock- out, level triggered (217)
Alarm Reset, edge triggered (6)
Silence Alarms, edge triggered (108)
Force Alarm to occur, level trig- gered (218)
Limit Reset, edge triggered (82)| None| Instance 3
Map 1 Map 2
1364 1604
Instance 4
Map 1 Map 2
1384 1624| 0x6E (110)
3 to 4
3| 138| 10003| uint RWES
| Function Key (3 to 4)
Function Instance Select which in- stance the EZ Key will affect. If only one instance is
available, any se- lection will affect it.| 0 to 40| 0| Instance 3
Map 1 Map 2
1366 1606
Instance 4
Map 1 Map 2
1386 1626| 0x96 (110)
3 to 4
4| 139| 10004| – – – – -
These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
R: Read, W: Write, E: EEPROM, S: User Set
Setup Page**Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Global
Display Units
Select which scale to use for tempera- ture.| °F (30)
°C (15)| °F| Instance 1
Map 1 Map 2
1838 2308| 0x67 (103)
1
5| 110| 3005| uint
RWES
| Global
AC Line Frequency Set the frequency to the applied ac line power source.| 50
Hz (3)
60 Hz (4)| 60 Hz| Instance 1
Map 1 Map 2
886 1006| 0x6A (106)
1
4| 89| 1034| uint RWES
| Global Communications LED Action
Turns comms LED on or off for selected comms ports.| Comm port 1 (1189)
Comm port 2 (1190)
Comm port 1 and 2 (13)
Off (62)| both| Instance 1
Map 1 Map 2
1856 2326| 0x6A (103)
1
0x0E (14)| – – – –| 3014| uint RWES
| Global
Zone
Turns Zone LED on or off based on se- lection.| Off (62)
On (63)| On| Instance 1
Map 1 Map 2
– – – – 2350| 0x6A (103)
1
0x1A (26)| – – – –| 3026| uint RWES
| Global
Channel
Turns Channel LED on or off based on selection.| Off (62)
On (63)| On| Instance 1
Map 1 Map 2
– – – – 2352| 0x6A (103)
1
0x1B (27)| – – – –| 3027| uint RWES
| Global
Display Pairs Defines the number of Display Pairs.| 1 to 10| 2| Instance 1
Map 1 Map 2
– – – – 2354| 0x6A (103)
1
0x1C (28)| – – – –| 3028| uint RWES
| Global
Display Time
Time delay in tog- gling between Dis- play Pairs.| 0 to 60| 0| Instance 1
Map 1 Map 2
– – – – 2356| 0x6A (103)
1
0x1D (29)| – – – –| 3029| uint RWES
| Global
Save Settings As Save all of this controller’s settings to the selected set.|
User Set 1 (101)
User Set 2 (102)
None (61)| None| Instance 1
Map 1 Map 2
26 26| 0x(101)
1
0xE (14)| 118| 1014| uint RWE
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name
Description| Range| Default| Modbus
Relative Ad-
dress| CIP –
Class
Instance
Attribute
hex (dec)| Pro-
fibus
Index| Param-
eter
ID| S 11:2
8 4’41:
| Global
Restore Settings
From
Replace all of this controllers settings with another set.| Factory (31)
None (61)
User Set 1 (101)
User Set 2 (102)| None| Instance 1
Map 1 Map 2
2424| 0x65
(101)
1
OxD
(13)| 117| 1013| uint RWE
| Communications 1
Protocol
Set the protocol of this controller to the protocol that this network is
using.| Standard Bus (1286)
Modbus RTU (1057)| Modbus| Instance 1
Map 1 Map 2
24922972| 0x96
(150)
1
7| – – – –| 17009| uint RWE
Standard Bus
| Communications 1
Standard Bus Ad- dress
Set the network address of this controller. Each device on the network must
have a unique address.
The Zone Display on the front panel will display this number.| 1 to 16| 1|
Instance 1
Map 1 Map 2
24802960| 0x96
(150)
1
1| – – – –| 17001| ulnt
RWE
Modbus RTU
| Communications (1 or 2)
Modbus Address
Set the network address of this con- troller. Each device on the network must
have a unique address.| 1 to 247| 1| Instance 1
Map 1 Map 2
24822962
Instance 2
Map 1 Map 2
2500 2980| 0x96
(150)
1 to 2
2| – – – –| 17007| ulnt
RWE
• These parameters/prompts are available In these menus with firmware
revisions 11.0 and above.
” R: Read, W: Write, E: EEPROM, 5: User Set
Setup Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Communications (1 or 2)
Baud Rate
Set the speed of this controller’s communications to match the speed of the
Modbus serial network.| 9,600 (188)
M 19,200 (189)
38,400 (190)| 9,600| Instance 1
Map 1 Map 2
2484 2964
Instance 2
Map 1 Map 2
2504 2984| 0x96 (150)
1 to 2
3| – – – –| 17002| uint RWE
| Communications (1 or 2)
Parity
Set the parity of this controller to match the parity of the Modbus serial
network.| None (61)
Even (191)
Odd (192)| None| Instance 1
Map 1 Map 2
2486 2966
Instance 2
Map 1 Map 2
2506 2986| 0x96 (150)
1 to 2
4| – – – –| 17003| uint RWE
| Communications (1 or 2)
Display Units
Select whether this communications channel will display in Celsius or Fahr-
enheit.
Note:
Applies to Modbus and Ethernet.| Fahrenheit (30)
Celsius (15)| F| Instance 1
Map 1 Map 2
2490 2970| 0x96 (150)
1
6| – – – –| 17050| uint RWE
| Communications (1 or 2)
Modbus Word Order Select the word order of the two 16-bit words in the
floating-point val- ues.| Low-High (1331)
High-Low (1330)| Low-High| Instance 1
Map 1 Map 2
2488 2968
Instance 2
Map 1 Map 2
2508 2988| 0x96 (150)
1 to 2
5| – – – –| 17043| uint RWE
| Communications (1 or 2)
Data Map
If set to 1 the con- trol will use PM leg- acy mapping. If set to 2 the
control will use new mapping to accommodate new functions.| 1 to 2| 1 if 9th
digit of
part
number is a D or 1 other- wise, 2.| – – – –| – – – –| – – – –| 17059| uint RWE
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Communications (1 or 2)
Non-Volatile Save If set to Yes all values written to the control will be
saved in EEPROM. The EEPROM allows for approximately one million writes.| Yes
(106)
No (59)| Yes| Instance 1
Map 1 Map 2
2494 2974| 0x96 (150)
1
8| 198| 17051| uint RWE
no dis- play| Communications (1 or 2)
Tick
Value increases at 1mS rate.| 0 to 4,294,967,295| – – – –| Instance 1
Map 1 Map 2
5020 8950| – – – –| – – – –| 16006| un- signed 32-bit RWE
DeviceNet
| Communications (2) DeviceNet™ Node Address
Set the DeviceNet™ address for this gateway.| 0 to 63| 63| – – – –| – – – –| –
– – –| 17052| – – – –
| Communications (2) DeviceNet™ Baud Rate
Set the DeviceNet speed for this gate- way’s communica- tions to match the
speed of the serial network.| 125 kb (1351)
250 kb (1352)
500 kb (1353)| 125| – – – –| – – – –| – – – –| 17053| – – – –
| Communications (2) DeviceNet™ Quick Connect Enable
Allows for immedi- ate communication with the scanner upon power up.| No (59)
Yes (106)| No| – – – –| – – – –| – – – –| 17054| – – – –
| Communications (2) CIP Implicit Assem- bly Output Member Quantity| 1 to 20|
20| – – – –| – – – –| – – – –| 24009| – – – –
| Communications (2) CIP Implicit Assem- bly Input Member Quantity| 1 to 20|
20| – – – –| – – – –| – – – –| 24010| – – – –
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Setup Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Communications (2)
Display Units
Select which scale to use for tempera- ture passed over communications port
2.| °F (30)
°C (15)| °F| Instance 2
Map 1 Map 2
– – – – 2990| 0x96 (150)
2
6| 199| 17050| uint RWE
| Communications (2)
Non-volatile Save If set to Yes all values written to the control will be
saved in EEPROM. The EEPROM allows for approximately one million writes.| Yes
(106)
No (59)| No| Instance 2
Map 1 Map 2
2514 2994| 96 (150)
2
8| 198| 17051| uint RWE
Profibus DP
| Communications (2) Profibus Node Ad- dress
Set the Profibus address for this con- trol.| 0 to 126| 126| – – – –| – – – –|
– – – –| 17060| – – – –
| Communications (2) Profibus Address Lock
When set to yes will not allow address to be changed using software. Can be
changed from front panel.| No (59)
Yes (106)| No| – – – –| – – – –| – – – –| 17061| – – – –
| Communications Profibus DP Status Current Profibus status.| Ready (1662)
Running (149)| – – – –| – – – –| – – – –| – – – –| 17062| uint R
| Communications (2)
Display Units
Select which scale to use for tempera- ture passed over communications port
2.| °F (30)
°C (15)| °F| Instance 2
Map 1 Map 2
– – – – 2990| 0x96 (150)
2
6| 199| 17050| uint RWE
-
These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
R: Read, W: Write, E: EEPROM, S: User Set
Setup Page**Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Communications (2) Non-volatile Save If set to Yes all values written to the control will be saved in EEPROM. The EEPROM allows for approximately one million writes.| Yes (106)
No (59)| No| Instance 2
Map 1 Map 2
2514 2994| 96 (150)
2
8| 198| 17051| uint RWE
Modbus TCP or EtherNet/IP
| Communications (2)
Modbus Word Order Select the word order of the two
16-bit words in the floating-point val- ues.| Low-High (1331)
High-Low (1330)| Low-High| Instance 1
Map 1 Map 2
2488 2968
Instance 2
Map 1 Map 2
2508 2988| 0x96 (150)
1 to 2
5| – – – –| 17043| uint RWE
| Communications (2)
IP Address Mode Select DHCP to let a DHCP server assign an address to this module.| DHCP (1281)
Fixed Address (1284)| DHCP| – – – –| – – – –| – – – –| 17012| – – – –
Note:
When changing IP address, the control power must be cycled for the new address to take effect.
| Communications (2) IP Fixed Address Part 1
Set the IP address of this module.
Each device on the network must have a unique address.| 0 to 255| 169| – – – –| – – – –| – – – –| 17014| – – – –
| Communications (2) IP Fixed Address Part 2
Set the IP address of this module.
Each device on the network must have a unique address.| 0 to 255| 254| – – – –| – – – –| – – – –| 17015| – – – – -
These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
R: Read, W: Write, E: EEPROM, S: User Set
Setup Page**Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Communications (2) IP Fixed Address Part 3 Set the IP address of this module.
Each device on the network must have a unique address.| 0 to 255| 1| – – – –| – – – –| – – – –| 17016| – – – –
| Communications (2) IP Fixed Address Part 4
Set the IP address of this module.
Each device on the network must have a unique address.| 0 to 255| 1| – – – –| – – – –| – – – –| 17017| – – – –
| Communications (2) IP Fixed Subnet Part 1
Set the IP subnet mask for this mod- ule.| 0 to 255| 255| – – – –| – – – –| – – – –| 17020| – – – –
| Communications (2) IP Fixed Subnet Part 2
Set the IP subnet mask for this mod- ule.| 0 to 255| 255| – – – –| – – – –| – – – –| 17021| – – – –
| Communications (2) IP Fixed Subnet Part 3
Set the IP subnet mask for this mod- ule.| 0 to 255| 0| – – – –| – – – –| – – – –| 17022| – – – –
| Communications (2) IP Fixed Subnet Part 4
Set the IP subnet mask for this mod- ule.| 0 to 255| 0| – – – –| – – – –| – – – –| 17023| – – – –
| Communications (2) IP Fixed Subnet Part 5
Set the IP subnet mask for this mod- ule| 0 to 255| 0| – – – –| – – – –| – – – –| 17024| – – – – -
These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
R: Read, W: Write, E: EEPROM, S: User Set
Setup Page**Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Communications (2) IP Fixed Subnet Part 6
Set the IP subnet mask for this mod- ule.| 0 to 255| 0| – – – –| – – – –| – – – –| 17025| – – – –
| Communications (2) Fixed IP Gateway Part 1
Used for the pur- pose of sending and receiving messages from another net- work.| 0 to 255| 0| – – – –| – – – –| – – – –| 17026| – – – –
| Communications (2) Fixed IP Gateway Part 2
Used for the pur- pose of sending and receiving messages from another net- work.| 0 to 255| 0| – – – –| – – – –| – – – –| 17027| – – – –
| Communications (2) Fixed IP Gateway Part 3
Used for the pur- pose of sending and receiving messages from another net- work.| 0 to 255| 0| – – – –| – – – –| – – – –| 17028| – – – –
| Communications (2) Fixed IP Gateway Part 4
Used for the pur- pose of sending and receiving messages from another net- work.| 0 to 255| 0| – – – –| – – – –| – – – –| 17029| – – – –
| Communications (2) Fixed IP Gateway Part 5
Used for the pur- pose of sending and receiving messages from another net- work.| 0 to 255| 0| – – – –| – – – –| – – – –| 17030| – – – – -
These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
R: Read, W: Write, E: EEPROM, S: User Set
Setup Page**Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Communications (2) Fixed IP Gateway Part 6
Used for the pur- pose of sending and receiving messages from another net- work.| 0 to 255| 0| – – – –| – – – –| – – – –| 17031| – – – –
| Communications (2)
Modbus TCP Enable Activate Modbus TCP.| Yes (106)
No (59)| Yes| – – – –| – – – –| – – – –| 17041| – – – –
| Communications (2) EtherNet/IP™ En- able
Activate Ethernet/ IP™.| Yes (106)
No (59)| Yes| – – – –| – – – –| – – – –| 17042| – – – –
| Communications (2) EtherNet/IP™ Out- put Assembly
When using Ether- Net/IP set the CIP Implicit Assembly Output Member Quantity| 1 to 20| 20| – – – –| – – – –| – – – –| 24009| – – – –
| Communications (2) EtherNet/IP™ Input Assembly
When using Ether- Net/IP set the CIP Implicit Assembly Input Member Quan- tity| 1 to 20| 20| – – – –| – – – –| – – – –| 24010| – – – –
| Communications (2)
Display Units
Select which scale to use for tempera- ture passed over communications port 2.| °F (30)
°C (15)| °F| Instance 2
Map 1 Map 2
– – – – 2990| 0x96 (150)
2
6| 199| 17050| uint RWE -
These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
R: Read, W: Write, E: EEPROM, S: User Set
Setup Page**Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP – Class Instance Attribute hex (dec)| Pro- fibus Index| Param- eter ID| Data Type and Access
| Communications (2)
Non-volatile Save If set to Yes all values written to the control will be
saved in EEPROM. The EEPROM allows for approximately one million writes.| MCM
Yes (106)
n! No (59)
| No| Instance 2
Map 1 Map 2
2514 2994| 96 (150)
2
8| 198| 17051| uint RWE
- These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Chapter 7: Factory Page
Navigating the Factory Page
To navigate to the Factory Page follow the steps below:
- From the Home Page, press and hold both the Advance and Infinity keys for six sec- onds.
