HOERMANN HF 88105 RE Steel Loft Sliding Doors Instruction Manual

HOERMANN HF 88105 RE Steel Loft Sliding Doors Instruction Manual

Dear Customer,
We thank you for choosing a quality product from our company About the e instructions

These instructions contain important information on the product.

• Read through all of the instructions carefully.
• Observe all notes. Please pay particular attention to the safety instructions and warnings.
• Keep these instructions in a safe place for later reference.
• Make sure that these instructions are available to the user of the product at all times

Warnings used

The general warning symbol indicates a danger that can lead to injury or death. In the text, the general warning symbol will be used in connection with the caution levels described below. In the illustrated section, additional instructions refer back to the explanation in the text section.

ATTENTION

Indicates a danger that can lead to damage or destruction of the product

Symbols used

 Important note
Correct procedure
At the factory
2 people for work
Check
Tighten the screw fitting firmly
On-site securing
Optional components
See manufacturer’s instructions

Abbreviations used

OFF Finished floor level (FFL)
mm All dimensions in the illustrated section are in mm

Scope of deliver

Check the delivery for completeness. Compare the delivery with the order, order confirmation and delivery note. Ensure proper temporary storage at the construction site. Remove and dispose of the packaging material. Protect all individual parts from damage.

Check supplied kits

• Track kit
  • × aluminium track cut to length. Depending on the fitting version, the delivery includes the following:
  • Adapter profiles
  • Spacer profiles
  • Cover profiles
  • Corresponding fixing material
• Sliding door fitting set
  The delivery depends on the ordered sliding door equipment variant.

Standard
Single-leaf: 2 × catch stoppers, 2 × roller devices with flange, 1 × bottom guide roller double-leaf: 4 × catch stoppers, 4 × roller devices with flange, 2 × bottom guide rollers

Double-leaf synchronous set: 4 × catch stoppers, 4 × roller devices with flange, 1 ×drive belt (length = 2 × leaf width), 2 × return pulleys, 2 × bottom guide rollers

Optional

• Variant: single-leaf, 2 × SmartStop 140
• Variant: double-leaf, 4 × SmartStop 140

NOTE
For screw fixing with threaded bolts, you need on-site steel profiles with a wall thickness of ≥ 4 mm

Fitting

Check the fitting location
Check the state of the wall opening / fitting location. The doors and elements are intended for interior use only. The doors are not suitable for static loads

• The state and dimensions of the wall opening must enable friction-locked fastening using suitable fixing materials such as plugs, anchors or screws.
• The floor must be viable and level. For glazing, always plan for downward fixing to prevent the glazing from sliding horizontally.
• Check the opening dimensions and element dimensions.
• Transfer the metre line on the shell to the correct height of the element in the construction project.

NOTE
For screw fixing with threaded bolts on a gypsum board wall, you need on-site partition walls with steel profiles with a wall thickness of ≥ 4 mm.

Qualified personnel and warranty
Only specialists may fit and put the products into operation. The manufacturer and supplier assume no warranty for installation. These fitting instructions only provide recommendations, as there are several possibilities for professional and correct fitting. There is no legal claim to recommendations. Fit the door according to the manufacturer’s instructions. Check for correct function. Initial start-up of the door is only allowed afterwards.

Fitting types and fitting accessories
Vertical track fastening:

• Plug-and-screw fitting in brickwork, concrete
  • Plugs 8 × 65 S Duopower from Fischer
• Screw fixing to steel girders, minimum thickness 4 mm
  • Self-tapping screws GEFU M5 × 50 with cylindrical head for fitting the top frame profile
  • Countersunk head screw GEFU M6 × 50 for fitting the side frame profile of the side elements (if available.)

NOTE
Note the minimum edge spacing and minimum anchoring depth of the plugs.

Fitting variants (see Figure 1)

Remove and check the supplied track kit 140 from Woelm. Check the kit for completeness.

Wall fitting of track with spacer profile (See Figure 3 A/3 B)






Clip the supplied adapter pieces onto both sides of the track. Observe the specified distance of the adapter pieces to the track edge and the inner spacing between the adapters. To mark the places for fixing holes, place the spacer profile on the track. Drill open the spacer profile with a 8 mm drill. Position the track before fastening horizontally to the wall. Fix the track with the supplied fixing material.

Ceiling or wall pocket fitting of the track (See Figure 3 C)

Position and fix the supplied bolts in the track openings. Then fasten the ceiling plates in the supplied ceiling track.

NOTE
The spacing of the plates corresponds to the spacing of the already fixed bolts. Fix the ceiling fixing rail with the supplied fixing material to the ceiling. Fasten all fastening plates onto the track in the passage. For this, use tallow-drop screws M4 × 10 or locking screws with threadlocker.

For wall pocket fitting, first position the door stay (from the wall) in the track. The roller catch hooks must not be aligned towards to the door stay, but must point towards each other. Hang the screwed-in bolts of the track into the fixing rail ceiling plates.

