LiftMaster MGH Medium Duty Door Operator Owner’s Manual
- June 16, 2024
- LiftMaster
Table of Contents
- MGH Medium Duty Door Operator
- Product Information
- Specifications
- Carton Inventory
- Operator Dimensions
- MGJ
- MGH
- MGJ Opposite Handing Preparation
- MGH Left Hand Mounting Preparations
- Mount the Operator
- Manual Operation
- Entrapment Protection Accessories (Optional)
- Limit Switch Adjustment
- Power Wiring Connections
- Ground Wiring Connections
- Determine Wiring Type
- Model MGJ
- Special Control Wiring
- Mounting Instructions
- Single Phase Schematic Diagram for MGJ/MGH
- Three Phase Schematic Diagram for MGJ Only
- Maintenance Schedule
- How to Order Repair Parts
- Q: Is this product suitable for residential use?
MGH Medium Duty Door Operator
Product Information
Specifications
- Model: MGH & MGJ
- Type: Medium Duty Door Operator
- Warranty: 2 years
- Serial #: Located on electrical box cover
- Installation Date: Refer to the installation date
- Wiring Type: Visit www.liftmaster.com
Carton Inventory
Before beginning your installation, check that all components
were provided:
- Powerhead assembly
- Owner’s manual and caution labels
- Hardware box
- 3-button control station
- Hoist hand chain (MGH Model only)
- Door sprocket
- Door/operator drive chain
Operator Dimensions
MGJ
- Hanging Weight: 50-60 lbs.
- Mounting Dimensions:
- Width: 7.50 in (19.05 cm)
- Height: 10.50 in (26.67 cm)
- Depth: 11.05 in (28.07 cm)
MGH
- Hanging Weight: 70-80 lbs.
- Mounting Dimensions:
- Width: 18.00 in (45.72 cm)
- Height: 11.25 in (28.58 cm)
- Depth: 2.99 in (7.59 cm)
Operator Specifications
-
Motor Type: Limited Duty
-
Horsepower:
- MGJ: 1/2 HP 1 or 3 Phase, 3/4 HP 1 Phase (only)
- MGH: 1/2 & 3/4 HP 1 Phase
-
Voltage:
-
MGJ: 120V, 60Hz, 1Ph; 230V, 50 or 60Hz, 3Ph; 230V, 60Hz, 1Ph;
380V, 50Hz, 3Ph; 460V, 60Hz, 3Ph -
MGH: 120V, 60Hz, 1Ph
-
Product Usage Instructions
Preparation
MGJ Opposite Handing Preparation
Follow the instructions provided in the manual for MGJ opposite
handing preparation.
MGH Left Hand Mounting Preparations
Refer to the manual for MGH left hand mounting preparations.
Installation
Mount the Operator
Follow the steps below to mount the operator:
-
Refer to the mounting dimensions for the specific model (MGJ or
MGH). -
Ensure proper alignment and secure the operator to the mounting
surface using the provided hardware.
Manual Operation
To manually operate the door, follow these steps:
- Locate the manual operation mechanism on the operator.
- Engage the mechanism and operate the door manually as
needed.
Entrapment Protection Accessories (Optional)
If you have optional entrapment protection accessories, refer to
the manual for installation instructions.
Adjustment
Limit Switch Adjustment
To adjust the limit switches, follow these steps:
- Refer to the manual for the specific adjustment procedure.
- Make necessary adjustments to ensure proper door travel and
stopping positions.
Power Wiring & Ground Wiring
Power Wiring Connections
To make power wiring connections, follow these steps:
-
Refer to the wiring diagram in the manual for your specific
wiring type. -
Connect the power wires according to the diagram and secure
them properly.
Ground Wiring Connections
To make ground wiring connections, follow these steps:
-
Refer to the wiring diagram in the manual for your specific
wiring type. -
Connect the ground wires according to the diagram and ensure
proper grounding.
Control Wiring & Installation
Determine Wiring Type
Refer to the manual to determine the appropriate wiring type for
your installation.
Model MGJ
For model MGJ, follow the control wiring instructions provided
in the manual.
Special Control Wiring
If you have special control wiring requirements, refer to the
manual for detailed instructions.
Mounting Instructions
Follow the mounting instructions provided in the manual to
properly install the control station.
Diagrams
Single Phase Schematic Diagram for MGJ/MGH
Refer to the schematic diagram in the manual for the
single-phase operation of MGJ/MGH models.
Three Phase Schematic Diagram for MGJ Only
Refer to the schematic diagram in the manual for the three-phase
operation of MGJ model.
Maintenance
Maintenance Schedule
Follow the maintenance schedule provided in the manual to ensure
proper operation and longevity of the operator.