- 2. Press the Up or Down key to view available menus.
- Press the Advance Key to enter the menu of choice.
- If a sub-menu exists (more than one instance), press the Up or Down key to select and then press the Advance Key to enter.
- Press the Up or Down key to move through available menu prompts.
- Press the Infinity Key to move backwards through the levels: parameter to sub-menu, sub- menu to menu, menu to Home Page.
- Press and hold the Infinity Key for two seconds to return to the Home Page.
On the following pages, top level menus are identified with a yellow
background color.
Note:
Some of these menus and parameters may not appear, depending on the
controller’s options. See model number information in the Appendix for more
information. If there is only one instance of a menu, no sub-menus will
appear.
Note:
Some of the listed parameters may not be visible. Parameter visibility is
dependent upon controller part number.
Factory Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP Class Instance Attri- bute hex
(dec)| Pro- fibus Index| Param- eter ID| Data Type and
Access **
| Custom
Parameter 1 to 20
Select the param- eters that will ap- pear in the Home Page.
The Parameter 1 value will appear in the upper dis- play of the Home Page. It
cannot be changed with the Up and Down Keys in the Home Page.
The Parameter 2 value will ap-pear in the lower display in the Home Page. It
can be changed with the Up and Down Keys, if the parameter is a writable one.
Scroll through the other Home Page parameters with the Advance Key .
Note:
Display Pairs af- fect the pairing of custom pa- rameters on the Home page.
For more information on Display Pairs see the section in this guide en- titled
“Modifying the Display Pairs”.| None
Low Limit Set Point
High Limit Set Point
Limit Hysteresis
Limit Status
Process
Calibration Offset
Display Units
Replace Settings
From
Low Set Point
High Set Point
Hysteresis
Custom Menu
Custom Menu| See: Home Page| – – – –| – – – –| – – – –| 14005| uint RWES
** R: Read, W: Write, E: EEPROM, S: User Set
Factory Page
Display| Parameter Name Description| Range| Default| Modbus Relative Ad- dress| CIP Class Instance Attri- bute hex (dec)| Pro- fibus Index| Param- eter ID|
Data Type and Access **
| Custom (1 to 20) Instance ID Select which instance of the parameter will be
selected.| 1 to 4| | – – – –| – – – –| – – – –| 14003| uint RWES
| Security Setting Operations Page Change the se- curity level of the
Operations Page.| 1 to 3| 2| Instance 1
Map 1 Map 2
1832 2302| 0x67 (103)
1
2
| – – – –| 3002| uint RWE
| Security Setting
Password Enable Set to On to require a pass- word for menu changes.| Off
On| Off| – – – –| – – – –| – – – –| 3009| uint RWE
| Security Setting
Read Lock
Set the read se- curity clearance level. The user can access the selected
level and all lower levels.
If the Set Lock- out Security lev- el is higher than the Read Lock- out
Security, the Read Lockout Security level
takes priority.| 1 to 5| 5| Instance 1
Map 1 Map 2
1848 2318| 0x67 (103)
1
0x0A (10)| – – – –| 3010| uint RWE
** R: Read, W: Write, E: EEPROM, S: User Set
Factory Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP Class Instance Attri- bute hex
(dec)| Pro- fibus Index| Param- eter ID| Data Type and
Access **
| Security Setting
Write Security Set the write se- curity clearance level. The user can access
the selected level and all lower levels.
If the Set Lockout Security level is higher than the Read Lockout Se- curity,
the Read Lockout Security level takes pri-ority.| 0 to 5| 5| Instance 1
Map 1 Map 2
1844 2314| 0x67 (103)
1
0x0B (11)| – – – –| 3011| uint RWE
| Security Setting Locked Access Level
Determines us- er level menu visibility when Password Enable is set to on. See
Features section under Password Security.| 1 to 5| 5| – – – –| – – – –| – – –
–| 3016| uint RWE
| Security Setting
Rolling Password When power is cycled a new Public Key will be displayed and
User Password changes.| Off
On| Off| – – – –| – – – –| – – – –| 3019| uint RWE
| Security Setting
User Password Used to acquire access to menus made available through the
Locked Access Level setting.| 10 to 999| 63| – – – –| – – – –| – – – –| 3017|
uint RWE
** R: Read, W: Write, E: EEPROM, S: User Set
Factory Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP Class Instance Attri- bute hex
(dec)| Pro- fibus Index| Param- eter ID| Data Type and
Access **
| Security Setting Administrator Password
Used to acquire full access to all menus includ- ing disabling or changing
pass-words.| 10 to 999| 156| – – – –| – – – –| – – – –| 3018| uint RWE
| Security Setting
Public Key
If Rolling Pass- word turned on, generates a random number when power is
cycled. If Roll- ing Password
is off fixed number will be displayed. The key can be used to gain access when
password is not known.| Customer Specific| 0| – – – –| – – – –| – – – –| 3020|
uint R
| Security Setting
Password
Enter the User or Administrator password to gain access. After valid password
is supplied exit this menu and re-enter the Security Menu via the Factory
Page.| -1999 to 9999| 0| – – – –| – – – –| – – – –| 3022| int RW
** R: Read, W: Write, E: EEPROM, S: User Set
Factory Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP Class Instance Attri- bute hex
(dec)| Pro- fibus Index| Param- eter ID| Data Type and
Access **
| Diagnostics
Part Number Display this controller’s part number.| 15 characters| – – – –| –
– – –| 0x65 (101)
1
9| 115| 1009| string R
| Diagnostics Software Revi- sion
Display this controller’s firm- ware revision number.| 1 to 10| – – – –|
Instance 1
Map 1 Map 2
4 4| 0x65 (101)
1
3| 116| 1003| string R
| Diagnostics Software Build Number
Display the firmware build
number.| 0 to 2,147,483,647| – – – –| Instance 1
Map 1 Map 2
8 8| 0x65 (101)
1
5| – –
– –| 1005| dint R
| Diagnostics
Serial Number Display the seri- al number.| 0 to 2,147,483,647| – – – –|
Instance 1
Map 1 Map 2
12 12| 0x65 (101)
1
0x20 (32)| – –
– –| 1032| string R
| Diagnostics Date of Manu- facture
Display the date code (YYWW). Where YY = year
and WW= week.| 0 to 2,147,483,647| – – – –| Instance 1
Map 1 Map 2
14 14| 0x65 (101)
1
8| – –
– –| 1008| dint R
No Dis- play| Diagnostics
Hardware ID Display the Hardware ID.| 0 to 2,147,483,647| – – – –| Instance 1
Map 1 Map 2
0 0| 0x65 (101)
1
1| – –
– –| 1001| dint R
No Dis- play| Diagnostics
Firmware ID Display the Firmware ID.| 0 to 2,147,483,647| – – – –| Instance 1
Map 1 Map 2
2 2| 0x65 (101)
1
2| – –
– –| 1002| dint R
| Diagnostics
IP Address Mode Actual address mode (DHCP or Fixed).| DHCP (1281)
Fixed Address (1284)| DHCP| – – – –| – – – –| – – – –| 17013| – – – –
** R: Read, W: Write, E: EEPROM, S: User Set
Factory Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP Class Instance Attri- bute hex
(dec)| Pro- fibus Index| Param- eter ID| Data Type and
Access **
| Diagnostics
IP Actual Address Part 1
Actual IP address of this module.
Note:
Although it ap- pears as if this can be changed here this is a read only
parameter.
Go to Setup Page and then the Com Menu to change.| 0 to 255| – – – –| – – – –|
– – – –| – – – –| 17014| R
| Diagnostics
IP Actual Address Part 2
Actual IP address of this module.
Note:
Although it ap- pears as if this can be changed here this is a read only
parameter.
Go to Setup Page and then the Com
Menu to change.| 0 to 255| – – – –| – – – –| – – – –| – – – –| 17015| R
| Diagnostics
IP Actual Address Part 3
Actual IP address of this module.
Note:
Although it ap- pears as if this can be changed here this is a read only
parameter.
Go to Setup Page and then the Com
Menu to change.| 0 to 255| – – – –| – – – –| – – – –| – – – –| 17016| R
** R: Read, W: Write, E: EEPROM, S: User Set
Factory Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP Class Instance Attri- bute hex
(dec)| Pro- fibus Index| Param- eter ID| Data Type and
Access **
| Diagnostics
IP Actual Address Part 4
Actual IP address of this module.
Note:
Although it ap- pears as if this can be changed here, this is a read only
parameter. Go to Setup Page and then the Com Menu to change.| 0 to 255| – – –
–| – – – –| – – – –| – – – –| 17017| R
| Calibration Electrical Mea- surement
Read the raw electrical value for this input in the units cor- responding to
the Sensor Type (Setup Page, An- alog Input Menu)
setting.| -3.4e38 to 3.4e38| – – – –| Instance 1
Map 1 Map 2
400 400| 0x68 (104)
1
0x15 (21)| – –
– –| 4021| float R
| Calibration Electrical Input Offset
Change this val- ue to calibrate the low end of
the input range.| -1,999.000 to 9,999.000| 0.0| Instance 1
Map 1 Map 2
378 378| 0x68 (104)
1
0x0A (10)| – –
– –| 4010| float RWES
| Calibration Electrical Input Slope
Adjust this value to calibrate the slope of the in-put value.| -1,999.000 to
9,999.000| 1.0| Instance 1
Map 1 Map 2
380 380| 0x68 (104)
1
0xB (11)| – –
– –
| 4011| float RWES
** R: Read, W: Write, E: EEPROM, S: User Set
Factory Page
Display| Parameter Name Description| Range| Default|
Modbus Relative Ad- dress| CIP Class Instance Attri- bute hex
(dec)| Pro- fibus Index| Param- eter ID| Data Type and
Access **
| Calibration (3) Electrical Out- put Offset
Change this val- ue to calibrate the low end of the output range.| -1,999.000
to 9,999.000| 0.0| Instance 3
Map 1 Map 2
808 928| 0x76 (118)
3
5| – –
– –| 18005| float RWES
| Calibration (3) Electrical Out- put Slope
Adjust this value to calibrate the slope of the out-put value.| -1,999.000 to
9,999.000| 1.0| Instance 3
Map 1 Map 2
810 930| 0x76 (118)
3
6| – –
– –| 18006| float RWES
| Calibration (1 to 2) Part Number Displays cur- rent setting for control
model number.| Factory
User| – – – –| – – – –| – – – –| – –
– –| – – – –| uint R
| Calibration (1 to 3)
Public Key Changes the control to User or back to origi- nal model num- ber as
shown on the side of the control.| User Settings
Factory model num- ber| 4999| – – – –| – – – –| – –
– –| – – – –| uint RWES
** R: Read, W: Write, E: EEPROM, S: User Set
Chapter 8: Features
Changing PM Integrated Model Number to PM Express
EZ-ZONE PM firmware revisions of 13 and above allow the user to switch between
a PM Integrated control to a PM Express. Switching to a PM Express eliminates
the complexity of the advanced PM Integrated control by allowing the user to
operate with a
simplified menu structure.
