ALTRAD BELLE Range 450 Instruction Manual

870/30007/4
03/22

BELLE

RANGER 450

  Operators Manual

Declaration Of Conformity (DOC)

We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under our sole responsibility and belongs to the followings product(s):

PRODUCT TYPE ………
MODEL…………………….
SERIAL No……………….
DATE OF MANUFACTURE
SOUND POWER LEVEL MEASURED / ………………..(GUARANTEED)
WEIGHT…………………..

Object of the Declaration:
Petrol / diesel engine powered floor saw for cutting in various types of concrete and asphalt applications.

The object of the declaration described above is in conformity with the relevant Statutory Requirements:

– 2008 No. 1597 Supply of Machinery (Safety) Regulations 2008
– 2001 No. 1701 Noise Emission in the Environment by Equipment for use Outdoors Regulations 2001
– 2016 No. 1091 Electromagnetic Compatibility Regulations 2016
– 2012 No. 3032  The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012

The following designated standards and technical specifications have been applied:

– EN ISO 12100:2010 Safety of machinery
– BS EN 13862:2001+A1:2009 Floor cutting-off machines. Safety
– BS EN 61029-2-1:2012 Safety of transportable motor-operated electric tools. Particular requirements for circular saw benches
– ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure

Technical Files are held by Ray Neilson at the Altrad Belle address stated above:-

Place of Declaration:-

Sheen,
Nr. Buxton,
Derbyshire,
SK17 0EU,
UK

Signed by:

Ray Neilson
Managing Director
On behalf of Altrad Belle
Sheen, Derbyshire, UK

Date of Declaration:-

February 2022 867/30001/1

EC Declaration Of Conformity (DOC)

We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under our sole responsibility and belongs to the followings product(s):

PRODUCT TYPE …………………
MODEL……………………………….
SERIAL No………………………….
DATE OF MANUFACTURE …..
SOUND POWER LEVEL MEASURED / ………………..(GUARANTEED)
WEIGHT……………………………..

Signed by:

Ray Neilson
Managing Director
On behalf of Altrad Belle, Sheen, Derbyshire, UK

Place of Declaration:-
Sheen, Nr. Buxton, Derbyshire, SK17 0EU, UK
Date of Declaration:-
March 2022

Object of the Declaration:
Petrol / diesel engine powered floor saw for cutting in various types of concrete and asphalt applications.

The object of the declaration described above is in conformity with the relevant Union Harmonisation Legislation:

– 2006/42/EC – New machinery directive
– 2000/14/EC – Noise – equipment for use outdoors

The following harmonised standards and technical specifications have been applied:

– EN ISO 12100:2010   Safety of machinery
– BS EN 13862:2001+A1:2009 Floor cutting-off machines. Safety
– ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure

Technical Files are held by Hugues Menager at the following address:-
Altrad (Group Holding), 125 Rue du Mas Carbonnier, 34000, Montpellier, France.

EU Declaration Of Conformity (DOC)

We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under our sole responsibility and belongs to the followings product(s):

PRODUCT TYPE …………………
MODEL……………………………….
SERIAL No………………………….
DATE OF MANUFACTURE …..
SOUND POWER LEVEL MEASURED / ………………..(GUARANTEED)
WEIGHT……………………………..

Signed by:

Ray Neilson
Managing Director
On behalf of Altrad Belle, Sheen, Derbyshire, UK

Place of Declaration:-
Sheen, Nr. Buxton, Derbyshire, SK17 0EU, UK
Date of Declaration:-
March 2022

Object of the Declaration:
Petrol / diesel engine powered floor saw for cutting in various types of concrete and asphalt applications.

The object of the declaration described above is in conformity with the relevant Union Harmonisation Legislation:

– 2014/30/EU – EMC Directive
– 2011/65/EU – Restriction of Hazardous Substances Directive

The following harmonised standards and technical specifications have been applied:

– EN ISO 12100:2010 Safety of machinery
– BS EN 13862:2001+A1:2009 Floor cutting-off machines. Safety
– ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure

Technical Files are held by Hugues Menager at the following address:-
Altrad (Group Holding), 125 Rue du Mas Carbonnier, 34000, Montpellier, France.