How to Order Repair Parts
If you need to order repair parts, refer to the manual for
instructions on how to place an order.
Repair Parts
Refer to the manual for warnings and important notes regarding
mechanical and electrical repairs.
FAQ (Frequently Asked Questions)
Q: Is this product suitable for residential use?
A: No, this product is not intended for residential use.
OWNER’S MANUAL
MODELS MGH & MGJ
MEDIUM DUTY DOOR OPERATOR
2 YEAR WARRANTY
Serial # (located on electrical box cover) Installation Date Wiring Type
www.liftmaster.com
NOT FOR RESIDENTIAL USE
41B6
TABLE OF CONTENTS
CARTON INVENTORY
Carton Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 3 Operator Dimensions . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 3 Operator Specifications. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 4
PREPARATION
MGJ Opposite Handing Preparation . . . . . . . . . . . . . . . . . . . . . . 5
MGH Left Hand Mounting Preparations . . . . . . . . . . . . . . . . . . . 6
I N S TA L L AT I O N
Mount the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 7 Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 8 Entrapment Protection Accessories (Optional) . . . . . .
. . . . . . . . 8
ADJUSTMENT
Limit Switch Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 9
POWER WIRING & GROUND WIRING
Power Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 10 Ground Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . .
. . . 10
CONTROL WIRING & INSTALLATION
Determine Wiring Type . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 11 Model MGJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 11 Special Control Wiring . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 11 Mounting Instructions . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 11
DIAGRAMS
Single Phase Schematic Diagram for MGJ/MGH . . . . . . . . . . . 12 Three
Phase Schematic Diagram for MGJ Only . . . . . . . . . . . . 13
MAINTENANCE
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 14 How to Order Repair Parts . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 14
REPAIR PARTS
MGH Illustrated Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 16 Replacement Part Kits MGH . . . . . . . . . . . . . . . . . . . . .
. . . . . . 17 MGJ/MGH Electrical Box – Illustrated Parts . . . . . . . . . .
. . . . . 18 Electrical Box – Models MGJ & MGH . . . . . . . . . . . . . . . .
. . . . 19 Illustrated Parts – Model MGJ. . . . . . . . . . . . . . . . . . .
. . . . . . . 20 Replacement Part Kits MGJ . . . . . . . . . . . . . . . . . .
. . . . . . . . . 21 Operator Notes . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 22-23 Control Connection Diagram. . . . . . . . . .
. . . . . . . . . . . . . . . . . 24
WARNING
Mechanical
WARNING
Electrical
CAUTION
When you see these Safety Symbols and Signal Words on the following pages,
they will alert you to the possibility of serious injury or death if you do
not comply with the warnings that accompany them. The hazard may come from
something mechanical or from electric shock. Read the warnings carefully. When
you see this Signal Word on the following pages, it will alert you to the
possibility of damage to your door and/or the door operator if you do not
comply with the cautionary statements that accompany it. Read them carefully.
IMPORTANT NOTES:
· BEFORE attempting to install, operate or maintain the operator, you must
read and fully understand this manual and follow all safety instructions.
· DO NOT attempt repair or service of your commercial door and gate operator
unless you are an Authorized Service Technician.
2
CARTON INVENTORY
Before beginning your installation check that all components were provided.
DESCRIPTION POWERHEAD ASSEMBLY OWNER’S MANUAL AND CAUTION LABELS HARDWARE BOX
3-BUTTON CONTROL STATION HOIST HAND CHAIN (MGH Model only) DOOR SPROCKET
DOOR/OPERATOR DRIVE CHAIN
OPERATOR DIMENSIONS
WEIGHTS AND DIMENSIONS – MGJ
HANGING WEIGHT:
50-60 LBS.
7.50″ (19.05 cm)
10.50″ (26.67 cm) 11.05″ (28.07 cm)
Mounting Dimensions
5.50″ (13.97 cm)
7.00″ (17.78 cm)
9.25″ (23.50 cm)
WEIGHTS AND DIMENSIONS – MGH
HANGING WEIGHT:
70-80 LBS.
18.00″ (45.72 cm)
11.25″ (28.58 cm)
2.99″ (7.59 cm)
11.00″ (27.94 cm)
3.00″ (7.62 cm)
4.75″ (12.07 cm)
13.28″ (33.73 cm)
.98″ (2.49 cm)
4.50″ (11.43 cm)
2.25″ (5.72 cm)
1.96″ (4.98 cm)
Mounting Dimensions
3
OPERATOR SPECIFICATIONS
MOTOR
TYPE: . . . . . . . . . . . . . . . . . . .Limited Duty
HORSEPOWER: . . . . . . . . . . .MGJ: 1/2 HP 1 or 3 Phase MGJ: 3/4 HP 1 Phase
(only) MGH: 1/2 & 3/4Hp 1 Phase
VOLTAGE: . . . . . . . . . . . . . . . .MGJ: 120V, 60Hz, 1Ph 230V, 50 or 60Hz,
3Ph 230V, 60Hz, 1Ph 380V, 50Hz, 3Ph 460V, 60Hz, 3Ph MGH: 120V, 60Hz, 1Ph
CURRENT: See motor nameplate
The rate of operation shall not exceed 12 cycles of opening and closing per
hour.