Note:
When switching from an integrated control to an Express version, optional PM
hardware (even though installed) and firmware features not available in a PM
Express will no longer work. To see exactly what is impacted by this change,
compare the chart below to the ordering information page in this document.
Controller
EZ-ZONE® Integrated Controller Changes to PM Express Red-green 7-segment
displays
How to Change the Controller Model Number
- Enter Factory Page , Calibration Menu via front panel by pressing the Infinity or Reset Key and the Advance Key together or using EZ-ZONE Configurator software.
- Once there, use the Advance Key to navigate to the Part Number prompt. The top display will show factory indicating the factory model number as shown on the decal located on the side of the control is currently in effect.
- Push the Advance Key , Public Key prompt will be displayed and the number in the top display.
- Using the up or down Arrow Keys enter and push the Advance Key to execute the change. The controller will reboot and the new controller model number is in effect. All previous settings are lost and the controller must be reprogrammed for the application. Be sure to label the controller with the new model number for future reference.
Note:
As noted above, when switching from a PM Standard to a PM Express version,
optional hardware (even though installed) may no longer work. Also, all
settings will be defaulted to the selected model when switched.
Note:
After switching the model number to a PM Express this document will no longer
apply to the control. Click on the link that follows to acquire the latest
version of the PM PID Express User’s Guide. http://www.watlow.com/en
/Resources-And-Support/Technical-Library/User-Manuals
Once there, simply enter express in the “Keyword” field to find the
appropriate document.
How to Restore Original PM Factory Settings and Model Number
- Enter Factory Page , Calibration Menu via front panel by pressing the Infinity or Reset Key and the Advance Key together or using EZ-ZONE Configurator software.
- Once there, use the Advance Key to navigate to the Part Number prompt. The upper display will show user indicating the user’s selected model number is currently in ef- fect.
- Push the Advance Key where the Public Key prompt will appear in the lower dis- play and the number in the upper display.
- Using the up or down arrow keys enter and push the Advance Key to execute the change. The controller will reboot and the new controller model number is in effect. All previous settings are lost and the controller must be reprogrammed for the application. Be sure to label the controller with the new model number for future reference.
Note:
When switching from a PM Express back to the original model number all
original optional hardware will again be enabled for use (assuming all
original hardware is still installed).
Also, when executing this step the control will be factory defaulted back to
the original model number (as shown on the side of the control) at zone
address 1. This User’s Guide would once again apply to this control.
Saving and Restoring Settings
Recording setup and operations parameter settings for future reference is very
important. If you unintentionally change these, you will need to program the
correct settings back into the controller to return the equipment to
operational condition.
After you program the controller and verify proper operation, select Save
Settings As (Setup Page, Global Menu) to save the settings into either of two
files or in the control memory.
Note:
Saving the settings overwrites any previously saved collection of settings. Be
sure to document all the controller settings.
If the settings in the controller are altered a user can return the controller
to one of three settings. If previously saved, or can be restored as well as
the factory set-tings. Navigate to the Setup Page, Global Menu to find the
Restore prompt. A digital input or the Function Key can also be configured to
restore parameters.
Note:
When restoring factory defaults, I/O assemblies for Modbus, DeviceNet,
Profibus and Ethernet along with the zone address will be overwritten when
restoring factory defaults.
Programming the Home Page
Watlow’s patented user-defined menu system improves operational efficiency.
The user-defined Home Page provides you with a shortcut to monitor or change
the parameter values that you use most often.
You can create your own Home Page with as many as 20 of the active parameters.
When a parameter normally located in the Setup Page or Operations Page is
placed in the Home Page, it is accessible through both. If you change a
parameter in the Home Page, it is automatically changed in its original page.
If you change a parameter in its original page it is automatically changed in
the Home Page.
The default parameters will automatically appear in the Home Page.
Change the list of parameters in the Home Page from the Custom Menu (Factor y
Page)
Inputs
Calibration Offset
Calibration offset allows a device to compensate for an inaccurate sensor,
lead resistance or other factors that affect the input value. A positive
offset increases the input value, and a negative offset decreases the input
value. The input offset value can be viewed or changed with Calibration Offset
(Operations Page, Analog Input Menu).
Calibration
Before performing any calibration procedure, verify that the displayed
readings are not within published specifications by inputting a known value
from a precision source to the analog input.
Next, subtract the displayed value with the known value and compare this
difference to the published accuracy range specification for that typof input.
Use of the Calibration Offset parameter found in the Operations Page , Analog
Input Menu shifts the read-ings across the entire displayed range by the
offset value. Use this parameter to compensate for sensor error or sensor
placement error. Typically this value is set to zero.
Equipment required while performing calibration:
Obtain a precision source for millivolts, volts, milliamperes or resistance
depending on the sensor type to be calibrated. Use copper wire only to connect
the precision source to the controller’s input. Keep leads between the
precision source and controller as short as possible to minimize error. In
addition, a precision volt/ohm meter capable of reading values to 4 decimal
places or better is recommended. Prior to calibration, connect this volt/ohm
meter to the precision source to verify accuracy. Actual input values do NOT
have to be exactly the recommended values, but it IS critical that the actual
value of the signal connected to the controller be accurately known to at
least four digits.
Calibration of Analog Inputs:
To calibrate an analog input, you will need to provide a source of two
electrical signals or resistance values near the extremes of the range that
the application is likely to utilize. See recommended values below:
Sensor Type | Precision Source Low | Precision Source High |
---|---|---|
thermocouple | 0.000 mV | 50.000 mV |
millivolts | 0.000 mV | 50.000 mV |
volts | 0.000V | 10.000V |
milliamps | 0.000 mA | 20.000 mA |
100 0 RTD | 50.000 | 350.00 |
1,000 0 RTD | 500.00 | 3,500 0 |
thermistor 5 Id/ | 50.00 | 5,000 |
thermistor 10 k0 | 150.0 | 10,000 |
thermistor 20 kO | 1,800 | 20,000 |
thermistor 40 kO | 1,700 | 40,000 |
potentiometer | 0.000 | 1,200 |
Note:
The user may only calibrate one sensor type. If the calibrator interferes with
open ther-mocouple detection, set Sensor Type in Setup Page , Analog Input
Menu to millivolt instead of Thermocouple to avoid interference between the
calibrator
and open thermocouple detect circuit for the duration of the calibration
process. Be sure to set sensor type back to the thermocouple type utilized.
- Disconnect the sensor from the controller.
- Record the Calibration Offset parameter value in the Operations Page , Analog Input Menu then set value to zero.
- Wire the precision source to the appropriate controller input terminals to be calibrated. Do not have any other wires connected to the input terminals. Please refer to the Install and Wiring section of this manual for the appropriate connections.
- Ensure the controller sensor type is programmed to the appropriate Sensor Type to be utilized in the Setup Page , Analog Input Menu .
- Enter Factory Page , Calibration Menu via front panel or EZ-ZONE Configurator Software.
- Select the Calibration input instance to be calibrated. This corresponds to the analog input to be calibrated.
- Set Electrical Input Slope to 1.000 and Electrical Input Offset to 0.000 (this will cancel any prior user calibration values)
- Input a Precision Source Low value. Read Electrical Measurement value of controller via EZ-Configurator or RUI. This will be referred to as Electrical Measured Low. Record low value ————–
- Input a Precision Source High value.
- Read Electrical Measurement value of controller via EZ-Configurator or RUI. This will be referred to as Electrical Measured High. Record high value —————–
- Calculated Electrical Input Slope = (Precision High – Precision Low) / (Electrical Measured High – Electrical Measured Low) Calculated Slope value ——————–
- Calculated Electrical Input Offset = Precision Low – (Electrical Input Slope * Measured Low) Calculated Offset value ———————-
- Enter the calculated Electrical Input Slope and Electrical Input Offset into the controller.
- Exit calibration menu.
- Validate calibration process by utilizing a calibrator to the analog input.
- Enter calibration offset as recorded in step 2 if required to compensate for sensor error.
Setting Electrical Input Slope to 1.000 and Electrical Input Offset to 0.000, restores factory calibration as shipped from factory.
Filter Time Constant
Filtering smooths an input signal by applying a first-order filter time
constant to the signal. Filtering the displayed value makes it easier to
monitor. Filtering the signal may improve the performance of PID control in a
noisy or very dynamic system.
Adjust the filter time interval with Filter Time (Setup Page, Analog Input
Menu). Example:
With a filter value of 0.5 seconds, if the process input value instantly
changes from 0 to 100 and remained at 100, the display will indicate 100 after
five time constants of the filter value or 2.5 seconds.
Sensor Selection
You need to configure the controller to match the input device, which is
normally a thermocouple, RTD or process transmitter.
Select the sensor type with Sensor Type (Setup Page, Analog Input Menu).
Set Point Minimum and Maximum
The controller has the ability to restrict the Set Points for the following
modes of operation:
a. For closed loop control use Minimum Set Point and Maximum Set Point found
in the Setup Page, Loop Menu.
b. For Manual Power (open loop control) use Minimum Power and Maximum Power
found in the Setup Page, Loop Menu.
Scale High and Scale Low
When an analog input is selected as process voltage or process current input,
you must choose the value of voltage or current to be the low and high ends.
For example, when using a 4 to 20 mA input, the scale low value would be
4.00mA and the scale high value would be 20.00mA. Commonly used scale ranges
are: 0 to 20mA, 4 to 20mA, 0 to 5V, 1 to 5V and 0 to 10V.
You can create a scale range representing other units for special
applications. You can reverse scales from high values to low values for analog
input signals that have a reversed action. For example, if 50 psi causes a 4
mA signal and 10 psi causes a 20mA signal.
Scale low and high low values do not have to match the bounds of the
measurement range.
These along with range low and high provide for process scaling and can
include values not measurable by the controller. Regardless of scaling values,
the measured value will be constrained by the electrical measurements of the
hardware. Select the low and high values with
Scale Low and Scale High Select the displayed range with Range Low and Range
High (Setup Page, Analog Input Menu).
Range High and Range Low
With a process input, you must choose a value to represent the low and high
ends of the current or voltage range. Choosing these values allows the
controller’s display to be scaled into the actual working units of
measurement. For example, the analog input from a humidity transmitter could
represent 0 to 100 percent relative humidity as a process signal of 4 to 20mA.
Low scale would be set to 0 to represent 4 mA and high scale set to 100 to
represent 20 mA. The indication on the display would then represent percent
humidity and range from 0 to 100 percent with an input of 4 to 20mA. Select
the low and high values with RangeLow and Range High (Setup Page, Analog Input
Menu).
Outputs
Retransmitting a Process Value or Set Point
The retransmit feature allows a process output to provide an analog signal
that represents the set point or process value. The signal may serve as a
remote set point for another controller or as an input for a chart recorder
documenting system performance over time.
In choosing the type of retransmit signal the operator must take into account
the input impedance of the device to be retrans mitted to and the required
signal type, either voltage or milliamps.
Typically applications might use the retransmit option to record one of the
variables with a chart recorder or to generate a set point for other controls
in a multi-zone application.
Output 3 can be ordered as process output. Select retransmit as the Function
(Setup Page, Output Menu). Set the output to volts or milliamps with Type .
Select the signal to retransmit with Retransmit Source . Set the range of the
process output with Scale Low and Scale High . Scale the retransmit source to
the process output with Range Low and Range High .
When the retransmit source is at the Range Low value, the retransmit output
will be at its Scale Low value. When the retransmit source is at the Range
High value, the retransmit output will be at its Scale High value.
When the retransmit source is at the Range Low value, the retransmit output
will be at its Scale Low value. When the retransmit source is at the Range
High value, the retransmit output will be at its Scale High value.
Resetting a Tripped Limit
Output 2 will always be a Form A (normally open) Mechanical Relay and it will
always be internally tied to the limit function. When the limit is in a safe
state the internal coil for this relay will be energized, therefore the relay
will be closed. When a condition occurs that causes the limit to trip, the
internal coil will deengerize causing the relay to latch open. When the
condition that caused the limit to trip has been resolved, the relay will
remain latched open until manually reset. The process to reset a latched limit
can be different from control to control and is dependent upon the controller
firmware version.
To check the firmware revision of your control do one of the following:
- Cycle power to the control while observing the number in the top display (this momentary numerical display reflects the current installed firmware version).
- Navigate to the Factory Page by simultaneously pushing and holding the Advance Key and the Reset Key for approximately 8 seconds and then use the up or down arrow key to navigate to the Diagnostic Menu. Once there, push the Advance Key twice where the revision will be shown in the lower display and the upper display will indicate the cur-rent firmware revision.
Prior to firmware release 11.0:
- Push the Reset Key
- Configure a digital input with the Action Function set to Limit Reset (navigate to the Setup Page under the Digital I/O Menu).
- Use a field bus protocol, i.e., Modbus, EtherNet/IP, etc…, where a value of zero would be written to the associated address (navigate to the Operations Page and look for Clear Limit under the Limit Menu to find appropriate address).
