CROWN CT10049 Mortar Mixer Instruction Manual

October 30, 2023
CROWN

CT10049

CROWN CT10049 Mortar Mixer

Manual Icon a1 Original instructions

     EAC Icon           Class II Icon 2

CT10049

CROWN CT10049 Mortar Mixer a1


[1]

CROWN CT10049 Mortar Mixer a2

Power tool specifications

Mixer| ****|

CT10049

---|---|---
Power tool code|

[220-230 V ~50/60 Hz]

|

421647

Rated power|

[W]

|

1100

Power output|

[W]

|

490

Amperage at voltage|

220-230 V [A]

|

4.8

No-load speed| ****|

– first gear

|

[min -1]

|

130-450

– second gear

|

[min -1]

|

245-850

Tool holder| ****|

M14

Max. stirrer paddle diameter|

[mm] [inches]

|

120
4-23/32″

Weight|

[kg] [lb]

|

4,1
9.04

Safety class| ****|

Class II Icon 2 / II

Sound pressure|

[dB(A)]

|

86,6

Acoustic power|

[dB(A)]

|

99,2

Weighted vibration|

[m/s 2]

|

3,46


Noise information

Always wear ear protection if the sound pressure exceed 85 dB(A).


  Declaration of conformity

We declare under our sole responsibility that the product described under “Power tool specifications” is in conformity with all relevant provisions of the directives 2006/42/EC including their amendments and complies with the following standards: EN 60745-1, EN 60745-2-1.

Certification                              Wu Cunzhen
manager

Merit Link International AG
Stabio, Switzerland, 30.07.2018


Manual Icon a1 WARNING – To reduce the risk of injury, user must read instruction manual!

General safety rules

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and / or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

  • Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

  • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  • Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
  • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
  • If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock NOTE! The term “residual current device (RCD)” may be replaced by the term “ground fault circuit interrupter (GFCI)” or “earth leakage circuit breaker (ELCB)”.
  • Warning! Never touch the exposed metal surfaces on gearbox, shield, and so on because touching metal surfaces will be interfered with the electromagnetic wave, thus causing potential injury or accidents.

Personal safety

  • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  • Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
  • Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and / or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
  • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  • Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
  • If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
  • Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
  • Warning! Power tools can produces an electromagnetic field during operation. This field may under some circumstances interfere with active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating this power tool.

Power tool use and care

  • The persons with lowered psychophysical or mental aptitudes as well as children can not operate the power tool, if they are not supervised or instructed about use of the power tool by a person responsible for their safety.
  • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  • Disconnect the plug from the power source and / or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  • Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  • Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  • Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
  • Note that when you operate a power tool, please hold the auxiliary handle correctly, which is helpful when controlling the power tool. Therefore, proper holding can reduce the risk of accidents or injuries.

Service

  • Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

  • Follow instruction for lubricating and changing accessories.

Special safety warnings
  • Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.

  • Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

Safety guidelines during power tool operation
  • Considering that asbestos may cause cancer, asbestos-containing materials shall not be processed.

  • When using power tools outdoor, you must install fault current (FI) protection switch on the power tool.

  • During work, you must tightly hold the power tool and ensure you stand firmly. You should hold the power tool with your hands.

  • When working, follow the position of the power supply cable. Warning: power cable may be entangled by stirring paddle. Avoid winding it around your legs or arms.

  • In case the power tool should fall into the stirred solution, switch off the plug immediately and have the power tool checked by a service center. Material that has penetrated into the power tool can cause damage and lead to an electric shock.

  • Do not process explosive substances (for example, highly inflammable solvents) and materials with ignition temperature of lower than 21°С. Study the manufacturer’s instructions for such kind of materials carefully and stick to them.

  • Take protective measures if combustible or explosive dust, harmful to one’s health, may appear during working.

  • It is strictly prohibited to use the power tool for mixing any food products.

  • The container for mixing must be durable enough, and it must be placed on stable surface.

  • When mixing, prevent splashes from getting on the tool body as it may cause electric shock.

  • Always wait until the power tool has come to a complete stop before unhand it.

  • Avoid overheating your power tool, when using it for a long time.

  • Don’t operate the power tool in stationary mode (e.g. placing it into special frame).

Symbols used in the manual

Following symbols are used in the operation manual, please remember their meanings. Correct interpretation of the symbols will allow correct and safe use of the power tool.