ELECTRICAL
TRANSFORMER:. . . . . . . . . . 24VAC CONTROL STATION:. . . . . . . NEMA 1
three button station.
OPEN/CLOSE/STOP WIRING TYPE: . . . . . . . . . . . MGH/MGJ: C2 (factory
default), B2
optional
LIMIT ADJUST:. . . . . . . . . . . Linear driven, fully adjustable screw type
cams. Adjustable to 18 feet.
MECHANICAL
DRIVE REDUCTION: . . . . . . . . . . . 45:1 Reduction (Heavy duty wormgear-in-
oil-bath speed reducer)
OUTPUT SPROCKET: . . . . . . . . . . Size #41
OUTPUT SHAFT SPEED:. . . . . . . . MGJ: 1Ph, 23RPM 3Ph, 39RPM
. . . . . . . . . . . . . . . . . . . . . . . . . . . MGH: 1Ph, 23RPM
BEARINGS: . . . . . . . . . . . . . . . . . . Heavy duty wormgear-in-oilbath
speed reducer.
DUTY: . . . . . . . . . . . . . . . . . . . . . . 12 Cycles per Hour max 50
Cycles per Day max
DOOR SPEED:. . . . . . . . . . . . . . . . 9″ per second, typical, depending
on door.
MAX. DOOR HEIGHT: . . . . . . . . . . 1/2 HP = 14′ 3/4 HP = 18′
SAFETY
DISCONNECT:. . . . . . . . . . . . . . . . . . . . Floor level disconnect for
emergency manual door operation.
REVERSING EDGE (Optional): . . . . . . . Electric or pneumatic sensing device
attached to the bottom edge of door
A REVERSING EDGE IS STRONGLY RECOMMENDED FOR ALL COMMERCIAL OPERATOR
INSTALLATIONS. REQUIRED WHEN THE 3 BUTTON CONTROL STATION IS OUT OF SIGHT OF
DOOR OR ANY OTHER CONTROL (AUTOMATIC OR MANUAL) IS USED.
4
PREPARATION
Shipped from the factory for either left hand or right hand mounting. Refer to
the last digit in the model number for handing of your unit. If necessary, the
operators may also be field modified to accommodate opposite handing.
MGJ OPPOSITE HANDING PREPARATIONS
REMOVE DISCONNECT ASSEMBLY COMPONENTS
Remove the master link from the limit chain, remove the chain and set it
aside. Remove the two e-rings securing the sprocket on the gear reducer shaft.
Remove the screws securing the yoke to the disconnect shaft, set the yoke
aside.
Remove the three cotter pins from the disconnect shaft. Do not discard the
pins. Slide the disconnect shaft out of the support bracket. The release lever
will now be free inside the motor frame. Remove the release lever and sash
chain from the motor frame. Slide the disconnect hub, compression spring, and
flatwasher from the end of the gear reducer shaft. Remove the disconnect
support bracket by first removing the two gear reducer housing screws. Replace
the screws in the gear reducer and firmly tighten.
RE-ASSEMBLE DISCONNECT ASSEMBLY
Remove the two screws on the opposite side of the gear reducer and mount the
disconnect support bracket with the notched side facing the motor. For the
remainder of the installation, follow the steps outlined above in reverse
order, referring to the illustration as necessary.
WARNING
To prevent possible SERIOUS INJURY or DEATH: · DO NOT connect electric power
until instructed to do so. · If the door lock needs to remain functional,
install an
interlock switch. · ALWAYS call a trained professional door serviceman if door
binds, sticks or is out of balance. An unbalanced door may not reverse when
required. · NEVER try to loosen, move or adjust doors, door springs, cables,
pulleys, brackets or their hardware, ALL of which are under EXTREME tension
and can cause SERIOUS PERSONAL INJURY. · Disable ALL locks and remove ALL
ropes connected to door BEFORE installing and operating door operator to avoid
entanglement.
REMOVE LIMIT SWITCH SHAFT ASSEMBLY Remove limit chain. Remove the e-ring and
washers from the side away from the limit chain sprocket. Remove limit shaft.
The limit adjust nuts will need to be unscrewed while removing shaft. To
reassemble follow the above steps in reverse order.