- Cycle the power to the controller.
Firmware release 11.0 and above:
-
Push the Reset Key
-
Follow the steps below:
2a. Navigate to the Setup Page and then the Limit Menu
2b. Set Source Function A to the desired device that will reset the limit (Digital I/O or Func – tion Key)
2c. Define the Source Instance -
Use a field bus protocol, i.e., Modbus, EtherNet/IP, etc…where a value of zero would be written to the associated address (navigate to the Operations Page and look for Clear Limit under the Limit Menu to find appropriate address).
-
Cycle the power to the controller.
Alarms
Alarms are activated when the output level, process value or temperature
leaves a defined range. A user can configure how and when an alarm is
triggered, what action it takes and whether it turns off automatically when
the alarm condition is over. Configure alarm outputs in the Setup Page before
setting alarm set points. Alarms do not have to be assigned to an output.
Alarms can be monitored and controlled through the front panel or by using
software.
Process Alarms
A process alarm uses one or two absolute set points to define an alarm
condition. Select the type with Type (Setup Page, Alarm Menu).
Set Points
The high set point defines the process value or temperature that will trigger
a high side alarm. The low set point defines the temperature that will trigger
a low side alarm. View or change alarm set points with Low Set Point and High
Set Point (Operations Page, Alarm Menu).
Hysteresis
An alarm state is triggered when the process value reaches the high or low set
point. Hysteresis defines how far the process must return into the normal
operating range before the alarm can be cleared.
Hysteresis is a zone inside each alarm set point. This zone is defined by
adding the hysteresis value to the low set point or subtracting the hysteresis
value from the high set point. View or change hysteresis with Hysteresis
(Setup Page, Alarm Menu).
Latching
A latched alarm will remain active after the alarm condition has passed. It
can only be deactivated by the user. An active message, such as an alarm
message, will cause the display to toggle between the normal settings and the
ac-tive message in the upper display and in the lower display. Push the
Advance Key to display in the upper display and the message source in the
lower display. Use the Up or Down keys to scroll through possible responses,
such as Clear or Silence . Then push the Advance or Infinity key to exe-
cute the action. See the Keys and Displays chapter and the Home Page chapter
for more details. An alarm that is not latched (self-clearing) will deactivate
automatically when the alarm condition has passed. Turn latching on or off
with Latching (Setup Page, Alarm Menu).
Silencing
If silencing is on the operator can disable the alarm output while the
controller is in an alarm state. The process value or temperature has to enter
the normal operating range beyond the hysteresis zone to activate the alarm
output function again. An active message, such as an alarm message, will cause
the display to toggle between the normal settings and the active message in
the upper display and in the lower display.
- Push the Advance Key to display in the upper display and the message source in the lower display.
- Use the Up and Down keys to scroll through possible responses, such as Clear or Silence . Then push the Advance or Infinity key to execute the action.
Blocking
Blocking allows a system to warm up after it has been started up. With
blocking on, an alarm is not triggered when the process temperature is
initially lower than the low set point or higher than the high set point. The
process temperature has to enter the normal operating range beyond the
hysteresis zone to activate the alarm function. If the EZ-ZONE PM has an
output that is functioning as a deviation alarm, the alarm is blocked when the
set point is changed, until the process value re-enters the normal operating
range. Turn blocking on or off with Blocking (Setup Page, Alarm Menu).
Using Lockout and Password Security
If unintentional changes to parameter settings might raise safety concerns or
lead to downtime, you can use the lockout feature to make them more secure.
There are two methods of lockout that can be deployed, both of which are
accessible from the Factory Page.
Method 1- Change the value of the Read Lock (1 to 5) and Set Lock (0 to 5)
prompts where the higher the value or setting for each translates to a higher
security clearance (greater access).
Method 2- Enable Password Security and then modify the Lock Level value which
ranges from 1 to 5. See the section entitled Using Lockout Method 2 for more
detail.
Using Lockout Method 1 (Read and Set Lock)
All Pages have security levels assigned where two of those cannot be changed
(Home and Setup). Defaults (factory settings) for each are shown below:
- Home Page = 1
- Operations Page = 2 (changeable to 1, 2 or 3)
- Setup Page = 4
- Profiling Page = 3 (changeable to 1, 2 or 3)
- Factory Page = 5*
- The Factory Page is always visible where all menus within it may or may not be visible/writ – able. For further detail see table “Factory Page Menus”
The table below represents the various levels of lockout for the Set Lockout Security prompt and the Read Lockout Security prompt . Looking at the table, “Y” equates to yes (can write/read) where “N” equates to no (cannot write/read). The colored cells simply differentiate one level from the next while also showing the level where read/write is enabled. As stated previously, the Set Lockout has 6 levels (0 to 5) of security where the Read Lockout has 5 (1 to 5). Therefore, level “0” applies to Set Lockout only.
Lockout Security and
Pages | Security Level |
---|---|
0 | 1 |
Home Page (cannot be changed) | N |
Operations Page | N |
Setup Page (cannot be changed) | N |
Factor y Page | Y |
Being able to change the page security level for the Operations and Profile
pages allows a user to give access to the Profile Page while locking out the
Operations Page. The following example shows how the Lockout feature may be
used to accomplish this:
Changing Security Levels:
- From the Home Page , press and hold the Infinity Key and the Advance Key for approxi- mately six seconds. will appear in the upper display and will appear in the lower display.
- Press the Up Key until appears in the upper display and will appear in the lower display.
- Press the Advance Key until Lock Operations prompt appears in the bottom display.
- Press the Up Key to change the default value from to .
- Press the Advance Key again and change the Lock Profiling prompt appears in the bottom display.
- Press the Down Key to change the default value from to .
- Press the Advance Key until Read Lock appears in the bottom display.
- Press the Down Key to change the default value from to .
- Press the Advance Key until Set Lock appears in the bottom display.
- Press the Down Key to change the default value from to .
With the above settings, the Home Page and the Profiling Page can be accessed,
and all writable parameters can be written to. Due to the Read lock setting of
2, all pages with security levels greater than 2 will be locked out
(inaccessible).
Another example of Method 1 lockout usage could be that an operator wants read
access to all pages while allowing read/write access to the Home Page and the
Lockout Menu only. To setup this scenario follow the steps below:
- From the Home Page , press and hold the Infinity Key and the Advance Key for approximately six seconds. CUst will appear in the upper display and will appear in the lower display.
- Press the Up Key until appears in the upper display and will appear in the low- er display.
- Press the Advance Key until Read Lock appears in the bottom display and change it to .
- Press the Advance Key until Set Lock appears in the bottom display and change it to .
Although the Factory Page is always visible, some menus within it can be restricted.
Lockout Security and
Factory Page Menus
Menus| Security Level
0| 1| 2| 3| 4| 5
Custom Menu| N| N| N| N| N| Y
Lockout Menu*| Y| Y| Y| Y| Y| Y
Diagnostic Menu**| N| Y| Y| Y| Y| Y
Calibration Menu| N| N| N| N| N| Y
- Using lockout Method 1 with set to 0, all writable parameters within the control will be inhibited (not writable) with two exceptions, and . As shown below, both of these parameters can always be seen and modified.
** Diagnostic Menu and all associated prompts are always visible and never writable
Lockout Security and
Factory Page Menu Parameters
Parameters| Security Level
0| 1| 2| 3| 4| 5
| N| Y| Y| Y| Y| Y
| N| Y| Y| Y| Y| Y
| Y| Y| Y| Y| Y| Y
| Y| Y| Y| Y| Y| Y
Note:
Using Method 1 Lockout all settings can be modified by anyone who knows how to
find their way to the and parameters.
Using Lockout Method 2 (Password Enable)
It is sometimes desirable to apply a higher level of security to the control
where a password would be required to access the control. If Password Enabled
in the Factory Page un-der the Menu is set to on, an overriding Password
Security will be in effect. Without the appropriate password, specified menus
will remain inaccessible. Page and Menu access is de- fined in the Locked
Access Level prompt. On the other hand, a User with a password would have
visibility restricted by the Read Lockout Security . As an example, with
Password Enabled and the Locked Access Level set to 1 and is set to 3, the
available Pages for a User without a password would be limited to the Home and
Factory Pages (locked level 1). If the User password is entered all pages
would be accessible with the exception of the Setup Page as defined by level 3
access.
How to Enable Password Security
Follow the steps below:
- From the Home Page , press and hold the Infinity Key and the Advance Key for approxi- mately six seconds. will appear in the upper display and will appear in the lower display.
- Press the Up Key until appears in the upper display and fCty will appear in the lower display.
- Press the Advance Key until Password Enable appears in the bottom display and change it to .
- Press the Up Key to turn it on. Once on, four new prompts will appear:
a. Locked Access Level , (1 to 5) corresponding to the lockout table above.
b. Rolling Password , will change the Customer Code every time power is cycled.
c. User Password , which is needed for a User to acquire access to the control.
d. Administrator Password , which is needed to acquire administrative access to the control.
The Administrator can either change the User and or the Administrator password
or leave them in the default state. Once Password Security is enabled they
will no longer be visible to anyone other than the Administrator. In other
words the Lock Menu
is not available to a User. As can be seen in the formula that follows either
the User or Administrator will need to know what those passwords are to
acquire a higher level of access to the control. Back out of this menu by
pushing the Infinity Key . Once out of the menu, the Password Security will be
enabled.
How to Acquire Access to the Control
To acquire access to any inaccessible Pages or Menus, go to the Factory Page
and enter the menu. Once there follow the steps below:
Note:
If Password Security (Password Enabled is On) is enabled the two prompts
mentioned below in the first step will not be visible. If the password is
unknown, call the individual or company that originally setup the control.
-
Acquire either the User Password or the Administrator Password .
-
Press the Advance key one time where the Code CodE prompt will be visible.
Note:
a. If the Rolling Password is off, press the Advance Key one more time where the Pass- word prompt will be displayed. Proceed to either step 7a or 8a. Pushing the Up or Down arrow keys enter either the User or Administrator Password. Once en- tered, press and hold the Infinity key for two seconds to return to the Home Page.
b. If the Rolling Password was turned on proceed on through steps 3 – 9. -
Assuming the Code prompt (Public Key) is still visible on the face of the control sim-ply push the Advance Key to proceed to the Password prompt. If not, find your way back to the Factory Page as described above.
-
Execute the calculation defined below (7b or 8b) for either the User or Administrator.
-
Enter the result of the calculation in the upper display play by using the Up and Down arrow keys or use EZ-ZONE Configurator Software.
-
Exit the Factory Page by pressing and holding the Infinity Key for two seconds.
Formulas used by the User and the Administrator to calculate the Password follows:
Passwords equal: -
User
a. If Rolling Password is Off, Password equals User Password .
b. If Rolling Password is On, Password equals: ( x code) Mod 929 + 70 -
Administrator
a. If Rolling Password is Off, Password equals User Password .
b. If Rolling Password is On, Password equals: ( x code) Mod 997 + 1000
Differences Between a User Without Password, User With Password and Administrator
- User without a password is restricted by the Locked Access Level .
- A User with a password is restricted by the Read Lockout Security never having access to the Lock Menu .
- An Administrator is restricted according to the Read Lockout Security however, the Administrator has access to the Lock Menu where the Read Lockout can be changed.
Modbus – Using Programmable Memory Blocks
When using the Modbus RTU or Modbus TCP protocols, the PM control features a
block of addresses that can be configured by the user to provide direct access
to a list of 40 user configured parameters. This allows the user easy access
to this customized list by reading from or writing to a contiguous block of
registers.
To acquire a better understanding of the tables found in the back of this
manual (See Appendix: (Modbus Programmable Memory Blocks) please read through
the text below which defines the column headers used.
Assembly Definition Addresses –
- Fixed addresses used to define the parameter that will be stored in the “Working Address es”, which may also be referred to as a pointer. The value stored in these addresses will reflect (point to) the Modbus address of a parameter within the PM control.
Assembly Working Addresses
- Fixed addresses directly related to their associated “Assembly Definition Addresses” (i.e., Assembly Working Addresses 200 & 201 will assume the parameter pointed to by Assembly Definition Addresses 40 & 41).
When the Modbus address of a target parameter is stored in an “Assembly Definition Address” its corresponding working address will return that parameter’s actual value. If it’s a writable parameter, writing to its working register will change the parameter’s actual value. As an example, Modbus register 360 represents the Analog Input Value (See Operations Page, Analog Input Menu). If the value 360 is loaded into Assembly Definition Address 90 and value 361 is loaded into Assembly Definition Address 91, the value sensed by Analog Input 1 will also be stored in Modbus registers 250 and 251. Notice that by default this parameter is also stored in working registers 240 and 241 as well.
Note:
When modifying the Modbus Assembly registers, single register writes (function
06) are not allowed. Multiple register writes (function 16) must be used to
modify the assembly.
The table identified as “Assembly Definition Addresses and Assembly Working
Addresses” (see Appendix: Modbus Programmable Memory Blocks) reflects the
assemblies and their associated addresses.
