ALTRAD Belle MS 500 Masonry Saw Owner’s Manual

BELLE LIGHT CONSTRUCTION EQUIPMENT
Belle MS 500 Masonry Saw
Operators Manual

Belle MS 500 Masonry Saw

Declaration Of Conformity (DOC)
** We, Altran Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the Dock is issued under our sole responsibility and belongs to the followings product(s):
PRODUCT TYPE ……………………………………
MODEL……………………………………………….
SERIAL No……………………………………………………..
DATE OF MANUFACTURE
SOUND POWER LEVEL MEASURED  ………………..
(GUARANTEED) WEIGHT……………………………..l
Object of the Declaration:
Petrol engine / electric motor powered circular bench saw for cutting various types of stone & masonry.
The object of the declaration described above is in conformity with the relevant Statutory
Requirements:**

Outdoors Regulations 2001
– 2016 No. 1091| Electromagnetic Compatibility Regulations 2016
– 2012 No. 3032| The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012

The following designated standards and technical specifications have been applied:

site. Safety
– BS EN 61029-2-1:2012| Safety of transportable motor-operated electric tools. Particular requirements for circular saw benches
– ISO 3744:2010| Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure

Technical Files are held by Ray Neilson at the Altrad Belle address stated above:-
Place of Declaration:-
Sheen,
Nr. Buxton,
Derbyshire,
SK17 0EU,
UK
Date of Declaration:-
February 2022
Signed by:

Managing Director
On behalf of Altrad Belle Sheen, Derbyshire, UK
EC Declaration Of Conformity (DOC)
** We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under our sole responsibility and belongs to the followings product(s):
PRODUCT TYPE …………………
MODEL……………………………….
SERIAL No………………………….
DATE OF MANUFACTURE …..
SOUND POWER LEVEL MEASURED /…………….(GUARANTEED)
WEIGHT……………………………..
Signed by:

Managing Director
On behalf of Altrad Belle, Sheen, Derbyshire, UK
Place of Declaration:-
Sheen, Nr. Buxton, Derbyshire, SK17 0EU, UK
Date of Declaration:
March 2022
Object of the Declaration:**
Petrol engine / electric motor powered circular bench saw for cutting various types of stone & masonry.
The object of the declaration described above is in conformity with the relevant Union Harmonization Legislation:
– 2006/42/EC – New machinery directive
– 2000/14/EC – Noise – equipment for use outdoors
The following harmonized standards and technical specifications have been applied:

site. Safety
– BS EN 61029-2-1:2012| Safety of transportable motor-operated electric tools. Particular requirements for circular saw benches
– ISO 3744:2010| Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure

Technical Files are held by Hugues Manager at the following address:-
Altrad (Group Holding), 125 Rue du Mas Cartonnier, 34000, Montpellier, France.
EU Declaration Of Conformity (DOC)
** We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under our sole responsibility and belongs to the followings product(s):
PRODUCT TYPE …………………………………..
MODEL…………………………………………………
SERIAL No……………………………………………….
DATE OF MANUFACTURE …………………………
SOUND POWER LEVEL MEASURED/ ………………..(GUARANTEED)
WEIGHT……………………………………………………
See information on sticker abovel
Signed by:

Managing Director
On behalf of Altrad Belle, Sheen, Derbyshire, UK
Place of Declaration:-
Sheen, Nr. Buxton, Derbyshire, SK17 0EU, UK
Date of Declaration:
March 2022
Object of the Declaration:**
Petrol engine / electric motor powered circular bench saw for cutting various types of stone & masonry.
The object of the declaration described above is in conformity with the relevant Union Harmonization Legislation:
– 2006/42/EC – New machinery directive
– 2000/14/EC – Noise – equipment for use outdoors
The following harmonized standards and technical specifications have been applied:

site. Safety
– BS EN 61029-2-1:2012| Safety of transportable motor-operated electric tools. Particular requirements for circular saw benches
– ISO 3744:2010| Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure

