HOERMANN BA B168xH238 Aluminium Entrance Door Instruction Manual

HOERMANN BA B168xH238 Aluminium Entrance Door

Figures

Dear customer,
We are delighted that you have chosen a high-quality product from our company.

About These Instructions

These instructions are divided into a text section and an illustrated
section. The illustrated section can be found after the text section.
These instructions are original operating instructions in accordance with EU- BpVO 305/2011. Please read and follow these instructions carefully, as they contain important information on the fitting, operation and correct care/maintenance of the aluminium entrance door so that you can enjoy this product for many years to come.
Please pay particular attention to all safety and warning notices. Keep these instructions in a safe place for later reference! Skilled fitting and thorough maintenance increase performance, availability and safety.
The texts and diagrams in this manual have been created with the greatest care possible. In order to provide a concise overview, not all detailed information on all variants and possible assemblies can be described. The texts and diagrams published in this manual are merely intended as examples.
Any guarantee for its completeness is excluded and does not justify a complaint.
Should you desire more information, or if special problems occur which are not described in detail in the manual, you may request information from the manufacturing plant.
These instructions are an important document for the construction file.

Warnings used

DANGER

Indicates a danger that leads directly to death or serious injuries.

ATTENTION

Indicates a danger that can lead to damage or destruction of the product.

Symbols used

| Important note for avoiding damage to property
---|---

| Permissible arrangement or activity

| See illustrated section

| See manufacturer’s instructions

| Electrical voltage

| Winter

| Optional components, to be ordered as accessories

| Double -leaf door

| Non-permissible arrangement or activity

| See text section

| See separate Fitting Instructions for the control or for the additional electrical control elements

| Position the frame to the leaf

| Not permissible according to DIN 4108

| Summer

| Single -leaf door

| Door with side element

| Condensation

| Open to vapour diffusion

| Tighten the screws firmly

| Inspect

| Door opening outwards

| Support blocks

| Remove and dispose of component or packaging

| In the illustrated section, this indicates work steps that must be performed in succession

| Break-in-resistant component RC2 acc. to DIN EN 1627:2011

| Volt-free contact

| Coupling relay

| To be connected / fitted onsite

| Vapour diffusion proof

| House interior

| House exterior

| Door opening inwards

| Placing door leaf on the floor

| Spacing blocks

| Maintenance-free

| Break-in-resistant component RC3 acc. to DIN EN 1627:2011

| Attack side

| Automatic door

| To be connected / fitted at the factory

Abbreviations used

OFF (FFL) Finished floor level

Colour code for leads, single wires and components

The colour abbreviations for lead, wire and component identification follows the international colour code in accordance with IEC 757:

Safety Instructions

DANGER

Mortal danger when fitting entrance door

During fitting, the door or door frame can fall and kill persons.

• rior to and during fitting, secure the door and frame against falling over.

• Comply with the basic rules of DIN 4108 Thermal protection and energy economy in buildings when fitting the aluminium entrance door.

• Make sure to comply with the applicable standards, directives, regulations, ordinances and the generally accepted rules of technology.

• Protect your aluminium entrance door until construction is completed by covering it with foil to prevent damages. However, please note that, especially with extensive exposure to sunlight, adhesive tape may leave residues.

• Identify suitable fastenings according to the local conditions and have them on hand.

• Anchor the aluminium entrance door to all provided fixing points in the wall.

• Always maintain the required edge and centre line spacing of  the plugs depending on wall type, as well as the fittinginformation and handling guidelines of the plug manufacturer!

• Contact surfaces to be sealed with silicon and sealant material must first be cleaned, such as

  • Profile surfaces
  • Edge compound of the pane

• Only use adhesive and sealant materials that are suitable for this application and compatible with the product materials. Follow the handling guidelines of the respective manufacturer.

• Electrical work may only be carried out by qualified electricians.

• EC Directive 2006/42/EG must be complied with for aluminium entrance doors with automatic door operators.

Fitter qualification

In order to ensure proper installation of the aluminium entrance door, only fitters with commensurate training may be charged with the task.

ATTENTION

Impaired function

Missing or modified components will impair the function of the entrance door.

• Do not alter or remove any components.
• Fasten all components described in the manual.

Fitting

1. To ensure simple and professional fitting, carefully go through all the work steps shown in the illustrated section.
2. Before fitting the door, check whether any attached parts have to be fitted (see Figure 3).
3. Remove the transport protection before fitting (see Figure 2.3).
4. Fastening and sealing materials are not included in the scope of delivery.