CIP – Communications Capabilities
With the introduction of the Common Industrial Protocol (CIP) a user can now
collect data, configure a device and control industrial devices. CIP is an
open protocol at the application layer fully managed by the Open DeviceNet
Vendors Association (ODVA, http://www.odva.org). Being that this is an open
protocol there are many independent vendors offering a wide array of devices
to the end user. CIP provides the ability to communicate utilizing both
implicit messaging (real-time I/O messaging), and explicit messaging
(information/configuration messaging). For implicit communications using a
PLC, simply configure the PM assembly size into the I/O structure of the PLC
(See: CIP Implicit Assembly Structures). The assembly structures can also be
changed by the user. Explicit communications requires the use of specific
addressing information. DeviceNet requires that the node address be specified
where EtherNet/IP requires just the Class, Instance and Attribute.
- Node address or MAC ID (0 – 63, DeviceNet only)
- Class ID (1 to 255)
- Instance ID (0 to 255)
- Attribute ID (1 to 255)
EtherNet/IP and DeviceNet are both based on CIP and use the same addressing
scheme. In the following menu pages notice the column header identified as
CIP. There you will find the Class, Instance and Attribute in hexadecimal,
(decimal in parenthesis) which makes up the addressing for both protocols. The
Watlow implementation of CIP does not support connected explicit messages but
fully supports unconnected explicit messaging.
Rockwell Automation (RA) developed the DF1 serial protocol within the
framework of the PCCC application protocol. With the introduction of CIP, the
PCCC protocol was encapsulated within it to enable continued communication
over Ethernet to the legacy RA
programmable controllers, e.g., SLC, Micrologic and PLC-5 controllers equipped
with Ethernet capabilities.
The Watlow implementation of CIP also supports the PCCC protocol.
EtherNet/IP (Industrial Protocol) is a network communication standard capable
of handling large amounts of data at speeds of 10 Mbps or 100 Mbps, and at up
to 1,500 bytes per packet.
It makes use of standard off-the-shelf Ethernet chip sets and the currently
installed physical media (hardware connections). DeviceNet was the first field
bus offering of the ODVA group and has been around for many years. DeviceNet
can communicate at 125, 250 and 500 kilobytes per second with a maximum
limitation of 64 nodes (0 to 63) on the network.
Note:
If the control is brought back to the factory defaults (See Appendix: CIP
Implicit Assembly Structures) the user configured assemblies will be
overwritten.
Note:
The maximum number of implicit input/output members using DeviceNet is 200.
When using EtherNet/IP the maximum is 100.
CIP Implicit Assembites
Communications using CIP (EtherNet/IP and DeviceNet) can be accomplished with
any PM Inte-grated control equipped with either DeviceNet or EtherNet/IP
communications cards. As was already mentioned, reading or writing when using
CIP can be accomplished via explicit and or implicit communications. Explicit
communications are usually executed via a message instruc- tion within the PLC
but there are other ways to do this as well outside of the focus of this
document.
implicit communications is also commonly referred to as polled communications.
When us-ing implicit communications there is an I/O assembly that would be
read of written to. The default assemblies and the assembly size is embedded
into the firmware of the PM control. Watlow refers to these assemblies as the
T to O (Target to Originator) and the O to T (Orig- inator to Target)
assemblies where the Target is always the EZ-ZONE PM controller and the
Originator is the PLC or master on the network. The size of the O to T
assembly is initially set to 40 (32-bit) members where the T to O assembly
consists of 40 (32-bit) members. All assembly members are user configurable
with the exception of the first T to O member. The first member of the T to O
assembly is called the Device Status, it is unique and cannot be changed. If
the module has been properly configured when viewing this 32-bit member in bi-
nary format bits 12 and 16 should always be set to 1 where all of the other
bits should be 0. All other members that follow Device Status are user
configurable. The Appendix of this User’s Guide contains the PM implicit
assemblies (See Appendix: CIP Implicit Assembly Structures),
Compact Assembly Class
Along with the standard implicit assembly where each module parameter (member)
occupies one 32-bit assembly location, there is also a Compact Class assembly.
The need for the Com- pact Class assembly members became apparent as the
number of member instances grew with the EZ-ZONE family of controls. Because
there is a limited number of implicit assembly members (40 input, 40 output),
the Compact Class enables the user to modify the standard assembly offering to
their liking while also achieving much better utilization of each bit with- in
the 32-bit member. As an example, if a standard Implicit Assembly member were
config-ured to monitor Alarm State 1, the entire 32-bit member would be
consumed where just 7 bits out of the 32 represent: Startup (88), None (61),
Blocked (12), Alarm Low (8), Alarm High (7) of Error (28). With Compact Class
assembly member 12 (identified in this document as “12 A, Alarm Read”) in use,
the alarm states of all 4 alarms can be placed in one 32-bit assembly member
using just 2 bits for each state. Bits 0 and 1 would represent Alarm State 1,
bits 2 and 3 Alarm State 2, etc… Each pair of 2 bits can represent the
following states: 00 = None, 01 = Alarm Low, 10 = Alarm High and 11 = Other.
There is a variety of predefined Compact Class members that can be used (See
Appendix: Compact Class Assembly Structure} to modify the default implicit
assemblies.
Note:
As is the case with any available parameter within the PM control, the
Compact Class members can also be read or written to individually via an
explicit message as well.
Modifying Implicit Assembly Members
To change any given member of either assembly (T to O or O to T) simply write
the new class, instance and attribute (CIA) to the member location of choice.
As an example, if it were desired to change the 14th member of the T to O
assembly from the default parameter (Cool Power) to the Compact Class 12th
member (See Appendix: Compact Class Assembly Structure) write the value of
0x71, 0x01 and Ox0C (Class, Instance and Attribute respectively) to 0x77, 0x02
and Ox0D, Once the change ts executed, reading this member location (as was
discussed above) will return the Alarm States (1-4) to paired bits 0 through 7
where 00 = None, 01 = Alarm Low, 10 = Alarm High and 11 = Other. The CIP
communications instance will atways be instance 2.
Profibus DP – (Decentralized Peripherals)
This protocol is typically used to operate sensors and actuators via a
centralized controller within industrialized production topologies. Data rates
up to 12 Mbit/s on twisted pair cables and/or fiber optics are possible. This
protocol is available in three functionally graded version; DP-VO, DP-V1 and
DP-V2. It should be noted that Watlow products utilizing this protocol sup-
port DP-VO and DP-V1 only.
DP-V0 – provides the basic functionality of DP, including cyclic data
exchange, station, module and channel specific diagnostics and four different
interrupt types for diagnostics and process interrupts.
Cyclic Data refers to input/output data that és pre-configured to pass from
the Profibus-DP Class 1 Master and the Slave at a known rate. Cyclic data is
expected on both the sender and the receiver end of the message.
Note:
To use DP-VO (cyclic data transfer) first configure and then register the
General Station Description (GSD) file. Watlow provides a software tool
allowing for total customization of the data to be read and or written to.
Acquire this software tool (Profibus GSD Editor) via the CD that shipped with
the product of, as an alternative, point your browser to:
http://www.watlow.com/en/resources-and-support/Technical-Library/Software-
and-Demos and Navigate to the bottom of the page and click on “Software and
Demos” to download the software.
Using the GSD Editor a user can configure up to a maximum of 244 I/O bytes
that can be read or written to from Zone 1 through 16. DP-V1 – contains
enhancements geared towards process automation, in particular acyclic data
communication for parameter assignment, operation, vi-sualization and
interrupt control of intelligent field devices, in conjunction with cyclic
user da-a communication.
Acyclic Data ts a message that can be sent and or received at any time where
they typical-ly have a lower priority then cyclic messages. This type of
messaging ts typically used for the purpose of configuration or performing
some sort of a diagnostic function.
Software Configuration
Using EZ-ZONE Configurator Software
To enable a user to configure the PM control using a personal computer
(PC), Watlow has pro-vided free software for your use. If you have not yet
obtained a copy of this software insert the CD (Controller Support Tools) into
your CD drive and install the software. Alternatively, if you are viewing this
document electronically and have a connection to the Internet simply click on
the link below and download the software from the Watlow web site free of
charge.
http://www.watlow.com/en/resources-and-support/Technical-Library/Software-
and-Demos
Once the software is installed double click on the EZ-ZONE Configurator icon placed on your desktop during the installation process. If you cannot find the icon follow the steps below to run the software:
- Move your mouse to the “Start” button
- Place the mouse over “All Programs”
- Navigate to the “Watlow” folder and then the sub-folder “EZ-ZONE Configurator”
- Click on EZ-ZONE Configurator to run.
The first screen that will appear is shown below.
If the PC is already physically connected to the EZ-ZONE PM control click the
next button to go on-line.
Note:
When establishing communications from PC to the EZ-ZONE PM controller, an
interface converter will be required. The Standard Bus network uses EIA-485 as
the interface. Most PCs today would require a USB to EIA-485 converter.
However, some PCs may still be equipped with EIA-232 ports, therefore an
EIA-232 to EIA-485 converter would be required.
As can be seen in the above screen shot the software provides the user with
the option of downloading a previously saved configuration as well as the
ability to create a configuration off-line to download later. The screen shots
that follow will take the user on-line.
After clicking the next button above it is necessary to define the
communications port that will be used on the PC as shown to the right.
Clicking on the drop down will allow the user to select the appropriate
communications port. This will be the port assigned to the EIA485 to USB
converter when it was connected to the PC. The “Advanced” button allows the
user to determine how many devices to look for on the network (1 to 17).
After clicking on the “Next” button, the software will scan the network for
the zone addresses specified while showing the progress made (as shown in the
graphic below. When complete the software will display all of the available
devices found on the network as
shown below.
The PM9L is shown highlighted above to bring greater clarity to the controller
in focus. Any EZ-ZONE device on the network will appear in this window and
would be available for the purpose of configuration or monitoring; simply
click on the control of choice. After doing so, the screen below will appear.
In the screen shot below notice that the device part number is clearly
displayed at the top of the page (yellow highlight added for emphasis). When
multiple EZ-ZONE devices are on the network it is important that the part
number be noted prior to configuring so as to avoid making unwanted
configuration changes to another controller. Looking closely at the left hand
column (Parameter Menus) notice that it displays all of the available menus
and associated parameters within the controller. The menu structure as laid
out within this software follows:
– Setup – Operations – FactoryNavigating from one menu to the next is
easy and clearly visible. Simply slide the scroll bar up or down to display
the menu and parameter of choice. If there is a need to bring greater fo-cus
and clarity to the parameters of interest simply click on the negative symbol
next to any of the Menu items. As an example, if it is desired to work within
the Operations page click the negative sign next to Setup where the Setup Page
will then collapse. Now click the plus sign next to Operations to find the
menu items of choice without viewing unwanted menus and pa-rameters. Once the
focus is brought to an individ- ual parameter (single click of mouse) as is
the case for Analog Input 1 in the left column; all that can be setup related
to that parameter will appear in the center column. The grayed out fields in
the center column simply mean that this does not ap- ply for the type of
sensor selected. As an example, notice that when a thermocouple is selected,
RTD Leads does not apply and is therefore grayed out. To speed up the process
of configuration notice that at the bottom of the center column there is an
option to copy settings. If Alarms 1 through 4 are to be configured the same,
simply click on “Copy Settings” where a copy dialog box will appear allowing
for quick duplication of all settings. Notice too, that by clicking on any of
those items in the center column that context sensitive help will appear for
that particular item in the right hand column. Lastly, when the configuration
is complete, click the “Finish” button at the bottom right of the graphic on
the previous page. The screen that follows this action can be seen above.
Although the PM controller now
contains the configuration (because the previous discussion fo- cused on doing
the configuration on-line) it is suggested that after the configuration
process is completed that the user save this file on the PC for future use. If
for some reason someone inadvertently changed a setting without understanding
the impact, it would be easy and per-haps faster to download a saved
configuration back to the control versus trying to figure out what was
changed. Of course, there is an option to exit without saving a copy to the
local hard drive. After selecting Save above, click the “Finish” button once
again. The screen below will than appear. When saving the configuration, note
the location where the file will be placed (saved in) and enter the file name
(File name) as well. The default path for saved files follows:
Users\’Username”\My Documents\ Watlow\EZ-Zone Configurator\Saved Configu-
rations
The user can save the file to any folder of choice.