Symbol

|

Meaning

---|---
| Mixer
Sections marked gray – soft grip (with insulated surface).
| Serial number sticker:
CT … – model;
XX – date of manufacture;
XXXXXXX – serial number.
Manual Icon a1| Read all safety regulations and instructions.
Wear protective goggles Symbol| Wear safety goggles.
Wear ear protection Symbol| Wear ear protectors.
Wear a dust mask Symbol| Wear a dust mask.
Pull out the mains plug Symbol| Disconnect the power tool from the mains before installation or adjustment.
| Movement direction.
| Rotation direction.
| Locked.
| Unlocked.
Class II Icon 2 / II| Double insulation / protection class.
| Attention. Important.
| A sign certifying that the product complies with essential requirements of the EU directives and harmonized EU standards.
CROWN CT10049 Mortar Mixer a9  CROWN CT10049
Mortar Mixer a10| Step speed controller position.
| Do not dispose of the power tool in a domestic waste container.

Power tool designation

Mixer is intended for miхing powdered building materials, such as lime, cement, mixes for plaster, materials not containing the solvents, varnishes and similar substances.


Power tool components

1 On / off switch
2 Ventilation slots
3 Step speed selector
4 Tool holder
5 Lock-on button
6 Speed selector thumbwheel
7 Stirrer paddle

8 Rod
9 Wrench (22 mm)

10 Wrench (19 mm) *

  • Optional extra

Not all of the accessories illustrated or described are included as standard delivery.


Installation and regulation of power tool elements

Before carrying out any works on the power tool it must be disconnected from the mains.

Do not draw up the fastening elements too tight to avoid damaging the thread.

Mounting / replacement of stirrer paddle (see fig. 1)

  • Screw the stirrer paddle 7 on the rod 8 and tighten them with two wrenches 9 (22 mm) (see fig. 1.1).

  • While holding the tool holder 4 with spanner 10 (19 mm), screw the rod 8 (with the stirrer paddle 7 put on it earlier) in, and tighten it with spanner 9 (22 mm) as shown on fig. 1.2.

  • Disassembly operations do in reverse sequence.

Initial operating of the power tool

Always use the correct supply voltage: the power supply voltage must match the information quoted on the power tool identification plate.


Switching the power tool on / off

Short-term switching on / off

To switch on, press and hold on / off switch 1, to switch off – release it.

Long-term switching on / off

Switching on:
Push on / off switch 1 and lock it in the position with lock-on button 5.
Switching off:
Push and release on / off switch 1.


Design features of the power tool

Speed selector thumbwheel

Using speed selector thumbwheel 6 , you may select the required stirrer paddle speed (also during operation).
The required speed is dependent on the material and can be determined with practical trials.
When operating your power tool at a low speed for a long time, it has to be cooled down for 3 minutes. To do it, set a maximum speed and leave your power tool to run idle.

Step speed selector switch

Attention: one can only change the revolutions per minute range after the engine fully stops.

CROWN CT10049 Mortar Mixer a9 The first speed – you can find the values of the revolutions per minute range in the technical specifications table.

CROWN CT10049 Mortar Mixer a10 The second speed – you can find the values of the revolutions per minute range in the technical specifications table.


Recommendations on the power tool operation

Stirring various substances

Do not process explosive substances (for example, highly inflammable solvents) and materials with ignition temperature of lower than 21°С. Study the manufacturer’s instructions for such kind of materials carefully and stick to them.

  • The selection of stirring paddle type depends on the type of substances stirred. Use stirring paddles with left-hand blade spinning for low-viscosity substances (dispersed paints, lacquers, sealing compounds, liquid cement solution). Use stirring paddles with right-hand blade spinning for high-viscosity substances (ready-made plastering solution, concrete, putty, polymeric resins).

  • During work, you must tightly hold the power tool and ensure you stand firmly. You should hold the power tool with both hands it makes the implementation of works more convenient and increases the degree of control over the power tool.

  • Fix the container with the mixture stirred carefully during the work.

  • Move the power tool upward, downward and in circular movements to stir the mixture in the best manner in its whole volume.

  • After finishing the works, wash and wipe stirring paddle.

Power tool maintenance / preventive measures

Before carrying out any works on the power tool it must be disconnected from the mains.

Cleaning of the power tool

An indispensable condition for a safe long-term exploitation of the power tool is to keep it clean. Regularly flush the power tool with compressed air thought the ventilation slots 2.

After-sales service and application service

Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Information about service centers, parts diagrams and information about spare parts can also be found under: www.crown-tools.com.


Transportation of the power tools
  • Categorically not to drop any mechanical impact on the packaging during transport.

  • When unloading / loading is not allowed to use any kind of technology that works on the principle of clamping packaging.

Environmental protection

Recycle raw materials instead of disposing as waste.

Power tool, accessories and packaging should be sorted for environment- friendly recycling.
The plastic components are labelled for categorized recycling.
These instructions are printed on recycled paper manufactured without chlorine.

The manufacturer reserves the possibility to introduce changes.








Manual_Mixer_07.2018_INT-19-STD_v.3.1

CROWN CT10049 Mortar Mixer a11

Merit Link International AG
P.O. Box 641, CH-6855 Stabio
Switzerland
www.meritlink.com

References

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