866/30001/1_GB

How To Use This Manual

This manual has been written to help you operate and service the Ranger Floor Saw safely. This manual is intended for dealers and operators of the Ranger Floor Saw.

Foreword
The ‘ Machine Description ‘ section helps you to familiarise yourself with the machine’s layout and controls.
The ‘ Environment ‘ section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way.
The ‘ General Safety ‘ and ‘ Health and Safety ‘ sections explain how to use the machine to ensure your safety and the safety of the general public.
The ‘ Start and Stop Procedure ‘ helps you with starting and stopping the machine.
The ‘ Service & Maintenance‘ section is to help you with the general maintenance and servicing of your machine.
The ‘ Trouble Shooting ‘ guide helps you if you have a problem with your machine.
The ‘ Warranty ‘ Section details the nature of the warranty cover and the claims procedure.

Directives with regard to the notations.
Text in this manual to which special attention must be paid are shown in the following way:

**CAUTION**  The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way.

**WARNING** The life of the operator can be at risk.

WARNING

**WARNING** Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual.

KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the machine off before you switch on, in case you get into difficulty.)

ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT: Altrad Belle (UK): +44 (0) 1298 84606

Altrad Belle reserves the right to change machine specification without prior notice or obligation.

Machine Description

1. Water Tank
2. Cutting Depth Gauge
3. Throttle Lever
4. Blade
5. Blade Guard
6. Belt Guard
7.  Pointer Guide
8. Fuel Tank
9. Exhaust
10. Air Filter
11. Operator Handle
12. Handwheel

Technical Data

Decals

A – Emergency Stop Decal
B – Blade Pointer Decal
C – Minimum RPM Decal
D – Noise Level Decal
E – Warning Decal
F – Throttle Lever Decal
G – Safety Decal

A – Emergency Stop Decal
For Emergency Stop, please press the Red Button.

B – Blade Pointer Decal
The Blade rotates Clockwise.

C – Minimum RPM Decal
When not Cutting, leave the Engine running at minimum RPM.

D – Noise Level Decal
The Noise Level of the machine during operation is 114 dB(A)

E – Warning Decal
Danger – Please keep your feet away from the blade at all times.

F – Throttle Lever Decal

Max. RPM Position                  ‘OFF’ Position

G – Safety Decal

Please Read Operators Manual       Wear Protective Footwear

Wear Ear Protection                          Wear Eye Protection

Environment

Safe Disposal.

Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities.

General Safety

For your own personal protection and for the safety of those around you, please read and ensure you fully understand the following safety information. It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely. If you are unsure about the safe and correct use of the Floor Saw, consult your supervisor or Altrad Belle.

WARNING  Improper maintenance can be hazardous. Read and Understand this section before you perform any maintenance, service or repairs.

• This equipment is heavy and must not be lifted single-handedly, either GET HELP or use suitable lifting equipment.
• Cordon off the work area and keep members of the public and unauthorised personnel at a safe distance.
• Personal Protective Equipment (PPE) must be worn by the operator whenever this equipment is being used (see Health & Safety).
• Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into difficulty.
• Always switch OFF the engine before transporting, moving it around the site or servicing it.
• During use the engine becomes very hot, allow the engine to cool before touching it. Never leave the engine running and unattended.
• Never remove or tamper with any guards fitted, they are there for your protection. Always check guards for condition and security, if any are damaged or missing, DO NOT USE THE FLOOR SAW until the guard has been replaced or repaired.
• Do not operate the Floor Saw when you are ill, feeling tired, or when under the influence of alcohol or drugs.

Fuel Safety.

** WARNING ** Fuel is flammable. It may cause injury and property damage. Shut down the engine, extinguish all open flames and do not smoke while filling the fuel tank. Always wipe up any spilled fuel.

• Before refuelling, switch off the engine and allow it to cool.
• When refuelling, DO NOT smoke or allow naked flames in the area.
• Spilt fuel must be made safe immediately, using sand. If fuel is spilt on your clothes, change them.
• Store fuel in an approved, purpose made container away from heat and ignition sources.