Chapter 9: Appendix
Troubleshooting Alarms, Errors and Control Issues
Indication| Description| Possible Cause(s)| Corrective
Action
---|---|---|---
Alarm won’t clear or reset| Alarm will not clear or reset with keypad or
digital input| • Latching is active
• Alarm set to incorrect output
• Alarm is set to incorrecsource
• Sensor input is out of alarm set point range
• Alarm set point is incorrect
• Alarm is set to incorrectype
• Digital input function is incorrect| • Reset alarm when process is within
range or disable latching
• Set output to correct alarm source instance
• Set alarm source to correct input instance
• Correct cause of sensor input out of alarm range
• Set alarm set point to correct trip point
• Set alarm to correct type: process, deviation or power
• Set digital input function and source instance
Alarm won’t occur| Alarm will not acti- vate output| • Silencing is active
• Blocking is active
• Alarm is set to incorrect output
• Alarm is set to incorrect source
• Alarm set point is incorrect
• Alarm is set to incorrect type| • Disable sizencing, if required
• Disable blocking, if required
• Set output to correct alarm source instance
• Set alarm source to correct input instance
• Set alarm set point to correct trip point
• Set alarm to correct type: process, deviation or power
Alarm Error
| Alarm state cannot be determined due to lack of sensor input| • Sensor
improperly wired or open
• Incorrect setting of sensor type
• Calibration corrupt| • Correct wiring or replace sensor
• Match setting to sensor used
• Check calibration of controller
Indication| Description| Possible Cause(s)| Corrective
Action
---|---|---|---
Alarm Low
| Sensor input below low alarm set point| • Temperature is less than alarm set
point
• Alarm is set to latching and an alarm occurred in
the past
• Incorrect alarm set point
• Incorrect alarm source| • Check cause of under temperature
• Clear latched alarm
• Establish correct alarm set point
• Set alarm source to proper setting
Alarm High
| Sensor input above high alarm set point| • Temperature is greater than alarm
set point
• Alarm is set to latching and an alarm occurred in
the past
• Incorrect alarm set point
• Incorrect alarm source| • Check cause of over temperature
• Clear latched alarm
• Establish correct alarm set point
• Set alarm source to prop-er setting
Error Input
| Sensor does not provide a valid sig- nal to controller| • Sensor improperly
wired or open
• Incorrect setting of sensor type
• Calibration corrupt| • Correct wiring or replace sensor
• Match setting to sensor used
• Check calibration of controller
Ambient Error
| Sensor does not provide a valid sig- nal to controller| • Ambient error –
cold junc- tion circuitry not working| • Return to factory for re- pair
Limit won’t clear or reset| Limit will not clear or reset with key- pad or
digital input| • Sensor input is out of limit set point range
• Limit set point is incorrect
• Digital input function is incorrect| • Correct cause of sensor input out of
limit range
• Set limit set point to correct trip point
• Set digital input function and source instance
Limit Error
| Limit state cannot be determined due to lack of sensor in- put, limit will
trip| • Sensor improperly wired or open
• Incorrect setting of sensor type
• Calibration corrupt| • Correct wiring or replace sensor
• Match setting to sensor used
• Check calibration of controller
Limit Low
| Sensor input below low limit set point| • Temperature is less than limit set
point
• Limit outputs latch and require reset
• Incorrect alarm set point| • Check cause of under temperature
• Clear limit
• Establish correct limit set point ct limit set point
Indication| Description| Possible Cause(s)| Corrective
Action
---|---|---|---
Limit High
| Sensor input above high limit set point| • Temperature is greater than limit
set point
• Limit outputs latch and require reset
• Incorrect alarm set point| • Check cause of over temperature
• Clear limit
• Establish correct limit set point
No Display| No display indica- tion or LED illumi- nation| • Power to
controller is o• Fuse open
• Breaker tripped
• Safety interlock switch open
• Separate system limit control activated
• Wiring error
• Incorrect voltage to controller| • Turn on power
• Replace fuse
• Reset breaker
• Close interlock switch
• Reset limit
• Correct wiring issue
• Apply correct voltage, check part number
No Serial Com- munication| Cannot establish se- rial communications with the
controller| • Address parameter incorrect
• Incorrect protocol selected
• Baud rate incorrect
• Parity incorrect
• Wiring error
• EIA-485 converter issue
• Incorrect computer or
PLC communications port
• Incorrect software setup
• Wires routed with power cables
• Termination resistor may be required| • Set unique addresses on network
• Match protocol between devices
• Match baud rate between devices
• Match parity between devices
• Correct wiring issue
• Check settings or replace converter
• Set correct communica-tion port
• Correct software setup to match controller
• Route communications wires away from power wires
• Place 120 Ω resistor across EIA-485 on last controller
Indication| Description| Possible Cause(s)| Corrective
Action
---|---|---|---
Temperature runway| Process value con- tinues to increase or decrease past set
point.| • Controller output incorrectly programmed
• Thermocouple reverse wired
• Controller output wired incorrectly
• Short in heater
• Power controller connec-tion to controller defective
• Controller output defective| • Verify output function is correct (heat or
cool)
• Correct sensor wiring (red wire negative)
• Verify and correct wiring
• Replace heater
• Replace or repair power controller
• Replace or repair controller
Device Error
| Controller displays internal malfunc- tion message at power up.| •
Controller defective
• Sensor input over driven| • Replace or repair control- ler
• Check sensors for ground loops, reverse wiring or out of range values.
Menus inac- cessible| Unable to access
or menus or particular prompts in Home Page| • Security set to incorrect
level
• Digital input set to lock- out keypad
• Custom parameters in- correct| • Check settings in Factory Page and enter
appropriate password in setting in Factory Page
• Change state of digital input
• Change custom parame- ters in Factory Page
EZ-Key/s do not work| EZ-Key/s do not activate required function| • EZ-Key
function incorrect
• EZ-Key function instance not correct
• Keypad malfunction| • Verify EZ-Key function in the Setup Menu
• Correct and change the function instance if not correct
• Replace or repair control- ler
Displayed val- ue to low | Value to low to be displayed in 4 digit LED display
<-1999| • Incorrect setup| • Check scaling of source data
Displayed val- ue to high | Value to high to be displayed in 4 digit LED
display >9999| • Incorrect setup| • Check scaling of source data
Detection of and Rules Around Abnormal Sensor Conditions
Inputs| Detection of Abnormal Conditions
Thermocouple
Shorted| No direct detection, Open loop firmware detection.
Open| Yes, Parasitic pull-up
Reversed| Yes, firmware detection
Current Source
Shorted| Range limiting only
Open| Range limiting only
Reversed| Range limiting only
Voltage Source
Open| Range limiting only
Shorted| Range limiting only
Reversed| Range limiting only
RTD
S1 open| Yes, pulled up.
S2 open| Not implemented.
S3 open| Yes, pulled up.
S1 short to S2| Yes, pulled up
S1 short to S3| Yes, pulled down to under range.
S2 shorted to S3| Not implemented, Possible, monitor S2 voltage.
S1 and S2 open| Yes, pulled down to under range.
S1 and S3 open| Yes, S1 pulled up.
S2 and S3 open| Yes pulled up.
Thermistor
S1 open| Yes, pulled up to sensor over range.
S3 open| Yes, pulled up to sensor over range.
S1 short to S3| Yes, pulled down to sensor under range.
S1 and S3 open| Yes, S1 pulled up to sensor over range.
Modbus – Programmable Memory Blocks
The Modbus assembly or programmable memory blocks consists of 40 pointers to
the parameters of your choosing starting at Modbus register 40 (shown on the
following page). The pointers are 32-bits long and are stored in two
sequential registers. As an example, if it is desired to move an alias to the
Analog Input of the PM (register 360) into pointer registers 40 and 41, a
single multi-write command (0x10 function) would be used writing 360 into
register 40 and 361 into register 41.Once the
parameters of choice have been defined and written to the specified pointer
registers, the working registers will then represent the parameters written.
In the example above, the 32-bit floating point analog input (360 and 361) was
first written to registers 40 and 41 which in turn defines working registers
200 and 201 as Analog Input 1. As can be seen in the far right-hand column in
the graphic above, reading back registers 200 and 201 the temperature, as
detected by the first analog input is displayed.
The screen shot above was taken from a program that can be found on the Watlow
Support Tools DVD (shipped with the product) as well as on the Watlow website.
On the DVD, it can be found under “Utility Tools” and is identified as “Modbus
TCP Diagnostic Program for EZ-ZONE PM, RM and ST”. A similar program can be
found here as well for Modbus RTU. If it is easier to go to the web to acquire
this software, click on the link below and type “modbus” in the search field
where both versions can be found and downloaded. http://www.watlow.com/en
/resources-and-support/Technical-Library/Software-and-Demos
Modbus – Programmable Memory Blocks
Assembly Definition Addresses and Assembly Working Addresses
Assembly Definition Addresses | Assembly Working Addresses |
---|---|
40 & 41 | 200 & 201 |
42 & 43 | 202 & 203 |
44 & 45 | 204 & 205 |
46 & 47 | 206 & 207 |
48 & 49 | 208 & 209 |
50 & 51 | 210 & 211 |
52 & 53 | 212 & 213 |
54 & 55 | 214 & 215 |
56 & 57 | 216 & 217 |
58 & 59 | 218 & 219 |
60 & 61 | 220 & 221 |
62 & 63 | 222 & 223 |
64 & 65 | 224 & 225 |
66 & 67 | 226 & 227 |
68 & 69 | 228 & 229 |
70 & 71 | 230 & 231 |
72 & 73 | 232 & 233 |
74 & 75 | 234 & 235 |
76 & 77 | 236 & 237 |
78 & 79 | 238 & 239 |
80 & 81 | 240 & 241 |
82 & 83 | 242 & 243 |
84 & 85 | 244 & 245 |
86 & 87 | 246 & 247 |
88 & 89 | 248 & 249 |
90 & 91 | 250 & 251 |
92 & 93 | 252 & 253 |
94 & 95 | 254 & 255 |
96 & 97 | 256 & 257 |
98 & 99 | 256 & 259 |
100 & 101 | 260 & 261 |
102 & 103 | 262 & 263 |
104 & 105 | 264 & 265 |
106 & 107 | 266 & 267 |
108 & 109 | 268 & 269 |
110 & 111 | 270 & 271 |
112 & 113 | 272 & 273 |
114 & 115 | 274 & 275 |
116 & 117 | 276 & 277 |
118 & 119 | 278 & 279 |
Modbus Default Assembly Structure 80-119
CIP Implicit Assembly Structures
CIP Implicit Assembly Originator (Master) to Target (PML)
Assembly Members| Assembly Class, Instance, Attribute| ST
Data Type| Parameter| Parameter Class, Instance, Attribute|
PLC Data Type
1| 0x77, 0x01, 0x01| DINT| Control Loop 1, User Control Mode| 0x97, 0x01,
0x01| DINT
2| 0x77, 0x01, 0x02| DINT| Closed Loop Set Point| 0x6B, 0x01, 0x01| REAL
3| 0x77, 0x01, 0x03| DINT| Open Loop Set Point| 0x6B, 0x01, 0x02| REAL
4| 0x77, 0x01, 0x04| DINT| Alarm 1 – Alarm High Set Point| 0x6D, 0x01, 0x01|
REAL
5| 0x77, 0x01, 0x05| DINT| Alarm 1 – Alarm Low Set Point| 0x6D, 0x01, 0x02|
REAL
6| 0x77, 0x01, 0x06| DINT| Alarm 2 – Alarm High Set Point| 0x6D, 0x02, 0x01|
REAL
7| 0x77, 0x01, 0x07| DINT| Alarm 2 – Alarm Low Set Point| 0x6D, 0x02, 0x02|
REAL
8| 0x77, 0x01, 0x08| DINT| Alarm 3 – Alarm High Set Point| 0x6D, 0x03, 0x01|
REAL
9| 0x77, 0x01, 0x09| DINT| Alarm 3 – Alarm Low Set Point| 0x6D, 0x03, 0x02|
REAL
10| 0x77, 0x01, 0x0A| DINT| Alarm 4 – Alarm High Set Point| 0x6D, 0x04, 0x01|
REAL
11| 0x77, 0x01, 0x0B| DINT| Alarm 4 – Alarm Low Set Point| 0x6D, 0x04, 0x02|
REAL
12| 0x77, 0x01, 0x0C| DINT| Profile Action Request| 0x7A, 0x01, 0x0B| DINT
13| 0x77, 0x01, 0x0D| DINT| Profile Start| 0x7A, 0x01, 0x01| DINT
14| 0x77, 0x01, 0x0E| DINT| Heat Proportional Band| 0x97, 0x01, 0x06| REAL
15| 0x77, 0x01, 0x0F| DINT| Cool Proportional Band| 0x97, 0x01, 0x07| REAL
16| 0x77, 0x01, 0x10| DINT| Time Integral| 0x97, 0x01, 0x08| REAL
17| 0x77, 0x01, 0x11| DINT| Time Derivative| 0x97, 0x01, 0x09| REAL
18| 0x77, 0x01, 0x12| DINT| Heat Hysteresis| 0x97, 0x01, 0x0B| REAL
19| 0x77, 0x01, 0x13| DINT| Cool Hysteresis| 0x97, 0x01, 0x0C| REAL
20| 0x77, 0x01, 0x14| DINT| Dead Band| 0x97, 0x01, 0x0A| REAL
21| 0x77, 0x02, 0x15| DINT| None Specified| – – – –| – – – –
22| 0x77, 0x02, 0x16| DINT| None Specified| – – – –| – – – –
23| 0x77, 0x02, 0x17| DINT| None Specified| – – – –| – – – –
24| 0x77, 0x02, 0x18| DINT| None Specified| – – – –| – – – –
25| 0x77, 0x02, 0x19| DINT| None Specified| – – – –| – – – –
26| 0x77, 0x02, 0x1A| DINT| None Specified| – – – –| – – – –
27| 0x77, 0x02, 0x1B| DINT| None Specified| – – – –| – – – –
28| 0x77, 0x02, 0x1C| DINT| None Specified| – – – –| – – – –
29| 0x77, 0x02, 0x1D| DINT| None Specified| – – – –| – – – –
30| 0x77, 0x02, 0x1E| DINT| None Specified| – – – –| – – – –
31| 0x77, 0x02, 0x1F| DINT| None Specified| – – – –| – – – –
32| 0x77, 0x02, 0x20| DINT| None Specified| – – – –| – – – –
33| 0x77, 0x02, 0x21| DINT| None Specified| – – – –| – – – –
34| 0x77, 0x02, 0x22| DINT| None Specified| – – – –| – – – –
35| 0x77, 0x02, 0x23| DINT| None Specified| – – – –| – – – –
36| 0x77, 0x02, 0x24| DINT| None Specified| – – – –| – – – –
37| 0x77, 0x02, 0x25| DINT| None Specified| – – – –| – – – –
38| 0x77, 0x02, 0x26| DINT| None Specified| – – – –| – – – –
39| 0x77, 0x02, 0x27| DINT| None Specified| – – – –| – – – –
40| 0x77, 0x02, 0x28| DINT| None Specified| – – – –| – – – –
Note:
PM revision 15 and above firmware allows for 40 implicit members. Revisions
below 15, allow for a maximum of 20.