Technical Files are held by Hugues Manager at the following address:-
Altrad (Group Holding), 125 Rue du Mas Cartonnier, 34000, Montpellier, France.
EU Declaration Of Conformity (DOC)
** We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under our sole responsibility and belongs to the followings product(s):
PRODUCT TYPE …………………
MODEL……………………………….
SERIAL No………………………….
DATE OF MANUFACTURE …..
SOUND POWER LEVEL MEASURED ………………..(GUARANTEED)
WEIGHT……………………………..
See information on sticker above
Signed by:

Managing Director
On behalf of Altrad Belle, Sheen, Derbyshire, UK
Place of Declaration:-
Sheen, Nr. Buxton, Derbyshire, SK17 0EU, UK
Date of Declaration:**
March 2022
Object of the Declaration:
Petrol engine / electric motor powered circular bench saw for cutting various types of stone & masonry.
The object of the declaration described above is in conformity with the relevant Union Harmonization Legislation:
– 2014/30/EU – EMC Directive
– 2011/65/EU – Restriction of Hazardous Substances Directive
The following harmonized standards and technical specifications have been applied:

site. Safety
– BS EN 61029-2-1:2012| Safety of transportable motor-operated electric tools. Particular requirements for circular saw benches
– ISO 3744:2010| Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure

Technical Files are held by Hugues Manager at the following address:-
Altrad (Group Holding), 125 Rue du Mas Cartonnier, 34000, Montpellier, France.

How To Use This Manual

This manual has been written to help you operate and service the Masonry Saw safely. This manual is intended for dealers and operators of the Masonry Saw.
Foreword
The ‘Machine Description’ section helps you to familiarize yourself with the machine’s layout and controls.
The ‘Environment section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way.
The ‘General Safety and ‘Health and Safety sections explain how to use the machine to ensure your safety and the safety of the general public.
The ‘Start and Stop Procedure’ helps you with starting and stopping the machine.
The ‘Service and Maintenance’ section is to help you with the general maintenance and servicing of your machine.
The ‘Trouble Shooting Guide’ helps you if you have a problem with your machine. The ‘Warranty section details the nature of the warranty cover and the claims procedure.
Directives with regard to the notations
Text in this manual to which special attention must be paid are shown in the following way:
CAUTION The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way.
WARNING The life of the operator can be at risk.
WARNING
WARNING Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual.
KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the machine off before you switch on, in case you get into difficulty.)
ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT: ALTRAD BELLE (UK): +44 (0) 1298 84606
Altrad Belle reserves the right to change machine specification without prior notice or obligation.

Machine Description

1. Throttle lever.
2. Choke lever.
3. Fuel ON/ OFF lever.
4. Engine ON / OFF switch.
5. Air Filter Housing.
6. Fuel Tank.
7. Exhaust.
8. Recoil Starter Handle.
9. Belt Guard.
10. Foot Pedal.
11. Operating Handle.
12. Blade Height Adjustment Lever.
13. Blade Guard.
14. Cutting Table.
15. Blade Protection Plate.

Technical Data

Decals

A – Noise Decal
Guaranteed Sound Power Level of the machine in dB(A).
B – Engine RPM Decal
Indicates maximum speed of the engine.
C – Operation Warning Decal Shows how to safely operate the MS500 saw.
D – Branding Decal
Identifies the model of the machine.
E – Arrow Decal
Indicates the direction in which the cutting blade is spinning.
E – Crush Warning Decal
Highlights the possible danger of ‘crushing’.
G – Safety Decal

| Please Read Operators Manual
---|---
****| Wear Protective Footwear
| Wear Ear Protection
| Wear Eye Protection

H – Emergency Stop Decal
Indicates the position of the Emergency Stop button.
L- Throttle Decal

| Full Throttle Position
---|---
| Off Position

J – Branding Decal
Indicates the company’s corporate website address.
K – Air Filter Decal
Indicates the Air Filter must be cleaned on a regular basis.
L – Transportation Decal
The saw must only be moved by hand using the handle bars when situated on level ground. If the ground is uneven, a fork truck must be used (see the ‘Fork Lift’ decals for positioning’)
M – Fork Lift Decal
This decal indicates where to place the forks of the fork truck when transporting the saw.
N – Sediment Decal
If you let sediment build up within the Water Tray to the Pump height, this may cause damage to the Pump.