Note:
It is important that you use the fixing points prepared at the factory.
The fixing points indicated in the fitting instructions are only general and may deviate from the fixing points prepared at the factory.

Accessories

• K3 door / side element / transom light (see Figures 3.1 / 3.2)
• VP25 / VP50 extension (see Figure 3.4a)
• VP100 / VP150 extension (see Figure 3.4b)
• VPE20 / VPE50 one-piece extension (see Figure 3.5)
• KE135 / KE90 corner profiles 135º/ 90º (see Figures 3.6a / 3.6b)
• KS3 static profile (see Figure 3.7) Fixing material for accessories is part of the scope of delivery.

Determining the door position

• Determine the door position depending on the on-site fastening options, type of wall and the required edge and centre line spacing for the plug.
• If possible, position the door so that it is within the insulation layer of the wall. With monolithic or single-shell brickwork, position the door as close as possible towards the building interior side. Observe the isothermal lines (see Figure 1).

Fitting types

• Anchor fitting (see Figures 9 – 12)
• Plug-and-screw fitting (see Figures 9 – 12)
• Frame screw fitting (see Figures 9 – 12)

Note

Each fixing point must be back-blocked resistant to pressure.

• Unhinge the door leaf (see Figures 2.5 / 15 / 21).

ATTENTION

Impaired function

Non-compliance with the handling guidelines will impair the function of the entrance door.

• With fixing and sealant material, follow the handling guidelines of the respective manufacturer.

Connection to building structure

Proper fastening and sealing of the connection joint to the building structure is a fundamental prerequisite for permanent usability of the door. It depends on the respective exterior wall system and fitting situation. Comply with the requirements of the current EnEV, the specifications of the RAL quality monitoring association for windows and doors e.V. and the manufacturer‘s processing guidelines.

The following generally applies:|
---|---
Room side| Air and vapour diffusion-tight seal
Average range| Thermal insulation unsusceptible to moisture
Exterior side| Vapour diffusion-open wind and rain barrier

(see Figure 10.1 / 19)

Adjusting the fitting

• Horizontal and vertical door leaf adjustment, contact pressure adjustment (see Figures 15a / 15b / 15c).

ATTENTION

Limiting the door opening angle (see Figure 15c .1)

The door opening angle must be limited to 105˚ on site.

• Note that for concealed hinges, the door opening angle  must be limited to 105 , as otherwise damage to the hinge or door frame can be expected.

Eco double-locking, adjustment of the mechanical rocker (see Figure 15d)

The mechanical rocker is used as standard for double-leaf doors. Due to the rocker function, the fixed leaf is always unlocked simultaneously with the opening of the traffic leaf.

Lever handle

• Lever pin 9 mm
• For doors in escape and rescue routes it should be ensured that the fitting is approved acc. to DIN EN 179 or DIN EN 1125.

Overhead door closer (GEZE)

• Fitting on the hinge side / standard fitting (see Figure 16a).
• Fitting on the opposite hinge side / head fitting, schematic diagram (see Figure 16b).
• Also see the fitting instructions of the closer type provided with the accessory pack.
• In general, overhead door closers with a certificate of conformity can be fitted. The standards EN 1154 and EN 1155 apply.
• The selection of the closer is determined by the door leaf weight and the door leaf width.
• A restrained opening in the overhead door closer is recommended. Overhead door closers may only be fitted with suitable mounting plates.
• The fitting holes for the mounting plates and slide rails are prepared at the factory.
• The overhead door closer including the mounting plates and slide rails are supplied separately.
• The “regulations for hold-open devices” must be observed for overhead door closers with hold-open device (integrated or magnetic).
• The closer must be set in such a way that the door closes “evenly and gently” within 5 ±2 seconds from a 90° opening angle.

Glazing

• Insertion and replacement of the glass panes or infills (see Figures 13 / 14 / 20).
• Blocking suggestions (see Figures 13 / 14 / 20)
• Secure blocking against falling (e.g. with Pattex adhesive).

Electrical connections

   DANGER

Mains voltage!

Contact with the mains voltage presents the danger of a deadly electric shock. For that reason, observe the following warnings under all circumstances:

• Electrical connections may only be performed by a qualified electrician!
• The on – site electrical installation must conform to the applicable protective regulations!
• Qualified electricians must ensure compliance with the national directives for the operation of electrical devices!

Depending on the length of the power supply cable, it must have at least the following cross-section:

Fitting break-in-resistant door sets

The fitting instructions in this section give additional tips on fitting break-in-resistant door sets with resistance classes RC2, RC3 acc. to DIN EN 1627: 2011 (see Figures 20 / 21).
Only by a professional fitting in accordance with these instructions will the door sets be equipped with break-in-resistant features.