Door stay HELM (See Figure 4 C)

The HELM door stay is a stay spring for sliding doors. First position the door stay (from the wall) in the track. The roller device is in the end-of-travel position on the door stay. The roller device is not held like a catch stopper.

Operating the door stay

Activate the door stay by applying light manual pressure to the leaf. The pressure causes the leaf to be pushed from the wall pocket.

Assemble the synchronous track  (See Figure 4 D)

Fit the track (1) in accordance with the previously described steps. Then slide one of the inner catch stoppers (3) into each side of the track. The catch stoppers stop the sliding doors at the start or end of the opening cycle. Then slide the supplied roller devices (2 per leaf) into the track.

NOTE
Make sure that the sides of the roller devices without catch hooks point towards the catch stoppers. Then insert the catch stoppers for the open position of the sliding doors in the track. Fix the catch stoppers. Then position the return pulleys in the track.

NOTE (See Figure 7 D)

The toothed belt connectors and the toothed belt brackets are already fastened to the sliding leaves in the factory. Hang in the sliding leaves. This work requires 2 people. Remove the toothed belt connection plate (6) from the bracket. The toothed belt dimensions are approx. 2 × track length + 120 mm per side. Connect the ends of the toothed belts with the aid of the toothed belt connection plate (6). Make sure that 6 teeth of the toothed belt are clamped at each end. Now release one of the 2 return pulleys. Place the toothed belt around both return pulleys. Tension the belt by sliding the loose return pulley. To position the two inner catch stoppers (3) correctly, close both sliding leaves. Clamp the toothed belt in the toothed belt bracket (7). Re- position the catch stoppers.

Suspend and align the leaves (See Figure 5)

After fitting and equipping the track, hang the sliding door leaves into the flanges fitted in the factory. 2 people are required for this work. Connect the sliding door leaf carefully to the track roller device. Align the sliding door leaf horizontally. Fix the sliding door leaf to the track roller device. Check the alignment of the leaf position. If there is a gap (closed leaves) or a difference in height between the two leaves, carry out the alignment again. Tighten the support screw counternuts on the flanges.

Lintel damper Smart Stop 140 (See Figure 4 B/7 B)

You can use the lintel damper unit as an optional extra for single-leaf and doubleleaf sliding doors.

The SmartStop

• tops the door leaf silently and without rebound prior to reaching the endof-travel position,
• pulls the door leaf into the end-of-travel position without force and
• holds the door leaf in position.

1. Fasten the track to the wall.
2. Slide the roller devices together with the support screws into the track. Make sure that the roller catch hooks point towards the SmartStop damper system.
3. Slide the SmartStop unit into the corresponding end of the track. Fix the SmartStop unit with the Allen key. Then tension the lintel damper. Use a screwdriver to slide the bracket fork into the end-of-travel position. The bracket fork must engage in the recess. Tension the SmartStop lintel damper system during fitting only with the track fitted.

Roller guide (See Figure 6)

To ensure that the sliding leaf glides smoothly and stably, you must also fit a roller guide. In accordance with the order, you will receive a roller guide for floor fitting (a) or a roller guide for wall fitting (b).

The delivery contains one guide roller for each leaf. Fitting is carried out with 2 supplied fitting screws.

Fitting tips

• To avoid damage to the plastic foam tape and the surface coating, take care when glazing and inserting the frame.
• Use suitable T25 bit tools when fitting the glazing beads. To avoid thread damage or paint chipping of the fixing screws, use a hand-tight setting on the cordless screwdriver.
• To secure the supplied blocks against slipping or falling out while glazing the side elements, use black silicone.

REPLACK – container with brush and precision needle

The 2-in-1 paint repair set contains a brush for painting over larger paint damages and a special needle for precise repair of small paint damages and deep cracks.

• • Repairing paint damages using the brush
  • Clean and degrease the area with the paint defect (a) thoroughly.
  • Shake the paint bottle (b) well.
  • Use the brush (c) to apply the paint to the damaged area.
• Repair paint damages with the precision needle
  • Clean and degrease the area with the paint defect (a) thoroughly.
  • Shake the paint bottle (b) well. Then dip the tip of the precision needle (d) into the paint.
  • Fill the defect precisely with paint.
    

Care and maintenance

1. To maintain the surfaces of doors and frames, use a damp cloth, chamois or a lint-free microfibre cloth.
2. For stubborn dirt, use lukewarm water and washing-up liquid.
3. Dry the surface immediately with an absorbent piece of cloth.
4. Do not use abrasive, corrosive or solvent-based cleaners.
5. Check the fastening and function of all functionally important parts at least 1 × annually.
6. ddress defects such as loose screws, damaged or missing seals, incorrectly set or sluggish door fittings immediately.
7. For additional notes on processing, maintenance and care as well as certificates and verifications, contact your dealer.

Installation Instruction

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