CIP Implicit Assembly Originator (Master) to Target (PML)
Assembly Members| Assembly Class, Instance, Attribute| ST Data Type| Parameter| Parameter Class, Instance, Attribute| PLC
Data Type
– – – –| Cannot be changed| Binary| Device Status| None| BIN
1| 0x77, 0x02, 0x01| DINT| Analog Input 1, Analog Input Value| 0x68, 0x01,
0x01| REAL
2| 0x77, 0x02, 0x02| DINT| Analog Input 1, Input Error| 0x68, 0x01. 0x02| REAL
3| 0x77, 0x02, 0x03| DINT| Analog Input 2, Analog Input Value| 0x68, 0x02,
0x01| REAL
4| 0x77, 0x02, 0x04| DINT| Analog Input 2, Input Error| 0x68, 0x02, 0x02| REAL
5| 0x77, 0x02, 0x05| DINT| Alarm 1, Alarm State| 0x6D, 0x01, 0x09| DINT
6| 0x77, 0x02, 0x06| DINT| Alarm 2, Alarm State| 0x6D, 0x02, 0x09| DINT
7| 0x77, 0x02, 0x07| DINT| Alarm 3, Alarm State| 0x6D, 0x03, 0x09| DINT
8| 0x77, 0x02, 0x08| DINT| Alarm 4, Alarm State| 0x6D, 0x04, 0x09| DINT
9| 0x77, 0x02, 0x09| DINT| Event Status 1| 0x6E, 0x01, 0x05| DINT
10| 0x77, 0x02, 0x0A| DINT| Event Status 2| 0x6E, 0x02, 0x05| DINT
11| 0x77, 0x02, 0x0B| DINT| Control Mode Active| 0x97, 0x01, 0x02| DINT
12| 0x77, 0x02, 0x0C| DINT| Heat Power| 0x97, 0x01, 0x0D| REAL
13| 0x77, 0x02, 0x0D| DINT| Cool Power| 0x97, 0x01, 0x0E| REAL
14| 0x77, 0x02, 0x0E| DINT| Limit State| 0x70, 0x01, 0x06| DINT
15| 0x77, 0x02, 0x0F| DINT| Profile Start| 0x7A, 0x01, 0x01| DINT
16| 0x77, 0x02, 0x10| DINT| Profile Action Request| 0x7A, 0x01, 0x0B| DINT
17| 0x77, 0x02, 0x11| DINT| Current Profile| 0x7A, 0x01, 0x03| DINT
18| 0x77, 0x02, 0x12| DINT| Current Step| 0x7A, 0x01, 0x04| DINT
19| 0x77, 0x02, 0x13| DINT| Active Set Point| 0x7A, 0x01, 0x05| REAL
20| 0x77, 0x02, 0x14| DINT| Step Time Remaining| 0x7A, 0x01, 0x09| DINT
21| 0x77, 0x02, 0x15| DINT| None Specified| – – – –| – – – –
22| 0x77, 0x02, 0x16| DINT| None Specified| – – – –| – – – –
23| 0x77, 0x02, 0x17| DINT| None Specified| – – – –| – – – –
24| 0x77, 0x02, 0x18| DINT| None Specified| – – – –| – – – –
25| 0x77, 0x02, 0x19| DINT| None Specified| – – – –| – – – –
26| 0x77, 0x02, 0x1A| DINT| None Specified| – – – –| – – – –
27| 0x77, 0x02, 0x1B| DINT| None Specified| – – – –| – – – –
28| 0x77, 0x02, 0x1C| DINT| None Specified| – – – –| – – – –
29| 0x77, 0x02, 0x1D| DINT| None Specified| – – – –| – – – –
30| 0x77, 0x02, 0x1E| DINT| None Specified| – – – –| – – – –
31| 0x77, 0x02, 0x1F| DINT| None Specified| – – – –| – – – –
32| 0x77, 0x02, 0x20| DINT| None Specified| – – – –| – – – –
33| 0x77, 0x02, 0x21| DINT| None Specified| – – – –| – – – –
34| 0x77, 0x02, 0x22| DINT| None Specified| – – – –| – – – –
35| 0x77, 0x02, 0x23| DINT| None Specified| – – – –| – – – –
36| 0x77, 0x02, 0x24| DINT| None Specified| – – – –| – – – –
37| 0x77, 0x02, 0x25| DINT| None Specified| – – – –| – – – –
38| 0x77, 0x02, 0x26| DINT| None Specified| – – – –| – – – –
39| 0x77, 0x02, 0x27| DINT| None Specified| – – – –| – – – –
40| 0x77, 0x02, 0x28| DINT| None Specified| – – – –| – – – –
As can be seen on the previous page, the PML Implicit Assembly defaults
(factory settings) to a populated assembly structure. If it is desired to
modify any of the given assembly members there are many software tools
available to do so. It is outside of the scope of this document to describe
how to use those. What can be found in this document is the process to build
the assembly structure. If viewing this document electronically simply click
on the link below to read the section entitled ” Modifying Implicit Assembly
Members”. Otherwise, turn back to the table of contents to find the above
named section.
Compact Class Assembly Structure
On the next six pages, the 17 available members of the Compact Class are
displayed. As an orientation to the format as displayed in this document,
notice that each member begins with header identified as “Assembly” and below
the header you will see the member number along with parameter information
contained within. While looking at these illustrations keep in mind that each
member is actually 32-bits in length. To better illustrate this information in
this document, the following 6 pages present these members divided in half
where the letter “A” in the page header and assembly number represents the
most significant 16-bits where the letter “B” in the title and assembly number
represents the least significant 16-bits of each member. In the event that
these pages are printed out and then mixed up, simply match up the page
headers placing them side by side. As an example, Compact Class 1 A through 7
A should be paired with Class 1 B through 7 B, left to right.
For further explanation as to what the Compact Class assembly is, navigate to
the section entitled “Compact Assembly Class”
Compact Class 1 A through 7 A Compact Class 1 B through 7 B Compact Class 8 A through 13 A Compact Class 8 B through 13 B Compact Class 14 A through 19 A
Compact Class 14 B through 17
B
PM Specifications
LineVoltage /Power (Minimum/Maximum Ratings)
- 85 to 264VÅ (ac), 47 to 63Hz
- 20 to 28VÅ (ac), 47 to 63Hz
- 12 to 40VÎ (dc)
- 14VA maximum power consumption (PM4, 8 & 9)
- 10VA maximum power consumption (PM6)
- Data retention upon power failure via non-volatile memory
- Compliant with SEMIF47-0200, Figure R1-1 voltage sag requirements @ 24VÅ (ac) or higher
Environment
- 0 to 149°F (-18 to 65°C) operating temperature
- -40 to 185°F (-40 to 85°C) storage temperature
- 0 to 90% RH, non-condensing
Accuracy
- Calibration accuracy and sensor conformity: ± 0.1% of span, ± 1°C @ the calibrated ambient temperature and rated line voltage
- Types R, S, B; 0.2%
- Type T below -50°C; 0.2%
- Calibration ambient temperature @ 77 ± 5°F (25 ± 3°C)
- Accuracy span :1000 °F (540°C) min.
- Temperature stability: ±0.1 °F/°F (±0.1°C/°C) rise in ambient max.
Agency Approvals
- UL® Listed to UL® 61010-1 File E185611
- UL® Reviewed to CSA C22.2 No.61010-1-04
- UL® 50Type 4X, NEMA 4X indoor locations, IP65 front panel seal (indoor use only)
- FM Class 3545 File 3029084 temperature limit switches
- CE-See Declaration of Conformity RoHS and W.E.E.E. compliant
- ODVA-EtherNet/IP™ and DeviceNet Compliance
- CSA C22. No. 24 File 158031 Class 4813-023-02, CSA Approved
Isolated Serial Communications
- EIA232/485, Modbus® RTU
- EtherNet/IP™, DeviceNet™ (ODVA certified)
- Modbus TCP
- Profibus DP
Wiring Termination—Touch-Safe Terminals
- Input, power and controller output terminals are touch safe removable 3.30 to 0.0507 mm² (12 to 22 AWG)
- Wire strip length 7.6 mm (0.30 in.)