General Safety

For your own personal protection and for the safety of those around you, please read and ensure you fully understand the following safety information. It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely. If you are unsure about the safe and correct use of the Masonry Saw, consult your supervisor or Altrad Belle.
CAUTION Improper maintenance or use can be hazardous. Read and Understand this section before you perform  any maintenance, service or repairs.

• This equipment is heavy and must not be lifted single-handedly, either GET HELP or use suitable lifting equipment. A special transport assembly is available for the compactor (see options).
• Cordon off the work area and keep members of the public and unauthorized personnel at a safe distance.
•  Personal Protective Equipment (PPE) must be worn by the operator whenever this equipment is being used (see Health & Safety).
• Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into difficulty.
• Always switch OFF the engine before transporting, moving it around the site or servicing it.
• During use the engine becomes very hot, allow the engine to cool before touching it. Never leave the engine running and unattended.
• Never remove or tamper with any guards fitted, they are there for your protection. Always check guards for condition and security, if any are damaged or missing, DO NOT USE THE MASONRY SAW until the guard has been replaced or repaired.
• Do not operate the Compactor when you are ill, feeling tired, or when under the influence of alcohol or drugs.

Fuel Safety
CAUTION Fuel is flammable. It may cause injury and property damage. Shut down the engine, extinguish all open flames and do not smoke while filling the fuel tank. Always wipe up any spilled fuel.

• Before refueling, switch off the engine and allow it to cool.
• When refueling, DO NOT smoke or allow naked flames in the area.
• Spilt fuel must be made safe immediately, using sand. If fuel is spilt on your clothes, change them.
• Store fuel in an approved, purpose made container away from heat and ignition sources.

Health & Safety

Vibration
Some vibration from the sawing operation is transmitted through the handle to the operator’s hands. The Altrad Belle Masonry Saw has been specifically designed to reduce hand/arm vibration levels. Refer to the Technical Data section for vibration levels and usage times (recommended maximum daily exposure time). DO NOT exceed the maximum usage times.
PPE (Personal Protective Equipment).
Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the
equipment’s moving parts.
Dust.
The sawing process will occasionally produce dust, which may be hazardous to your health. Always wear a mask that is suited to the type of dust being produced.
Fuel.
Do not ingest fuel or inhale fuel vapors and avoid contact with your skin. Wash fuel splashes immediately.
If you get fuel in your eyes, irrigate with copious amounts of water and seek medical attention as soon as possible.
Exhaust Fumes
Do not operate the Masonry Saw indoors or in a confined space, make sure the work area is adequately ventilated.
CAUTION The exhaust fumes produced by this equipment are highly toxic and can kill!
Plugs (Electric Only)
The MS500 Banish Saws are intended for industrial use, the following plug types are supplied tted to the product:
110V motor – 32 amp rated BS4343 plug type.
230V motor – 16 amp rated BS4343 plug type.
Fitting a plug – WARNING THIS PRODUCT MUST BE EARTHED
IMPORTANT: The wires in the mains lead are cultured in accordance with the following code:
GREEN / YELLOW = EARTH, BLUE = NEUTRAL, BROWN = LIVE
The wire which is coloured Green and Yellow must be connected to the terminal in the plug marked E or coloured Green and Yellow.
The wire which is cultured Brown must be connected to the terminal in the plug marked L or cultured Red. The wire which is cultured Blue must be connected to the terminal in the plug marked N or coloured Black.
Always ensure before connecting to the supply that the supply voltage is the same as the rated voltage marked on the motor

Pre-Start Checks

Pre start-up inspection
The following Pre-start-up inspection must be performed before the start of each work session or after every four hours of use, which- ever is first. Please refer to the service section for detailed guidance. If any fault is discovered, the floor saw must not be used until the fault is rectified.