Health And Safety

Vibration.
Some vibration from the floor saw operation is transmitted through the handle to the operator’s hands. The Altrad Belle floor saw has been specifically designed to reduce hand/arm vibration levels. Refer to specifications & technical data for vibration levels and usage times (recommended maximum daily exposure time). DO NOT exceed the maximum usage times.

PPE (Personal Protective Equipment).
Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the equipment’s moving parts.

Dust.
The sawing process will occasionally produce dust, which may be hazardous to your health. Always wear a mask that is suited to the type of dust being produced.

Fuel.
Do not ingest fuel or inhale fuel vapours and avoid contact with your skin. Wash fuel splashes immediately. If you get fuel in your eyes, irrigate with copious amounts of water and seek medical attention as soon as possible.

Exhaust Fumes.
Do not operate the floor saw indoors or in a confined space, make sure the work area is adequately ventilated.

**WARNING** The exhaust fumes produced by this equipment are highly toxic and can kill!

Pre-Start Checks

Pre start-up inspection.
The following Pre-start-up inspection must be performed before the start of each work session or after every four hours of use, whichever is first. Please refer to the service section for detailed guidance. If any fault is discovered, the Floor Saw must not be used until the fault is rectified.

1. Thoroughly inspect the floor saw for signs of damage. Check components are present and secure. Pay special attention to the blade safety guard.
2. Check fluid lines, hoses filler openings, drain plugs and any other areas for signs of leakage. Fix any leaks before operating.
3. Check the engine oil level and top up as necessary.
4. Check the engine fuel level and top up as necessary.
5. Check for fuel and oil leaks.

Start & Stop Procedure

**CAUTION**   Improper maintenance can be hazardous. Read and Understand this section before you perform any maintenance, service or repairs.

Honda GX390 & Robin EH41 Petrol Engine

Stopping the Engine

1. Set the Speed control lever to the low speed position and allow engine to idle for 1-2 minutes.
2. Raise the blade fully into the blade guard.
3. Turn the engine switch to the O position.
4. Close the fuel cock.

a. Speed Control Lever
b. Choke Lever
c. Fuel Cock

Starting the Engine

1. Open the fuel cock.
2. Set the throttle to the idle position by moving the throttle lever to the right.
3. Close the choke. If the engine is warm, open the choke lever halfway, or keep it fully open. If the engine is cold, close the choke lever fully.
4. Turn the engine stop switch to the I position.
5. Pull the handle of the recoil starter slowly until resistance is felt. Return the recoil to it’s original position and repull swiftly.
6. Do not pull the recoil starter rope fully out.
7. After starting the engine, gradually open the choke until fully open.
8. If the engine fails to fire after several attempts, follow the Troubleshooting Guide.

Lombardini 15LD 440 Diesel Engine

1. Ensure the throttle control is at 50% of maximum speed (Halfway between MIN and MAX )

2. Take a firm hold of the recoil starter handle and pull the rope softly until it is extended to it’s full limit. Let the rope recoil completely. Start the engine by pulling strongly on the rope.

3. Repeat this procedure until the engine fires.

4. If the engine fails to start after several attempts, consult the engine manual supplied with the machine.

5. Leave the engine running at idle speed for 5 minutes.
   CAUTION: During first 50 hours of use, do not exceed 70% of maximum rated power.

6. To stop the engine, set the throttle control to the STOP position until the engine stops.

Operating Instructions

• Take the Floor Saw to where it is required.
  If the floor saw is to be transported to another location, ensure that the blade is fully raised in the guard and that the engine has been switched off. NEVER transport the floor saw with the blade lowered or with the engine still running, even if it is only being moved a short distance.

• Check that the water outlet valve is closed, then fill the water tank with clean water. To ensure a steady stream of water, always make sure that the water tank water level is kept constant.

• Having carried out the checks listed in the ‘pre start’ section, you may start the engine.
  The blade should now be spinning at idle speed. ALWAYS check the blade for any signs of wobble, vibration or unusual noise. If any of these occur, stop the machine immediately and refer to the troubleshooting section.