Permissible walls

The required break-in-resistance can only be obtained if the adjacent walls meet the requirements according to Tab. 1 – Tab. 3.

Permissible wall connections

The wall connections defined in Image 9.2 a – 9.2 k are permissible. Expert fitting must be verified with a fitting certificate.

Safety relevant components

The required break -in -resistance can only be obtained if the used infills meet the following requirements.

Minimum requirement for the side element/transom light infills:

The exchange of security-relevant components during improper fitting (e.g. fittings, locks and infills) can lead to a loss of door set resistance.

Minimum requirements for the fittings:

EN 1303 (see Figure 20 ) Locking cylinder (position 7) Locking cylinder (position 8)| 4

1

| 4

1

EN 1906
Protective fitting (position 7)| Integrated into the construction
EN 12209
Locks (position 7)| 3 1)| 4 1)

1. The suitability of the locks must additionally be verified through tests according to DIN EN 1627 or as part of an expert’s opinion

Be sure to observe the following fitting instructions:

• The visible gap of 5 ± 1 mm between frame and leaf must be observed (see Figure 15) so that the lock bolts fully extend into the lock plate openings.

Additional instructions for fitting

• Install the frames vertically and properly aligned ( see Figure 10).

Tab. 1: Classification of the resistance classes of break-in-resistant components for solid walls

Resistance class of the component acc. to

DIN EN 1627

| Surrounding walls
---|---
In brickwork according to DIN 1053-1| Reinforced concrete walls acc. to DIN 1045
Wall thickness (unplastered)| Compression strength class of the bricks (DFK)| Apparent den- sity class of the bricks (RDK)| Mortar group| Nominal thick- ness| Strength class
RC2| ≥ 115 mm| ≥ 12| –| min. MG II/DM| min. 100 mm| min. B 15
RC3| min. 120 mm

Tab. 2: Classification of the resistance classes of break-in-resistant components for gas concrete walls

Gas concrete wall

Resistance class| Compression strength class of the bricks| Nominal thickness| Version
RC2| ≥ 4| ≥ 170 mm| Bonded
RC3| ≥ 240 mm

Tab. 3 : Classification of the resistance classes of break-in-resistant components for timber panel walls

Gewebe, Polystyrol 40 mm, GF 15,0 mm, Holzstiel 60 / 140, MF 140 mm, PE-Folie, GF 15 mm
| Putz mit Gewebe, Polystyrol 40 mm, OSB 12,0 mm, Holzstiel 60 / 140, MF 140 mm, PE-Folie, OSB 12,0 mm, GKB12,5 mm
| N + F Holzschalung 19 × 120 mm, Lattung 40 × 60 mm, DHF 15 mm, Holz- stiel 60 / 140, MF 140 mm, PE- Folie, OSB 15,0 mm, GKB 12,5 mm
| Putz mit Gewebe, SB W 40 mm, DWD 15,0 mm, Holzstiel 60 / 140, MF 140 mm, PE-Folie, FP 16,0 mm, V100 E1, GKB 12,5 mm
RC3| | Tongue + groove timber cladding 19 ×120 mm, batten 40 × 60 mm, SB.W 60 mm, timber post 60 / 140, MF 140 mm, PE plastic film, OSB 15.0 mm, GKB 12.5 mm
| Plaster with fabric, SB W 40 mm, DWD 15.0 mm, timber post 60 / 140, MF 140 mm, kraft paper, BFU 15.0 mm, GKB 12.5 mm
| Plaster with fabric, approx. 4 mm, PS 30 mm, FP 13 mm V100E1, timber post 60 / 140, MF 140 mm, PE plastic film 0.2 mm, FP 13 mm V20E1, batten 40 × 60 mm / insulation MF 40 mm, BFU 15.0 mm, GKB 9.5 mm

Prefabricated and timber partition walls with respective resistance class suitability certification from the manufacturer.

• In the areas described below, back-fill the spaces between frame and walls with a rot-free material to withstand pressure:
  • Hinges
  • Infill
  • Locking
  • Fixing points
  • On the upper and lower corners
    By taking suitable precautions (e.g. silicone), make sure that the pressure- resistant back-packing is not able to shift (see Figure 9.2).

Instructions for the user

• Break-in-resistant components only provide burglar resistance in a closed, locked, and secured state and when the key has been removed!
• Anti-panic locks are not permissible in combination with break-in-resistant doors!
• Knob and round cylinders are not generally permitted in break-in resistant doors (RC2, RC3).