1. Thoroughly inspect the Masonry Saw for signs of damage. Check components are present and secure. Pay special attention to the blade safety guard.
2. Check fluid lines, hoses filler openings, drain plugs and any other areas for signs of leakage. Fix any leaks before operating.
3. Check the engine oil level and top up as necessary.
4. Check the engine fuel level and top up as necessary.
5. Check for fuel and oil leaks.

Stard Stop Procedure

Honda GX160 Petrol Engine.

1. Open the fuel tap by moving the fuel ON/OFF lever fully to the right.
2. If starting the engine from cold, set the choke ON by moving the choke lever fully to the left. If restarting a warm engine, the choke is usually not required, however, if the engine has cooled to a degree, partial choke may be required.
3. Turn the engine ON/OFF switch clockwise to the ‘I’ position.
4. Set the throttle to the idle position by moving the throttle lever fully to the right.
5. Taking a firm hold of the control handle with one hand, grasp the recoil starter handle with the other. Pull the recail starter until engine resistance is felt, then let starter return.
6. Take care not to pull the starter’s rope fully out and pull the starter handle briskly. 7. Repeat until the engine fires.
7. Once the engine fires gradually set the choke lever to the OFF position by moving it to the right.
8. If the engine fails to fire after several attempts, follow the troubleshooting guide.
9. To stop the engine, set the throttle to idle. Allow the engine to idle for at least 2 minutes
10. Turn the engine ON/OFF switch anti-clockwise to the ‘0’ position.
11. Turn the fuel off.

Operating Instructions

110v Motor
The 2.2kW 110v motor should use a minimum size of 10kVA continuously rated 230/110v step down transformer, connected to a suitably rated and protected power supply, in accordance with local electrical wiring regulations and standards.
230v Motor
The 2.2kW 230v motor should be connected to a suitably rated and protected power supply, in accordance with local electrical wiring regulations and standards.
Operating Instructions

• Take the saw to where it is required.
  If the saw is to be transported to another location, ensure that the engine has been switched off. NEVER transport the saw with the engine still running, even if it is only being moved a short distance. The saw must only be moved by hand using the handle
  bars when situated on level ground. If the ground is uneven, a fork truck must be used (see the ‘Fork Lift’ decals for positioning’)

• Having carried out the checks listed in the ‘pre start’ section, you may start the engine.
  The blade should now be spinning at idle speed. ALWAYS check the blade for any signs of wobble, vibration or unusual noise. If any of these occur, stop the machine immediately and refer to the troubleshooting section.

• Set the throttle to maximum and the saw is now ready for use.
  – The speed of cutting will be determined by the type of material being cut.
  – NEVER plunge the blade harshly into the material being cut.
  – If the material to be cut is very hard, the saw will take longer to cut. Try to make more than one pass as this will reduce otherwise excessive wear of the blade.
  – DO NOT try to force the saw blade into the material as this will cause damage to the blade.
  – If the Blade stops whilst in the material being cut, stop the engine and then try to free the blade. If the engine is allowed to run whilst the blade is stationary, excessive wear will occur on the clamping plates, arbor shaft, blade and belts.

• To stop the saw – follow the start-stop procedure.
  Note: There is an emergency stop button located to the right hand side of the blade guard for use in emergencies. Pressing this button will stop the engine. To reset, pull the button out.

