CURT 25094 Posi-Lock Coupler Replacement Latch Instruction Manual

June 4, 2024
Curt

The first name in towing products ™
25094 Posi-Lock Coupler Replacement
Latch Instruction Manual

WARNING: NEVER EXCEED YOUR VEHICLE MANUFACTURER’S RECOMMENDED TOWING CAPACITY

PARTS LIST

Item# Qty Description
1 1 Handle ASM
2 1 Release spring
3 1 Underjaw
4 1 Square washer
5 1 Tension spring
6 1 Locknut, 1/2″

WARNINGS

For 1 7/8″ trailer balls
Capacity: 2,000 lbs.
Tongue weight: 200lbs.
Read instructions carefully before installation or operation.
Failure to follow these warnings and installation instructions will result in the separation of the tow vehicle and trailer, which can result in death, personal injury, and property damage.
Always note the proper installation of the underjaw; the notch in the underjaw should engage the coupler body cross shaft at all times. Failure to do so could result in coupler failure.

INSTALLATION

Step 1
Place the handle in the locked position with a trailer ball in the coupler. Insert the handle (#1) through the latch hole in the coupler. Place the release spring (#2) on the handle,
on the underside of the coupler.
Step 2
Attach the underjaw (#3) to the handle and release the spring.
See figure 2. Note: The notch in the underjaw should engage the coupler body cross shaft. See figure 3.
Step 3
Tighten the locknut (#6) against the square washer (#4) and tension spring (#5) underneath the underjaw so that the coupler is not loose on the ball. See figure 2. The correct adjustment will allow handling to be released with moderate pressure applied to the release latch.
Step 4
After towing 50 miles, check the tightness of the coupler on the ball. Be sure the latch handle is in the locked position.

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