Keys Spring
Disc Hub
Sprocket E-Ring
Bracket Yoke
Shaft Disc Lever
5
PREPARATION
MGH LEFT HAND MOUNTING PREPARATIONS
The operator may be mounted on either the right (standard) or left side of
door, and in either a vertical (standard) or horizontal mounting position.
Refer to the steps below if you require the hand chain and/or disconnect chain
to be on the opposite side of the operator; or if the operator is being
mounted in a horizontal position.
HAND CHAIN RIGHT/LEFT CONVERSION 1. Remove snap ring from end of shaft on the
hoist side. 2. Remove the washers, chain guide and chain wheel. 3. Remove
drive pin from shaft and relocate to the opposite
side. 4. Install chain wheel, chain guide, washers and snap ring. DISCONNECT
LEVER RIGHT/LEFT CONVERSION 1. Remove cotterpins on the ends of the disconnect
shaft
(square shaft). 2. Move the disconnect lever arm and the washer to the
opposite sides. 3. Replace the cotterpins. HORIZONTAL MOUNTING CONVERSION 1.
Remove cotterpin on the ends of the disconnect shaft
(square shaft). 2. Remove lever and turn 90 degrees so that the lever is
pointing
away from the motor. The lever will be directly under the hoist shaft. 3.
Replace cotterpin.
Disconnect Lever
Chain GuideHand
Cotterpin
Cutout for Roll Pin (typical both sides)
6
Hand Chain Wheel
I N S TA L L AT I O N
IMPORTANT NOTE: Before your operator is installed, be sure the door has been properly aligned and is working smoothly. The operator may be wall mounted or mounted on a bracket or shelf. If necessary, refer to the preparation on page 5. Refer to the illustration and instructions below that suits your application.
FIGURE 1
MOUNT THE OPERATOR
1. Wall Mount: The operator should generally be installed below the door
shaft, and as close to the door as possible (Figure1). Bracket Shelf Mounting:
The operator may be mounted either above or below the door shaft (Figure 2).
IMPORTANT: The shelf or bracket must provide adequate support, prevent play
between operator and door shaft, and permit operator to be fastened securely
and with the drive shaft parallel to the door shaft.
NOTE: The optimum distance between the door shaft and operator drive shaft is
between 12-15″ (30.5-38.1 cm).
2. Place door sprocket on the door shaft. Do not insert the key at this time.
3. Place drive sprocket on the appropriate side of the operator. Do not
insert the key at this time.
4. Wrap drive chain around door sprocket and join roller chain ends together
with master link.
5. Raise operator to approximate mounting position and position chain over
operator sprocket.
6. Raise or lower operator until the chain is taut (not tight). Make sure the
operator output shaft is parallel to door shaft and sprockets are aligned.
When in position, secure the operator to wall or mounting bracket.
7. Align sprockets and secure (Figure 3).
8. Install Hand Chain (Model MGH only) Place hand chain around hand chain
wheel. Be sure to pass it through both openings in the chain guide. Remove
enough links so chain hangs approximately 2′ (.61 m) above the floor.
9. Mount Chain Keeper / Keyhole Bracket Using suitable hardware mount the
chain keeper approximately 4′ (1.22 m) above the floor, near the free hanging
chain. Remove disconnect sash chain from bag and place the end through the
keyhole in the chain keeper. Remove excess links if necessary.
FIGURE 2
FIGURE 3
Be sure door sprocket is properly aligned with drive before securing to the
shaft.
Typical Right Hand Wall Mounted Operator
OPTIONAL Mounting Bracket P/N 089098
7
I N S TA L L AT I O N
MANUAL OPERATION
This operator is equipped with a floor level disconnect chain to allow for
manual operation of the door in case of emergency or power failure.
MODEL MGJ 1. To disengage, pull the sash chain and secure in the disengaged
position by slipping the end through the keyhole bracket mounted on the wall.
Or if emergency egress device is used, pull handle to disengage operator from
door.
WARNING
To prevent possible SERIOUS INJURY from a moving chain, DISCONNECT electric
power to the operator BEFORE manually operating your door.
MGJ
2. The door may now be pushed up or pulled down manually or if equipped with
manual hand chain hoist (model MGH only), door can be raised or lowered with
hand chain. Release the disconnect chain to operate the door again
electrically.
MODEL MGH
1. Pull the disconnect chain (small chain) to engage the interlock to disable
the controls. The disconnect chain may be locked in position by slipping the
end through the keyhole of the chain keeper mounted on the wall.
Keyhole Bracket
2. Operate the door in the desired direction by pulling on one side or the
other of the continuous loop hoist chain (large chain).
3. The disconnect chain must be released from the chain keeper before the
door will operate again electrically.