- Torque 0.56 Nm (5.0 in-lb)
Universal Input
-
Thermocouple, grounded or ungrounded sensors
– >20MΩ input impedance -
Max. 2kΩ source resistance
-
3µA open sensor detection
-
RTD 2- or 3-wire, platinum, 100Ω and 1kΩ @ 0°C (32°F) calibration to DIN curve (0.00385 Ω/Ω/°C)
-
Process, 0-20mA @100Ω, or 0-10VÎ (dc) @ 20kΩ input impedance; scalable, 0-50mV Voltage Input Ranges
– Accuracy ±10mV ±1 LSD at standard conditions
– Temperature stability ±100 PPM/°C maximum Milliamp Input Ranges
– Accuracy ±20µA ±1 LSD at standard conditions
– Temperature stability ±100 PPM/°C maximum Resolution Input Ranges
– 0 to 10V: 200µV nominal
– 0 to 20mA: 0.5mA nominal -
Potentiometer: 0 to 1.2kΩ
-
Inverse scaling
-
Current: input range is 0 to 50mA, 100Ω input impedance
-
Response time: 1 second max., accuracy ±1mA typical
Input Type| Max Error @ 25 Deg C| Accuracy Range Low|
Accuracy Range High| Units
---|---|---|---|---
J| ±1.75| 0| 750| Deg C
K| ±2.45| -200| 1250| Deg C
T| ±1.55| -200| 350| Deg C
Input Type| Max Error @ 25 Deg C| Accuracy Range Low|
Accuracy Range High| Units
N| ±2.25| 0| 1250| Deg C
E| ±2.10| -200| 900| Deg C
R| ±3.9| 0| 1450| Deg C
S| ±3.9| 0| 1450| Deg C
B| ±2.66| 870| 1700| Deg C
C| ±3.32| 0| 2315| Deg C
D| ±3.32| 0| 2315| Deg C
F (PTII)| ±2.34| 0| 1343| Deg C
RTD, 100 ohm| ±2.00| -200| 800| Deg C
RTD, 1000 ohm| ±2.00| -200| 800| DegC
mV| ±0.05| -50| 50| mV
Volts| ±0.01| 0| 10| Volts
mAdc| ±0.02| 0| 20| mAmps DC
mAac| ±5| 0| 50| mAmps AC
Operating Range
Input Type| Range Low| Range High| Units
J| -210| 1200| Deg C
K| -270| 1371| Deg C
T| -270| 400| Deg C
N| -270| 1300| Deg C
E| -270| 1000| Deg C
R| -50| 1767| Deg C
S| -50| 1767| Deg C
B| 0| 1816| Deg C
C| 0| 2315| Deg C
D| 0| 2315| Deg C
F (PTII)| 0| 1343| Deg C
RTD (100 ohm)| -200| 800| Deg C
RTD (1000 ohm)| -200| 800| Deg C
mV| 0| 50| mV
Volts| 0| 10| Volts
mAdc| 0| 20| mAmps DC
mAac| 0| 50| mAmps AC
Potentiometer, 1K range| 0| 1200| Ohms
Resistance, 5K range| 0| 5000| Ohms
Resistance, 10K range| 0| 10000| Ohms
Resistance, 20K range| 0| 20000| Ohms
Resistance, 40K range| 0| 40000| Ohms
Thermistor Input
Input Type| Max Error @ 25 Deg C| Accuracy Range Low|
Accuracy Range High| Units
Thermistor, 5K range| ±5| 0| 5000| Ohms
Thermistor, 10K range| ±10| 0| 10000| Ohms
Thermistor, 20K range| ±20| 0| 20000| Ohms
Thermistor, 40K range| ±40| 0| 40000| Ohms
- 0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ
- 2.252kΩ and 10kΩ base at 25°C
- Linearization curves built in
- Third party Thermistor compatibility requirements
Base R @ 25C| Alpha Techniques| Beta THERM| YSI|
Thermistor Curve
---|---|---|---|---
2.252K| Curve A| 2.2K3A| 004| A
10K| Curve A| 10K3A| 016| B
10K| Curve C| 10K4A| 006| C
2 Digital Input/Output Option – 2 DIO
-
Digital input update rate 10Hz
– DC voltage
– Max. input 36V @ 3mA
– Min. high state 3V at 0.25mA
– Max. low state 2V
– Dry contact
– Min. open resistance 10kΩ
– Max. closed resistance 50Ω
– Max. short circuit 13mA -
Digital output update rate 10Hz
– SSR drive signal
– Update rate 10 Hz
– Maximum open circuit voltage is 22 to 25 ****(dc)
– PNP transistor source
– Typical drive; 21mA @ 4.5V for DO5, and 11mA @ 4.5V for DO6
– Current limit 24mA for Output 5 and 12mA Output 6
– Output 5 capable of driving one 3 – pole DIN-A-MITE
– Output 6 capable of driving one 1 – pole DIN-A-MITE
Output Hardware
-
Switched DC
– Maximum open circuit voltage is 22 to 25V (dc)
– 30mA max. per single output / 40mA max. total per paired outputs (3 & 4)
– Typical drive; 4.5V (dc) @ 30mA
– Short circuit limited to <50mA
– Use dc- and dc+ to drive external solid-state relay
– 1-pole DIN-A-MITE: up to 4 in parallel or 4 in series
– 2-pole DIN-A-MITE: up to 2 in parallel or 2 in series
– 3-pole DIN-A-MITE: up to 2 in series -
Switched dc/open collector = 30V ****(dc) max. @ 100mA max. current sink
-
Solid State Relay (SSR), FormA, 0.5A @ 24V ∼ (ac) min., 240V ∼ (ac) max., 1A at 50°F linear derating to 0.5A at 149°F resistive, opto-isolated, without contact suppression, 120/240V ∼ (ac) 20 VA pilot duty
– Minimum holding current of 10mA -
Electromechanical relay, Form C, 5A, 24 to 240V ∼ (ac) or 30V ****(dc) max., resistive load, 100,000 cycles at rated load, 125 VA pilot duty at 120/240V ∼ (ac), 25 VA at 24V ∼ (ac)
-
Electromechanical relay, Form A, 5A, 24 to 240V ∼ (ac) or 30V ****(dc) max., resistive load, 100,000 cycles at rated load, 125 VA pilot duty at 120/240V ∼ (ac), 25 VA at 24V ∼ (ac)
-
NO-ARC relay, Form A, 15A, 24 to 240V ∼ (ac), no V **** (dc), resistive load, 2 million cycles at rated load
-
Universal process/retransmit, Output range selectable:
– 0 to 10V ****(dc) into a min. 1kΩ load
– 0 to 20mA into max. 800Ω load
Resolution
– dc ranges: 2.5mV nominal
– mA ranges: 5µA nominal
Calibration Accuracy
– dc ranges: ±15mV
– mA ranges: ±30µA
Temperature Stability
– 100 ppm/°C
Operator Interface
- Dual 4 digit, 7 segment LED displays
- Advance, infinity, up and down keys, plus optional programmable EZ-KEY/s depending on model size
- Typical display update rate 1Hz
- RESET key substituted for infinity on all models including the limit control
Dimensions
Size| Behind Panel (max.)| Width| Height| Display
Character Height
1/32| 101.6 mm (4.00 in)| 53.3 mm (2.10 in)| 30.9 mm (1.22 in)| Large: 7.62 mm
(0.300 in)
Small: 5.59 mm (0.220 in)
1/4| 100.8 mm (3.97 in)| 100.3 mm (3.95 in)| 100.3 mm (3.95 in)| Large: 20.32
mm (0.800 in)
Medium: 12.70 mm (0.500 in)
Small: 10.16 mm (0.400 in)
1/16| 101.6 mm (4.00 in)| 53.3 mm (2.10 in)| 53.3 mm (2.10 in)| Large: 10.16
mm (0.400 in)
Small: 5.97 mm (0.235 in)
1/8 (H)| 101.6 mm (4.00 in)| 100.3 mm (3.95 in)| 54.8 mm (2.16 in)| Large:
11.4 mm (0.450 in)
Medium: 9.53 mm (0.375 in)
Small: 7.62 mm (0.300 in)
1/8 (V)| 101.6 mm (4.00 in)| 54.8 mm (2.16 in)| 100.3 mm (3.95 in)| Large:
11.4 mm (0.450 in)
Medium: 9.53 mm (0.375 in)
Small: 7.62 mm (0.300 in)
Weight
1/32 DIN (PM3)
• Controller: 127 g (4.5 oz.)| 1/4 DIN (PM4)
• Controller: 331 g (11.7 oz.)
1/8 DIN (PM8 and 9)
• Controller: 284 g (10 oz.)| 1/16 DIN (PM6)
• Controller: 186 g (6.6 oz.)
User’s Guide
• User’s Guide: 284.86 g (10.1 oz)
Modbus® is a trademark of AEG Schneider Automation Inc.
EtherNet/IP™ is a trademark of ControlNet International Ltd. used under
license by Open DeviceNet Vendor Association, Inc. (ODVA).
UL® is a registered trademark of Underwriters Laboratories Inc.
DeviceNet™ is a trademark of Open DeviceNet Vendors Association.
Note:
These specifications are subject to change without prior notice.
Ordering Information for Enhanced Limit Controller Models
Enhanced Limit Controller
EZ-ZONE® Enhanced Limit Models TRU-TUNE+® Adaptive Tune, red-green 7-segment
displays Note:
The model of controller that you have is one of many possible models in the
EZ-ZONE PM family of controllers. To view the others, visit our website
(http://www.watlow.com/en/resources-and-support/Technical-Library/User-
Manuals) and type EZ-ZONE into the Key- word field.
Ordering Information for Limit Controller Models
Limit Controller
EZ-ZONE® Limit Models
TRU-TUNE+® Adaptive Tune, red-green 7-segment displays Note:
The model of controller that you have is one of many possible models in the
EZ-ZONE PM family of controllers. To view the others, visit our website
(http://www.watlow.com/en/resources-and-support/Technical-Library/User-
Manuals) and type EZ-ZONE into the Keyword field.
Declaration of Conformity
Series EZ-ZONE® PM
WATLOW Electric Manufacturing Company 1241 Bundy Blvd.
Winona, MN 55987 USA
ISO 9001since 1996.
Declares that the following product:
Designation: | Series EZ-ZONE® PM (Panel Mount) |
---|---|
Model Numbers: | PM (3, 6, 8, 9 or 4)(Any Letter or number) – (1, 2, 3 or 4)(A, |
C, E, F or K) (A, C, H, J or K)(Any letter or number) – (Any letter or
number)(A, C, E, F or K)(A, C, H, J or K) (Any three letters or numbers)
Classification:| Temperature control, Installation Category II, Pollution
degree 2, IP65
Rated Voltage and Frequency:| 100 to 240 V~ (ac 50/60 Hz) or 15 to 36 V ****
dc/ 24 V~ac 50/60 Hz
Rated Power Consumption:| 10 VA maximum PM3, PM6 Models.
14 VA maximum PM8, PM9, PM4 Models
Meets the essential requirements of the following European Union Directives by
using the relevant standards show below to indicate compliance.
2004/108/EC Electromagnetic Compatibility Directive
EN 61326-1| 2013| Electrical equipment for measurement, control and laboratory
use
– EMC requirements (Industrial Immunity, Class B Emissions).
---|---|---
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
EN 61000-4-11
EN 61000-3-2
EN 61000-3-3¹
SEMI F47| 2009
2010
2012
2006
2014
2004
2009
2013
2000| Electrostatic Discharge Immunity
Radiated Field Immunity 10V/M 80–1000 MHz, 3 V/M 1.4–2.7 GHz
Electrical Fast-Transient / Burst Immunity
Surge Immunity (Also compliant with IEC 61000-4-5 2014)
Conducted Immunity
Voltage Dips, Short Interruptions and Voltage Variations Immunity
Harmonic Current Emissions (Also compliant with IEC 61000-3-2 2014)
Voltage Fluctuations and Flicker
Specification for Semiconductor Sag Immunity Figure R1-1
¹For mechanical relay loads, cycle time may need to be extended up to 160 seconds to meet flicker requirements depending on load switched and source impedance.
2006/95/EC Low-Voltage Directive
EN 61010-1| 2011²| Safety Requirements of electrical equipment for
measurement, control and laboratory use. Part 1: General requirements
---|---|---
² Compliance with 3rd Edition requirements with use of external surge
suppressor installed on 230 Vac~ power line units.
Recommend minimum 1000 V peak to maximum 2000 V peak, 70 joules or better part
be used.
Compliant with 2011/65/EU RoHS2 Directive
Per 2012/19/EU W.E.E.E **Directive Please Recycle Properly.**
Joe Millanes
Name of Authorized Representative| Winona, Minnesota, USA
Place of Issue
---|---
Director of Operations
Title of Authorized Representative| September 2014
Date of Issue
|
How to Reach Us
Corporate Headquarters
Watlow Electric Manufacturing Company 12001 Lackland Road St. Louis, MO 63146
Sales: 1-800-WATLOW2
Manufacturing Support: 1-800-4WATLOW
Email: info@watlow.com
Website: www.watlow.com
From outside the USA and Canada:
Tel: +1 314-878-4600
Fax: +1 314-878-6814
Latin America
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Av. Fundición No. 5
Col. Parques Industriales
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Mexico
Tel: +52 442 217-6235
Fax: +52 442 217-6403| Europe
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92600 Asnières sur Seine
France
Tél: + 33 (0)1 41 32 79 70
Télécopie: + 33(0)1 47 33 36 57
Email: info@watlow.fr
Website: www.watlow.fr
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Postfach 11 65, LauchwasenstrD-76709 Kronau
Germany
Tel: +49 (0) 7253 9400-0
Fax: +49 (0) 7253 9400-900
Email: info@watlow.de
Website: www.watlow.de
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Viale Italia 52/54
20094 Corsico MI
Italy
Tel: +39 024588841
Fax: +39 0245869954
Email: italyinfo@watlow.com
Website: www.watlow.it
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C/Marte 12, Posterior, Local 9
E-28850 Torrejón de Ardoz
Madrid – Spain
T. +34 91 675 12 92
F. +34 91 648 73 80
Email: info@watlow.es
Website: www.watlow.es
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Linby Industrial Estate
Linby, Nottingham, NG15 8AA
United Kingdom
Telephone: (0) 115 964 0777
Fax: (0) 115 964 0071
Email: info@watlow.co.uk
Website: www.watlow.co.uk
From outside The United Kingdom:
Tel: +44 115 964 0777
Fax: +44 115 964 0071| Asia and Pacific
Watlow Singapore Pte Ltd.
16 Ayer Rajah Crescent,
06-03/04,
Singapore 139965
Tel: +65 6773 9488 Fax: +65 6778 0323
Email: info@watlow.com.sg
Website: www.watlow.com.sg
Watlow Australia Pty., Ltd.
4/57 Sharps Road
Tullamarine, VIC 3043
Australia
Tel: +61 3 9335 6449
Fax: +61 3 9330 3566
Website: www.watlow.com
Watlow Electric Manufacturing Company (Shanghai) Co. Ltd.
Room 501, Building 10, KIC Plaza
290 Songhu Road, Yangpu District
Shanghai, China 200433
China
Phone:
Local: 4006 Watlow (4006 928569)
International: +86 21 3381 0188
Fax: +86 21 6106 1423
Email: vlee@watlow.cn
Website: www.watlow.cn
Watlow Korea Co., Ltd.
1406, E&C Dream Tower, 46, Yangpyeongdong-3ga
Yeongdeungpo-gu, Seoul 150-103
Republic of Korea
Tel: +82 (2) 2628-5770 Fax: +82 (2) 2628-5771
Website: www.watlow.co.kr
Watlow Malaysia Sdn Bhd
1F-17, IOI Business Park
No.1, Persiaran Puchong Jaya Selatan
Bandar Puchong Jaya
47100 Puchong, Selangor D.E.
Malaysia
Tel: +60 3 8076 8745 Fax: +60 3 8076 7186
Email: vlee@watlow.com
Website: www.watlow.com
---|---|---
Your Authorized Watlow Distributor ……………..
TOTAL
CUSTOMER
SATISFACTION
3 Year Warranty
Appendix
http://www.watlow.com/
1241 Bundy Boulevard.,
Winona, Minnesota USA 55987
Phone: +1 507-454-5300,
Fax: +1 507-452-4507
http://www.watlow.com
Made in the U.S.A.
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