• Set the throttle to maximum, use the control lever to gently lower the blade into the cut and use the depth marker to achieve the required depth of cut.

The saw will then require gentle forward movement to achieve the cut.

The speed of travel will be determined by the condition of the surface being cut.

DO NOT stand in line with the blade and the stream of hot particles whilst sawing.

NEVER plunge the blade harshly into the cut.

If the surface to be cut is very hard, the saw will take longer to cut. Try to make more than one pass as this will reduce otherwise excessive wear of the blade.

DO NOT try to force the saw forwards as this will cause damage to the blade.
DO NOT try to cut curves as this will cause stress cracks or fragmentation of the blade.

• To stop the Floor Saw – set the throttle to idle, raise the blade fully into the guard, let the engine idle for a couple of minutes and then turn the engine ON/OFF switch to ‘O’.
• The water spray system is designed to supply a steady stream of water to enable dust suppression whilst the machine is cutting. This prevents clogging of the engine with dust and helps to prevent pollution of the atmosphere.

Blade Fitment

**CAUTION** Incorrect fitting of a blade can cause serious injury. Ensure that the fitting instructions are followed. If in any doubt, Contact your supervisor or Altrad Belle.

1. Raise the front of the saw to its maximum height.
2. Open the blade guard by releasing the two clips.
3. Remove the arbor shaft nut (3) and blade clamping plate (2) using the spanners provided.
4. Check the clamping plate and backing plates for damage or wear. Replace if necessary, and fit the blade.
5. Clean the flange before mounting the blade.
6. Be sure that the arrow on the blade points in the same direction as the rotation of the tool.
7. Fit a genuine Altrad Belle blade on to the arbor shaft making certain that the blade locates on to the arbor shaft boss and is flush with the flange plate.
8. Replace the clamping plate (2) with the dowel pin (1) passing through the blade into the rear flange plate.
9. Replace the arbor shaft nut (3) and secure firmly.
10. Close the blade guard door by clamping the two clips.
11. The machine is now ready to be used.

Service and Maintenance

The Altrad Belle Floor Saw is designed to give many years of trouble free operation. It is, however, important that the simple regular maintenance listed in this section is carried out. It is recommended that an approved Altrad Belle dealer carries out all major maintenance and repairs. Always use genuine Altrad Belle replacement parts, the use of spurious parts may void your warranty.

Before any maintenance is carried out on the machine ensure that the machine has been stopped.

• Always set the Floor Saw on level ground to ensure any fluid levels will be correctly read.
• Only use recommended oils.

Running In Period
When the Floor Saw is first used from new, the engine oil must be changed after the initial running in period (see engine manual for full detail). The belt tension should be checked after 4 hours use.

Drive Belt.
Remove the belt guard then check the belt tension by placing light finger pressure on the top of the belt, as near central between the engine drive and arbor pulley. The belt should deflect by between 5mm and lOmm. If the belt tension requires adjustment, adjust the engine’s position by turning the tension bolts clockwise to increase belt tension, anticlockwise to decrease. Once set, retighten the engine mount bolts and check the belt tension a second time. Then check the pulley alignment. If the alignment is incorrect, loosen the taperlock bushes and move the pulley to suit. Once the pulley is aligned, retighten the taperlock bushes. Finally, replace the belt guard ensuring it is correctly and securely fitted.

Routine Maintenance| First 4 Hours| First Month / 20 Hours| 3 Months / 50 Hours| 6 Months / 100 Hours
---|---|---|---|---
Engine Oil| Check Level| | | |
Change| | | |
Air Filter| Check Condition / Clean| | | |
Replace when necessary / Every 12 months
Spark Plug| Change| | | |
Drive Belt| Tension| | | |

Oil / Fuel Type & Quantity – Spark Plug Type

| Oil Type| Quantity (Litre)| Fuel Type| Capacity (Litre)| Spark Plug Type| Electrode Gap (mm)
---|---|---|---|---|---|---
Petrol Honda GX390| S.A.E. 10W 30| 1.1| Unleaded| 6.5| BM6ES or BPR6ES| 0.6 – 0.7
Diesel Lombardini LD 440| Refer to Manual| 1.5| Diesel BS2869| Refer to Manual| N/A| N/A