MGH
Chain Keeper (with pad locking provisions)
ENTRAPMENT PROTECTION ACCESSORIES (OPTIONAL)
WARNING
SENSING EDGES
All types of sensing edges with an isolated normally open (N.O.) output are
compatible with your operator. This includes pneumatic and electric edges. If
your door does not have a bottom sensing edge and you wish to purchase one,
contact the supplier of your operator.
To reduce the risk of SEVERE INJURY or DEATH, ALWAYS install reversing sensors when the 3-button control station is out of sight of door or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations.
If not pre-installed by the door manufacturer, mount the sensing edge on the
door according to the instructions provided with the edge. The sensing edge
may be electrically connected by either coiled cord or take-up reel. Refer to
the steps below.
IMPORTANT NOTES:
a. Proceed with Limit Switch Adjustments described below before making any
sensing edge wiring connections to operator.
b. Electrician must hard wire the junction box to the operator electrical box
in accordance with local codes.
TAKE-UP REEL Take-up reel should be installed 12″ (30.48 cm) above the top of
the door.
COIL CORD Connect operator end of coil cord to junction box (not provided)
fastened to the wall approximately halfway up the door opening.
8
ADJUSTMENT
LIMIT SWITCH ADJUSTMENT
NOTE: Make sure the limit nuts are positioned between the limit switches
before proceeding with adjustments. 1. Depress retaining plate to allow nut to
spin freely. After
adjustment, release plate and move nut back and forth to ensure it is fully
seated in slot. 2. To increase door travel, spin nut away from limit switch.
To decrease door travel, spin limit nut toward limit switch. 3. Adjust open
limit nut so that door will stop in open position with the bottom of the door
even with top of door opening. 4. Repeat steps 1 and 2 for close cycle. Adjust
close limit nut so that the limit switch is engaged as door fully seats at the
floor.
WARNING
To avoid SERIOUS PERSONAL INJURY or DEATH from electrocution, disconnect
electric power BEFORE manually moving limit nuts.
CLOSE Limit Switch
OPEN Limit Switch Actuator
SAFETY (Aux. Close) Limit Switch
Retaining Plate (Aux. Open) Limit Switch
9
POWER WIRING & GROUND WIRING
WARNING
To reduce the risk of SEVERE INJURY or DEATH:
· ANY maintenance to the operator or in the area near the operator MUST NOT be
performed until disconnecting the electrical power and locking-out the power
via the operator power switch. Upon completion of maintenance the area MUST be
cleared and secured, at that time the unit may be returned to service.
· Disconnect power at the fuse box BEFORE proceeding. Operator MUST be
properly grounded and connected in accordance with local electrical codes. The
operator should be on a separate fused line of adequate capacity.
· ALL electrical connections MUST be made by a qualified individual.
· DO NOT install ANY wiring or attempt to run the operator without consulting
the wiring diagram. We recommend that you install an optional reversing edge
BEFORE proceeding with the control station installation.
· ALL power wiring should be on a dedicated circuit and well protected. The
location of the power disconnect should be visible and clearly labeled.
· ALL power and control wiring MUST be run in separate conduit.
POWER WIRING CONNECTIONS
1. Connect power wires coming from the main to the captive terminal block in
the electrical box enclosure marked with the label. All power and control
wiring must be run in separate conduit in accordance with local electrical
codes.
2. Be sure to run all power wires through the conduit hole in the electrical
box enclosure marked with the label shown below.
NOTE: Must use #14 AWG or thicker wire for power wiring.
ON THREE PHASE MACHINES ONLY: Incorrect phasing of the power supply will cause
the motor to rotate in the wrong direction. To change motor rotation, exchange
incoming power leads L1 and L2.
GROUND WIRING CONNECTIONS
1. Connect earth ground to the chassis ground screw in the electrical box
enclosure.
2. Use same conduit entry into the electrical box as the power wiring.
IMPORTANT NOTE: This unit must be properly grounded. Failure to properly
ground this unit could result in electric shock and serious injury.
Single Phase Power Wiring
1 2 3 4 7 10 11 12 L1 L2
Hot
Gnd
Neutral
Three Phase Power Wiring
1 2 3 4 7 10 11 12 L1 L2 L3
Phase 3
Phase 1
Gnd
Phase 2
10
CONTROL WIRING & INSTALLATION
WARNING
To reduce the risk of SEVERE INJURY or DEATH:
· ANY maintenance to the operator or in the area near the operator MUST NOT be
performed until disconnecting the electrical power and locking-out the power
via the operator power switch. Upon completion of maintenance the area MUST be
cleared and secured, at that time the unit may be returned to service.
· Disconnect power at the fuse box BEFORE proceeding. Operator MUST be
properly grounded and connected in accordance with local electrical codes. The
operator should be on a separate fused line of adequate capacity.
