Detail K2 OPD811 1100 LB Hydraulic Dump Cart Installation Guide
- June 12, 2024
- Detail K2
Table of Contents
Detail K2 OPD811 1100 LB Hydraulic Dump Cart
Product Information
The OPD811 is a 1100 LB Hydraulic Dump Cart manufactured by DK2 USA. It is designed to assist with heavy lifting and dumping tasks. The dump cart is equipped with a hydraulic system and a battery-powered electric motor for easy operation. The product is manufactured by DK2 USA, with corporate head offices located in Burlington, Ontario, Canada. The assembly guide and customer support are provided by DK2 USA West, located in Las Vegas, Nevada, and DK2 USA East, located in Toledo, Ohio.
ASSEMBLY
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STEP 1: INSTALLING BOTH WHEELS
NOTE: UPON INSPECTION OF PARTS IF YOU FIND ANY DAMAGED OR MISSING PARTS PLEASE CALL DK2 POWER AT 702-331-5353 OR CONTACT US VIA OUR WEBSITE WWW.DK2POWER.COM WE WILL REPLACE ANY MISSING PARTS TO YOU FREE -
STEP 2: PINNING THE LIFT ROD
-
Tip bucket forward.
-
Pin the lift rod.
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STEP 3: ASSEMBLING THE AXLE AND NUT
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STEP 4: INSTALLING THE HANDLES
-
Remove the battery compartment cover.
-
Install the right and left handle assembly with 4 bolts.
OPERATION
PLUGGING IN & CHARGING THE BATTERY
- Plug in the battery with the large black plug wire.
- Replace the battery compartment cover.
- Plug into the side port on the curb overnight with the charger provided. The charger will light green when done.
- Your handle will read 58 when fully charged. Recharge when unit reads below 45 so the drive wheels will operate.
OPERATIONAL CONTROLS
- TURN ON THE MACHINE.
- FORWARD AND REVERSE CONTROLS , throttle speed can be regulated slow to fast. Use caution when using reverse at full speed.
- BUCKET LIFT – release brake lever and operate dump switch.
- BRAKE – release and magic brake will engage; an additional lever is on the wheel brake to disengage the brake manually if power is off.
BEFORE USING YOUR DUMP CART
CLEAR AREA OF ALL PEOPLE AND PROPERTY THAT COULD BE DAMAGED. THINK SAFETY.
ALLOW STOPPING DISTANCE. TAKE CARE ON SLOPES AND HILLS. ONLY ONE OPERATOR
SHOULD WORK THIS UNIT. NEVER HAVE ANOTHER PERSON RIDE IN THE BUCKET. USE THE
PARKING BRAKE ON HILLS. NEVER DRIVE YOUR UNIT WITH THE BUCKET TIPPED FORWARD.
IF YOUR UNIT WILL NOT DRIVE OR DUMP
- CHECK THE BATTERY CONNECTIONS.
- MAKE SURE YOUR BATTERIES ARE FULLY CHARGED.
- TURN THE MASTER SWITCH ON THE PANEL TO ON.
- USE THE SWITCH CONTROL TO DUMP THE BUCKET.
- USE THE THUMB THROTTLE CONTROL TO MOVE FORWARD OR REVERSE.
- STAY ALERT OF YOUR SURROUNDINGS AND PERSONS THAT COULD APPEAR IN THE AREA WHILE YOU ARE WORKING. RUN THE UNIT IN REVERSE ON SLOW SPEED WITH CAUTION.
- WEAR SAFETY GLASSES, GLOVES, AND PROTECTIVE SHOES.
STAY CLEAR OF THE FRAME WHEN BUCKET IS CLOSING. USE ONLY THE CHARGER PROVIDED TO CHARGE YOUR UNIT. WEAR PROTECTIVE FOOTWEAR AND TAKE CAUTION WHEN OPERATING ON UNLEVEL OR SLIPPERY GROUND. NEVER LET CHILDREN OPERATE THIS EQUIPMENT.