Guarantee

To ensure the performance criterion “break-in resistance in accordance with DIN EN 1627” with classification RC2, RC3 the fitting company must confirm expert fitting in accordance with these instructions by means of the document “Fitting certificate for break-in-resistant doors” provided with the order confirmation and return this document filled out to the manufacturer.

Description of S5 Smart/ Comfort/ Code / Scan

Volt-free control of the locks (see Figure 6b)
If the locks are to be controlled via intercom/buttons to which voltage is applied at the output, this cable must be switched to volt-free by fitting a coupling relay. Coupling relay for standard cases (12 V AC) in accessories.

ATTENTION

The factory code must be changed for the initial start-up of the finger- scan or code switch .

• See the included manufacturer operating instructions.

LED display

Blue (BU)

on both channels
Flashes slowly| Receiver is in the learn mode for channel 1
Flashes quickly after slow flashing| A valid radio code was disco- vered during the learning
Flashes slowly for 5 seconds Flashes quickly for 2 seconds| Device reset is being imple- mented or completed
Off| Operation mode

Programming button P (P button)

Teaching in a radio code

• Press the P button once to activate channel 1.
  To abort the learn mode:

• Press the P button 3 times, or wait for the timeout. Timeout
  If no valid radio code is recognised within 25 seconds, the receiver automatically returns to the operation mode.

Teaching in a radio code

(see Figure 6f)

1. Press the P button to activate the desired channel.
   — The blue LED will flash slowly for channel 1.

2.  Put the hand transmitter, whose radio code is to be inherited, into the Inheriting / Transmitting mode. If a valid radio code is recognised, the LED flashes quickly in blue then goes out.
   The receiver is in the operation mode.

Operation

In the operation mode, the receiver signals the recognition of a valid radio code by illuminating the blue LED.

Note

If the radio code for the taught-in hand transmitter was copied from another hand transmitter, the hand transmitter button must be pressed a second time during initial start-up.

A valid radio code channel 1 is discovered = The LED is illuminated briefly once

Reset

All radio codes are deleted by the following steps:

1. Press and hold the P button.
   — The LED slowly flashes in blue for 5 seconds.
   — The LED flashes rapidly in blue for 2 seconds.

2. Release the P button.
   All radio codes have been deleted.

Note:
If the P button is released prematurely, the device reset will be aborted and the radio codes are not deleted.

Inspection and Maintenance

Checking the seating and sealing

Correct fitting of the aluminium entrance door must be checked before concluding the fitting.

• Check the following points:
  • Tightness of the fitting screws to the building structure
  •  Aluminium entrance door seal to the building structure

Cleaning and Care

Surface

You have purchased a high – grade aluminium product. Protect it by performing cleaning and upkeep regularly. This is the only way to prevent undesired corrosion caused by environmental conditions and contamination related to use.
Wash surfaces with a mixture of alcohol and water before bonding.

ATTENTION

Unsuitable care products

The door surface and adjacent components can be damaged by aggressive, corrosive or abrasive materials such as acids or steel brushes.

• Only use conventional care products and microfibre cloths to clean the aluminium entrance door.
• Use water to rinse any dirt off high-gloss surfaces.
• Never use polish on matt surfaces.
• Always take note of the manufacturer information for the care products.

Note

Manufacturer‘s recommendation: proWIN “Seidenglanz” detergent in conjunction with the proWIN “Hochglanzzauber” microfiber cloth. www.prowin.net

Movable fitting parts

• Oil or lubricate moveable fitting parts once per year. Only use acid-free oil or vaseline.

Door hinges

ATTENTION

Lubricating the door hinges

Lubricate concealed door hinges after 50,000 locks at the latest.

• Surface-mounted door hinges are maintenance-free.
• Never lubricate the these door hinges.

Cylinder

To maintain the closing cylinder, only special cylinder care spray is approved. Do not use products that contain graphite under any circumstances.

Dismantling and Disposal

Dismantling the aluminum entrance door is done in the reverse order of the assembly.
To dispose of it properly after dismantling, the aluminum entrance door must be disassembled into its individual components and disposed of according to local official regulations.

Spare Parts

We advise explicitly that only genuine spare parts are tested and approved.
The following cylinders may be used in conjunction with our locks H5 / S5 :

• Knob cylinders
• Cylinders with/without compensator function
• Cylinders with/without emergency and hazard function

If using other locks, such as gear locks with anti-panic function, proper function in conjunction with the desired cylinder must be checked and ensured in advance.

References

• proWIN Home

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