· ALL electrical connections MUST be made by a qualified individual.
· DO NOT install ANY wiring or attempt to run the operator without consulting
the wiring diagram. We recommend that you install an optional reversing edge
BEFORE proceeding with the control station installation.
· ALL power wiring should be on a dedicated circuit and well protected. The
location of the power disconnect should be visible and clearly labeled.
· ALL power and control wiring MUST be run in separate conduit.
DETERMINE WIRING TYPE
Refer to the wiring diagram located on the inside cover the electrical box to
determine the type of control wiring.
STANDARD C2 OR B2 WIRING
Operators are shipped from the factory with jumper set for C2 wiring, which
requires constant pressure on button to close the door. If momentary contact
in close direction is desired (B2 wiring) you must include an entrapment
protection device. See close control jumper setting below.
Constant pressure on close (C2 wiring) Red jumper wire was placed on terminal
2 in the electrical enclosure. The operator will require constant pressure on
close control in order to keep door moving in the close direction.
Momentary contact on close (B2 wiring) Move red jumper wire from terminal #2
to terminal #3. The operator will require only momentary contact to close the
door.
SPECIAL CONTROL WIRING
If your operator was shipped from the factory with non-standard control wiring
or with optional accessories that require additional instructions, refer to
the wiring diagram(s) indicated in the special control wiring data box. When a
replacement wiring diagram is present, wiring diagrams in this manual will not
apply. Refer only to the replacement wiring diagram for all connections.
IMPORTANT NOTE: If your wiring diagram is missing, or you are unsure of the
wiring type for your operator, contact the customer service department @
1-800-528-2806.
MOUNTING INSTRUCTIONS
All operators are supplied with some type of control station. Generally a
3-button station (OPEN/CLOSE/STOP) is provided. A two-position key switch or
control station (OPEN/CLOSE) may be added or substituted when requested at the
time of order. 1. Mount WARNING NOTICE beside or below the control station. 2.
Mount control station(s) within line of sight of door(s).
WARNING
TO PREVENT ENTRAPMENT DO NOT START DOOR DOWNWARD
UNLESS DOORWAY IS CLEAR
Control Station
4′ Approximate
11
SINGLE PHASE SCHEMATIC DIAGRAM FOR MGJ/MGH
L2
BK
BK
CLOSE-B
BL
Y
C N.O.
W
RES.
OPEN-A
R
Y
CAPACITOR
R
MOTOR * O/L BK L1
BR
WIRE NUT
PR1.
3
STOP
4
MOVE JUMPER WIRE TO TERMINAL #2 FOR MOMENTARY CONTACT ON CLOSE
Y (WHEN PRESENT)
HAND CHAIN INTERLOCK SW.
R
10VA. W
24VAC.
Y
SEC.
R3
BL 12
CLOSE-A
BL
R
BR
R1 BR
OPEN-B
C
N.O.
OPEN
SAFETY EDGE
OR 1
AUX.
10 CLOSE L/S
GY
GY
OR
OR
OP
OPEN L.S.
OR N.C.
W 11
C
OPEN/CLOSE 7
Y R2 Y
AUX. OPEN L/S
CLOSE
P
2
P
CL
- TO REVERSE MOTOR ROTATION, INTERCHANGE RED AND YELLOW MOTOR WIRES.
W
CLOSE L/S
P N.C.
CW
12
THREE PHASE SCHEMATIC DIAGRAM FOR MGJ ONLY
230V BRAKE (WHEN PRESENT)
230V BRAKE (WHEN PRESENT)
BRN GY PUR YEL BRN
BL/BK
1 74 2 8 5 O/L* 3 96
BL/BK
BRN GY PUR YEL BRN
BL/BK
1 74 2 8 5 O/L* 3 96
BL/BK
230 VOLT – 3 PHASE MOTOR CONNECTION
460 VOLT – 3 PHASE MOTOR CONNECTION
L3
3 PHASE POWER IN L2
L1
(BK)
(BK) (BK)
3 (YEL)
STOP
OPEN
(BR)
EXTERNAL 4 INTERLOCK
(GY)
CL
4
3
OP
4
3
OP
2
1
CL
6
5
OP
5
6
CL
1
2
TO MOTOR (PUR)
(BK)
(YEL) (BK)
5 (BRN)
(YEL) 14 OP
1 (OR) 13
OVERLOAD (IN MOTOR)
PRI.
T1 (SEE NOTE #1)
(BRN) 24VAC SEC.