Troubleshooting Guide

Fill fuel tank.
Engine switched off.| Switch engine on.
Engine Cold| Close choke.
Engine flooded.| Honda: Open choke, fully open throttle, pull recoil starter until engine fires.
Lombardini: Move engine speed controller to stop, pull recoil starter 5 times athen repeat start procedure.
Blade not turning.| Belts incorrectly tensioned.| Re-tension belts.
Belts broken.| Replace belts.
Excessive noise, vibration or wobble from blade.| Check condition of arbor shaft bearings.| Replace as necessary.
Check dowel pin for damage.| Replace dowel pin.
Check tightness of arbor shaft nut.| Tighten as necessary
Check condition of blade flange.| Replace as necessary.
Check blade for signs of damage| Replace blade.

Warranty

Your new Altrad Belle Ranger 450 Floor Saw is warranted to the original purchaser for a period of one-year (12 months) from the original date of purchase. The Altrad Belle warranty is against defects in design, materials and workmanship.
The following are not covered under the Altrad Belle warranty:

1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result of failure to follow assembly, operation or user maintenance instructions.
2. Alterations, additions or repairs carried out by persons other than Altrad Belle or their recognised agents.
3. Transportation or shipment costs to and from Altrad Belle or their recognised agents, for repair or assessment against a warranty claim, on any machine.
4. Materials and/or labour costs to renew, repair or replace components due to fair wear and tear.

The following components are not covered by warranty.

• Drivebelt/s
• Engine air filter
• Engine spark plug

Altrad Belle and/or their recognised agents, directors, employees or insurers will not be held liable for consequential or other damages, losses or expenses in connection with or by reason of or the inability to use the machine for any purpose.

Warranty Claims
All warranty claims should firstly be directed to Altrad Belle, either by telephone, by Fax, by Email, or in writing.

For warranty claims:
Tel: +44 (0)1298 84606 Fax: +44 (0)1298 84073 Email : Warranty.dept@altrad- belle.com

Write to:
Altrad Belle Warranty Department,
Sheen, Nr. Buxton,
Derbyshire,
SK17 OEU
England.

Warranty Registration:
In the bid for ALTRAD Belle to become greener and more eco friendly, we have now introduced online Warranty registration. To access the registration page of our website, please use the following address:-

http://www.bellegroup.cornlindex.php?p=warranty_registration

Alternatively, please scan the adjacent QR Code (Quick Response Code) using your smartphone to access the registration page.

Replacement Parts

When maintaining this product only the manufacturers original, genuine replacement parts may be used.

The user will lose any possible claims if replacement parts used are other than the makers original replacement parts.
Replacement parts for this product can be ordered online 24 hours a day, 7 days a week at www.Altrad-Belle247.com

For more information regarding the availability of replacement parts for this product, please contact Altrad Belle using the following contact details:-

Tel:- +44 (0)1298 84606 Fax:- +44 (0)1298 84073 Email:- sales@altrad- belle.com

Alternatively, please scan the adjacent QR Code (Quick Response Code) using your smartphone to access the Altrad Belle online parts portal.

BELLE LIGHT CONSTRUCTION EQUIPMENT

ALTRAD BELLE
Sheen, Nr. Buxton, Derbyshire, SK17 OEU, GB
Tel. +44 (0)1298 84606 – Fax -F44 (0)1298 84722 – Email: sales@altrad- belle.com
www.Altrad-Belle.com

ALTRAD (Group Holding)
125, Rue du Mas Carbonnier, 34000, Montpellier, France
Tel. +33 (0) 4 67 50 53 66 – Email: [email protected]
www.altrad.com

Documents / Resources

| ALTRAD BELLE Range 450 [pdf] Instruction Manual
BELLE Range 450, BELLE Range, Range 450, Range
---|---

References

• Altrad Belle
• Altrad Belle
• Altrad Belle
• Altrad, World Leader in the provision of industrial services - Altrad Group
• Altrad Belle

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