Service and Maintenance

The Masonry Saw is designed to give many years of trouble free operation. It is, however, important that the simple regular maintenance listed in this section is carried out. It is recommended that an approved Altrad Belle dealer carries out all major maintenance and repairs. Always use genuine Altrad Belle replacement parts, the use of spurious parts may void your warranty. Before any maintenance is carried out on the machine, switch off the engine and disconnect the HT lead from the spark plug.
Always set the saw on level ground to ensure any fluid levels will be correctly read. Only use recommended oils (see chart below)
Running In Period
When the Masonry Saw is first used from new, the engine oil must be changed after the initial running in period (please see engine manual for full detail). The belt tension should be checked after 4 hours use. If new belts have been fitted, they must initially be
checked after 30 minutes of use.
Drive Belt
Remove the belt guard then check the belt tension by placing light finger pressure on the top of the belt, as near central between the engine drive and arbor pulley. The belt should deflect by 12mm. If the belt tension requires adjustment, loosen the four engine mount- ing bolts push the engine back. Then re-tighten the mounting bolts. Once set, check the belt tension a second time. Then check the pulley alignment. If the alignment is incorrect, loosen the taperlock bushes and move the pulley to suit. Once the pulley is aligned, retighten the taper lock bushes. Finally, replace the belt guard ensuring it is correctly and securely fitted.
Extension Cables
If you need to use an extension cable it must be no longer than 30 meters (100 feet) in length. The extension cable wire section should be a minimum of 6.0mm?2 on 110v machines and 2.5mm?2 on 230v machines.
Ensure that the extension cable is carefully laid out avoiding liquids, sharp edges and places where vehicles might run over it. Unroll it fully or it will overheat.
NO extension cable between the mains power source and the transformer is recommended.
Pump Alignment
The mechanical water pump is driven by the contacting the main drive belts. To adjust the pump loosen the two mounting bolts and slide the pump up or down depending on the current position. Once set, re-tighten the mounting bolts.

Routine Maintenance| Each Use| First 4 Hours| First Month / 20 Hours| 3 Months / 50 Hours| 6 Months / 100 Hours
---|---|---|---|---|---

Engine Oil

| Check Level| | | | |
Change| | | | |

Air Filter

| Check Condition| | | | |
Clean| | | | |
| Replace| | | | |
Spark Plug| Change| | | | |
Drive Belt| Tension| | | | |

| Oil Type| Quantity (Liter)| Fuel Type| Capacity (Liter)| Spark Plug Type| Electrode Gap (mm)
---|---|---|---|---|---|---
Petrol Honda GX160| S.A.E. 10W 30| 0.6| Unleaded| 3.6| BM6ES or BPR6ES| 0.6 – 0.7
Reduction Box| S.A.E 15W 40| 0.5| N/A| N/A| N/A| N/A

Oil / Fuel Type & Quantity – Spark Plug Type

Troubleshooting Guide

Fill fuel tank.
Engine switched off.| Switch engine on.
Spark plug fouled.| Clean and reset plug gap.
Engine cold.| Close choke.
Engine flooded.| Open choke, fully open throttle, pull recoil starter until engine fires.
Blade not turning| Belts incorrectly tensioned.| Re-tension the Belts.
Belts broken.| Replace the Belts.
Water Pump not working.| Pump incorrectly aligned.| Re-align the Pump
Sump blocked.| Clean the Sump.
Pump worn / damaged.| Replace the Pump.
Excessive noise, vibration or wobble from blade.| Check condition of Arbor Shaft Bearings| Remove some of the material.
Check tightness of Arbor Shaft Nut| Remove material and adjust.
Check condition of Blade Flange.| Replace as necessary.
Check Blade for signs of damage.| Replace Blade.

Environment

Safe Disposal.
Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities.

Wiring Diagram – 110v
948.3.013 110V MS500 SAW

KEY
BK =BLACK
RD = RED
WH = WHITE
VT =VIOLET
GR = GREEN
YL =YELLOW
GY = GREEN
YELLOW
Wiring Diagram – 230v
948.3.019 230V MS500 SAW

KEY
BR = BROWN
BL =BLUE
BK = BLACK
RD = RED
WH = WHITE
VT = VIOLET
GR = GREEN
YL =YELLOW
GY = GREEN/
YELLOW

Blade Fitting

CAUTION
Incorrect fitting of a blade can cause serious injury. Ensure that the fitting instructions are followed. If in any doubt, contact your supervisor or Altran Belle.