(YEL)
(OR)
OPEN
A1
OP
(OR) LIMIT SWITCH
A2 NC
C
(OR)
WIRE NUT
(OR)
SAFETY EDGE R1 (OR)
AUX. CLOSE
10 (GY) LIMIT SWITCH
NC
C (GY)
(OR)
(RED)
R1 (RED)
R3 (RED)
OPEN & CLOSE
7
(OR)
RADIO TO OPEN & CLOSE
R1
R2
CLOSE
(YEL)
(RED) NOTE: Voltage same as line voltage.
(YEL)
NC
AUX. OPEN
C
LIMIT SWITCH
NO
(PUR) 2 (PUR)
(PUR) R1
14 CL
(PAU2R)CL
CLOSE
LIMIT SWITCH
(PUR)
(PUR)
A1 NC
C
(RED) 13
– Shipped from Factory CLOSE CONTROL WIRING OPTIONS
C2 WIRING – Constant Presssure to Close
RED WIRE ON TERMINAL #2 (Shipped from Factory)
B2 WIRING – Momentary Contact to Close MOVE RED WIRE FROM TERMINAL #2 TO
TERMINAL #3
13
MAINTENANCE
MAINTENANCE SCHEDULE
Check at the intervals listed in the following chart:
ITEM Drive Chain
Sprockets Fasteners Manual Disconnect Bearing & Shafts
PROCEDURE Check for excessive slack. Check & adjust as required. Lubricate. * Check set screw tightness Check and tighten as required Check & Operate Check for wear & lubricate
EVERY 3 MONTHS
z z
z
EVERY 6 MONTHS
z z
EVERY 12 MONTHS
WARNING
To avoid SERIOUS PERSONAL INJURY or DEATH from electrocution, disconnect ALL
electric power BEFORE performing ANY maintenance.
6 Use SAE 30 Oil (Never use grease or silicone spray).
Repeat ALL procedures. Do not lubricate motor. Motor bearings are rated for
continuous operation. Inspect and service whenever a malfunction is
observed or suspected. CAUTION: BEFORE SERVICING, ALWAYS
DISCONNECT OPERATOR FROM POWER SUPPLY.
HOW TO ORDER REPAIR PARTS
OUR LARGE SERVICE ORGANIZATION SPANS AMERICA Installation and service
information are available. Call our TOLL FREE number:
1-800-528-2806 www.liftmaster.com
14
THIS PAGE INTENTIONALLY LEFT BLANK
MGH ILLUSTRATED PARTS
11 1
4 2
K2 (K72-12789) 9
5 3
6 7 8
K1 (K75-12783)
10
K3 (K75-12829)
16
REPLACEMENT PART KITS MGH
Refer to the parts lists below for replacement kits available for your
operator. If optional modifications and/or accessories are included with your
operator, certain components may be added or removed from these lists.
SERVICE KITS
Item Part # K1 K75-12783
K2 K72-12789
K3 K75-12829
Description Disconnect assembly Complete with: Bevel gear yoke, disconnect release lever, retaining plate, disconnect shaft sprocket, compression spring, key, screws, flatwasher, cotter pin, roll pin and e-ring. Hand chain shaft kit (1/2 thru 2 HP) Complete with: Bevel gear 5/8″ ID, bevel gear 3/4″ ID, hand chain guide, hand chain shaft, bearing 3/4″ ID, nyliner bearing, compression spring, chain wheel, washers, roll pins and e-rings. Gear housing kit (Includes all parts from K2) Complete with: Housing support bracket, pads and pressure plate, housing with cover, disconnect kit, hand chain shaft and brake kit.
INDIVIDUAL PARTS
Item Part # 1 K20-1050C-1M-1 K20-1075C-1M 2 32-34291 3 23-10916 4 15-41B19LKGFO 5 15-48B19LKGEO 6 75-10884 7 10-10882 8 08-11013 9 08-11012 10 K10-34319 11 (see page 19)
Description 1/2 HP Motor 3/4 HP Motor Gear reducer Switch assembly interlock Sprocket Sprocket Chain assembly wheel Hand chain guide Gear Bevel gear Gear housing cover Complete electrical box
17
MGJ/MGH ELECTRICAL BOX – ILLUSTRATED PARTS
3
K1 (K75-12567) 1
9
5 7
9
1
3
8
6
2
4
18
ELECTRICAL BOX- MODELS MGJ & MGH
For replacement of electrical box, motor or brake components be sure to match
model number of your unit to kit number below to ensure proper voltage
requirements.
SERVICE KITS
ITEM PART #
DESCRIPTION
K1 K72-12565 Limit shaft assembly
Complete with: Limit shaft, limit nuts,
plastic flange bearing, limit sprocket,
washer, flatwashers, roll pin,
and e-ring.
K2 K72-12566 Limit shaft assembly
Complete with: Depress plate, depress
spring plate, limit switches, spacers,
screws, nuts, and locknuts.