MAINTENANCE
PARTS LIST
| NO. | DESCRIPTION | QTY. |
|---|---|---|
| 1 | Bucket | 1 |
| 2 | Handle cover | 1 |
| 3 | Switch | 1 |
| 4 | Right handrail | 1 |
| 8 | Electric box | 1 |
| 9 | Push bar switch | 1 |
| 10 | Thermal overload | 1 |
| 11 | Main switch | 1 |
| 12 | Brake handle | 1 |
| 15 | Left handrail | 1 |
| 16 | Battery | 1 |
| 17 | Battery box bottom | 1 |
| 18 | Battery box cover plate | 1 |
| 19 | Battery cover | 1 |
| 20 | Charge point | 1 |
| 22 | Bucket fitting plate | 1 |
| 23 | Log rod | 1 |
| 24 | Right short rod | 1 |
| 25 | 23 x dia. 12 x dia. 20 spacer | 1 |
| 26 | Pusher rod | 1 |
| 27 | Left short rod | 1 |
| 28 | 17 x dia. 11 x dia. 15 spacer | 1 |
| 29 | Shocking reduction | 1 |
| 31 | Rear wheel frame | 1 |
| 32 | Main frame | 1 |
| 33 | dia. 4 cotter pin | 1 |
| --- | --- | --- |
| 41 | Bucket rotate axle | 1 |
| 44 | M16 lock nut | 1 |
| 49 | Rear axle mud guard | 1 |
| 56 | 16 x 6.5-8 wheel | 1 |
| 57 | Rear axle assembly | 1 |
| 58 | Rear axle mud guard | 1 |
| 59 | Rear axle controller | 1 |
| 60 | dia. 19 x dia. 11 x 58 spacer | 1 |
| 61 | Rear axle fitting plate | 1 |
| 66 | 6204 bearing | 1 |
| 67 | Rear wheels brace | 1 |
| 68 | 95 x dia. 21 x dia. 25 spacer | 1 |
| 69 | Rear wheel frame | 1 |
| 70 | M16 x 95 screw | 1 |
| 71 | Rear wheel | 1 |
| 72 | Right main frame cover plate | 1 |
| 73 | Left main frame cover plate | 1 |
| 74 | Electrical box under the baffe | 1 |
PARTS DIAGRAM
WARRANTY
1 YEAR WARRANTY
PLEASE DO NOT RETURN TO THE STORE
CALL US AT 702-331-5353 FOR OEM
WARRANTY PARTS AND QUESTIONS
WHAT IS COVERED – 1 YEAR WARRANTY INCLUDED
Detail K2 Inc. warrants to the original purchaser that model OPD811 will be
free and clear of manufacturing defects in workmanship and materials under
normal use and service for a period of one (1) year from the date of the
original purchase. If one (1) year from the original date of purchase this
OPD811 fails due to a defect in material or 1-year parts-only warranty no
labor.
Upon expiry of one (1) year, Detail K2 will no further liability to the
product. Detail K2 does not authorize any party, including its authorized
distributors or dealers, to offer any other warranty on behalf of Detail K2
Inc.
SERIAL NUMBERS MUST BE REGISTERED ONLINE AT WWW.DK2POWER.COM, WARRANTY
NONTRANSFERABLE.
DK2 OPD811 – 1-Year parts only, no labor.
THIS WARRANTY DOES NOT COVER OR APPLY TO:
- Damage to the product due to misuse, mishandling and abuse
- Improper installation, maintenance and storage
- Expendable parts such as nuts and bolts, pins and springs, wiring and switch components, hydraulic hoses and fittings, cutting teeth, cutting chains, cutting blades, throttles, belts and tires.
- Normal wear and tear
- Consequential damage & incidental damages such as damage to persons or property
PROCEDURE FOR OUTDOOR POWER EQUIPMENT WARRANTY
Within one (1) year warranty period, the purchaser of the product can CALL
702-331-5353 DK2 POWER or contact us on
www.DK2Power.com Notify us of the claimed defect
and provide proof of original purchase. At this time the validity of the claim
will be determined, and if approved replacement parts will be issued. No
returned product will be accepted under warranty unless accompanied by an RGA#
issued by Detail K2 Inc.
DAMAGED FREIGHT
Damage to your product caused by freight mishandling is NOT covered under
warranty. If your freight arrives damaged, REFUSE it. Inspect your product
when it arrives, otherwise if you accept it, you will be responsible for
filing any freight claims with the delivery company. DK2 warranty excludes
damage to product.
RESOLUTION FOR A DEFECTIVE PRODUCT
Call DK2Power at 702-331-5353 in Las
Vegas between 8 AM – 4 PM M-F Pacific Time.
DK2 USA WEST
4301 S VALLEY VIEW BLVD.
SUITE 10-11 LAS VEGAS, NEVADA
89103 USA
DK2 CORPORATE HEAD OFFICE
5330 MAINWAY
BURLINGTON, ONTARIO
L7L6A4 CANADA
DK2 USA EAST
3750 SOUTH AVENUE,
NORTH UNIT TOLEDO, OHIO
43615 USA
PARTS AND SERVICE 702-331-5353 | WWW.DK2POWER.COM