1. Remove the HT lead from the spark plug.

2. Expose the Arbor Shaft Bolt (9/12027) and Flange (948/05400) by raising the Blade Protection Plate (A) (Figure 1 & 2)

3. Remove the Arbor Shaft Bolt (left-hand thread) and Outer Flange.

4. Check the Outer Flange and Arbor Shaft (948/04700) for damage or wear.
   Replace if necessary, and fit the blade as laid down in the safety codes USA ANSI B7.1, Canada SCA and Great Britain HMSO No. 4.

5. Clean the Outer Flange before mounting the blade onto the Arbor Shaft and Blade Pin (71.0.088).

6. Ensure that the arrow on the blade points in the same direction as the rotation arrow of the blade guard.

7. Re-fit the Outer Flange.

8. Tighten the Arbor Shaft Bolt and secure firmly.

9. Lower the Blade Protection Plate.

10. Reconnect the HT lead to the spark plug.

11. The machine is now ready to be used.

Warranty

Your new Altrad Belle Masonry Saw is warranted to the original purchaser for a period of one-year (12 months) from the original date of purchase. The Altrad Belle warranty is against defects in design, materials and workmanship.
The following are not covered under the Altrad Belle warranty:

1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result of failure to follow assembly, operation or user maintenance instructions.
2. Alterations, additions or repairs carried out by persons other than Altrad Belle or their recognised agents.
3. Transportation or shipment costs to and from Altrad Belle or their recognized agents, for repair or assessment against a warranty claim, on any machine.
4. Materials and/or labor costs to renew, repair or replace components due to fair wear and tear.

The following components are not covered by warranty.

• Drivebelt/s
• Engine air filter
• Engine spark plug

Altrad Belle and/or their recognized agents, directors, employees or insurers will not be held liable for consequential or other damages, losses or expenses in connection with or by reason of or the inability to use the machine for any purpose.
Warranty Claims
All warranty claims should firstly be directed to Altrad Belle, either by telephone, by Fax, by Email, or in writing.
For warranty claims:
Tel : +44 (0)1298 84606,
Fax : +44 (0)1298 84073,
Email : [email protected]
or Write to:
Altrad Belle Warranty Department,
Sheen, Nr. Buxton
Derbyshire
SK17 0OEU
England
Warranty Registration:
In the bid for ALTRAD Belle to become greener and more eco friendly, we have now introduced online Warranty registration. To access the registration page of our website, please use the following address:-
http://www.bellegroup.com/index.php?p=warranty_registration
Alternatively, please scan the adjacent QR Code (Quick Response Code) using your smartphone to access the registration page.

http://www.bellegroup.com/index.php?p=warranty_registration

Replacement Parts

‘When maintaining this product only the manufacturers original, genuine replacement parts may be used.
The user will lose any possible claims if replacement parts used are other than the makers original replacement parts.
Replacement parts for this product can be ordered online 24 hours a day, 7 days a week at www.Altrad-Belle247.com
For more information regarding the availability of replacement parts for this product, please contact Altrad Belle using the following contact details:-
Tel:- +44 (0)1298 84606
Fax:- +44 (0)1298 84073
Email:- [email protected]
Alternatively, please scan the adjacent QR Code (Quick Response Code) using your smartphone to access the Altrad Belle online parts portal.

www.Altrad-Belle247.com

ALTRAD BELLE
Sheen, Nr. Buxton, Derbyshire, 5K17 OEU, GB
Tel. +44 (0)1298 84606 – Fax +44 (0)1298 84722 – Email: sales@altrad- belle.com
www.Altrad-Belle.com
ALTRAD (Group Holding)
125, Rue du Mas Carbonnier, 34000, Montpellier, France
Tel. +33 (0) 46750 53 66 – Emall: [email protected]
www.altrad.com

References

• Altrad Belle
• Altrad Belle
• Altrad Belle
• Altrad, World Leader in the provision of industrial services - Altrad Group
• Altrad Belle

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