· To order a complete electrical box kit, add a K- prefix to the
model number of your operator. For example:
T5011L3 (Operator) = K-T5011L3 (Electrical box kit).
INDIVIDUAL PARTS
ITEM 1 2 3 4
5 6
7 8 9
PART # 13-10024 10-11403 03-11112 21-5115 21-5230 21-5460 24-24-1 29-10338
30B652
29-2 15-58B07AXX 23-10041
DESCRIPTION
Limit nut
Electrical box cover
Reversing contactor (See note)
Transformer, 115V Transformer, 230V Transformer, 460V
Relay, 24V DPDT
Capacitor – 1/2 HP 70 MFD with bracket Capacitor – 3/4 HP 89 MFD with screw
Resistor, 200hm
Sprocket 48B07
Limit switch SPDT
NOTE: Reversing Contactor (03-8024-K), used only on three phase operators. Single phase operators use relays.
19
2
3
5 K1 K75-12567
ILLUSTRATED PARTS – MODEL MGJ
20
4
1
REPLACEMENT PART KITS MGJ
Below are replacement kits available for your operator. For replacement of electrical box, motor or brake components be sure to match model number of your unit to kit number below to ensure proper voltage requirements.
MOTOR KITS K20-1050C-1M-1 K20-3050C4M K20-5150C6M K20-1075C-1M
Model MGJ5011 Models MGJ5023,MGJ5038,MGJ5043 Model MGJ5025 Model MGJ7511
Refer to the parts lists below for replacement kits available for your operator. If optional modifications and/or accessories are included with your operator, certain components may be added or removed from these lists.
ITEM K1
PART # K75-12567
SERVICE KITS
DESCRIPTION Disconnect assembly kit Complete with: Disconnect hub, bevel gear
yoke, disconnect shaft, release lever, disconnect support bracket, sprocket
41B19 x 1.25 bore, compression spring, sash chain (12′) disconnect key,
screws, lockwashers, cotter pins, roll pins and e-rings.
INDIVIDUAL PARTS
ITEM 1 2 3 4 5
PART #
32-11414 See Page 19 K20-1050C-1M-1 K20-3050C4M
K20-5150C6M K20-1075-1M
DESCRIPTION Brake mounting plate Front bracket Gear reducer, 45:1 Electrical Box Motor – model MGJ5011 Motor – models MGJ5023, MGJ5038, and MGJ5043 Motor – model MGJ5025 Motor – model MGJ7511
21
OPERATOR NOTES
22
OPERATOR NOTES
23
CONTROL CONNECTION DIAGRAM
IMPORTANT NOTES:
1. The 3-Button Control Station provided must be connected for operation. 2.
If a STOP button is not used, a jumper must be placed between terminals 3 and
4. 3. When adding accessories, install them one at a time and test each one
after it is added to
ensure proper installation and operation with the Commercial Door Operator. 4.
Auxiliary control equipment may be any normally open two wire device such as
pull switch, single button, loop detector, card key or such device.
ATTENTION ELECTRICIAN: USE 16 GAUGE OR HEAVIER WIRE FOR ALL CONTROL CIRCUIT WIRING.
3 BUTTON STATION or 3 POSITION KEYSWITCH w/ SPRING RETURN TO CENTER AND STOP BUTTON
1 BUTTON STATION or ANY AUXILIARY DEVICE
STANDARD 1 234
2 OR MORE 1 234
KEY LOCKOUT 1 234
Open
Close
Stop ALL CONTROL WIRING TYPES
Open
Open
Close Stop
Close Stop
ALL CONTROL WIRING TYPES
Open
Close Stop Keyswitch ALL CONTROL WIRING TYPES
2 BUTTON STATION or 3 POSITION KEYSWITCH w/ SPRING RETURN TO CENTER
STANDARD 1 24
SEE NOTE #2
1 24
2 OR MORE
SEE NOTE #2
37
SEE NOTES #2 AND #3
OPEN / CLOSE B2 WIRING TYPES ONLY
SENSING DEVICE TO REVERSE OR STOP
3
10
Open
Open
Open
Close ALL CONTROL WIRING TYPES
Close
Close
ALL CONTROL WIRING TYPES
EXTERNAL INTERLOCK (THREE PHASE ONLY)
Sensing Device ALL CONTROL WIRING TYPES
RESIDENTIAL RADIO CONTROLS
Remove Jumper When Interlock is Used
4
5
4
5
R1
R2
R3
EXTERNAL
TERMINAL BLOCK
RADIO CONTROL
ONE
2 OR MORE
B2 WIRING TYPES ONLY
01-34404C
© 2008, The Chamberlain Group, Inc. All Rights Reserved
References
Read User Manual Online (PDF format)
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