milwaukee M18 FCVN12 Fuel 18v Cordless Brushless Needle Concrete Vibrator Instruction Manual

October 30, 2023
Milwaukee

milwaukee LOGO Nothing but HEAVY DUTY®.

M18 FCVN12
M18 FCVN24
Original instructions

Picture section with operating description and functional description

M18 FCVN12 Fuel 18v Cordless Brushless Needle Concrete Vibrator

Remove the battery pack before starting any work on the machine.

Compacting fresh concrete
Quickly and vertically immerse the vibrating head in the fresh concrete, linger for several seconds and slowly pull it out.
Immerse the vibrating head in all areas of the formwork and compact the fresh concrete. Do not touch the formwork and reinforcing steel.

TECHNICAL DATA

TECHNICAL DATA M18 FCVN12 M18 FCVN24
Type 4910 50 01 XXXXXX MJJJJ 4910 65 01 XXXXXX MJJJJ
Production code Concrete vibrator  18 V
Battery voltage 18 Concrete vibrator
Vibrations per minute 0-12 500 min-1 0-12 500 min-1
Weight according EPTA-Procedure 01/2014 (2.0 Ah … 12.0 Ah) 4,4 … 5,5 kg 5,9

… 7,0 kg
Flexible shaft| 1,2 m| 2,4 m
Vibration head diameter| 25 mm| 25 mm
Protection class| IP 20| IP 20
Recommended ambient operating temperature|  -18…+50 °C
Recommended battery types| M18B…,
Recommended charger|  M12-18…, M1418C6
Noise Information:
Measured values determined according to EN 60745.
Typically, the A-weighted noise levels of the tool are:
Sound pressure level / Uncertainty K
Sound power level / Uncertainty K| 78,43 dB(A) / 3 dB(A)
89,43 dB(A) / 3 dB(A)| 78,43 dB(A) / 3 dB(A)
89,43 dB(A) / 3 dB(A)
Vibration Information:
Total vibration values (vector sum in the three axes)
determined according to EN 60745.
Vibration emission value a / Uncertainty K| 6,08  m/s 2  / 1,5 m/s 2|  5,96 m/s2  / 1,5 m/s2

WARNING
The vibration and noise emission level given in this information sheet has been measured in accordance with a standardized test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total  working period.
Identify additional safety measures to protect the operator from the eff ects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference.

CONCRETE VIBRATOR SAFETY WARNINGS

Flexible shafts
Avoid sharp bends of the fl exible shaft during operation, transport and also storage.
Do not use fl exible shaft to pull the motor.
Do not step on or drive over the fl exible shaft.
Vibrating head
Do not put down the vibrating head until the machine has come to a complete standstill.
Only run the vibrator head in fresh concrete and not in the air, it can heat up and be damaged.
Do not touch the vibrating head with your hands or other body parts while it is in operation.

ADDITIONAL SAFETY AND WORKING INSTRUCTIONS

Use protective equipment. Always wear safety glasses when working with the machine. The use of protective clothing is recommended, such as dust mask, protective gloves, sturdy non-slip footwear, helmet and ear defenders.
The dust produced when using this tool may be harmful to health. Do not inhale the dust. Wear a suitable dust protection mask.
Contact with concrete, cement or other aggregates can cause skin irritation. Avoid direct contact with the skin.
Remove the battery pack before starting any work on the machine.
Do not dispose of used battery packs in the household refuse or by burning them. Milwaukee Distributors off er to retrieve old batteries to protect our environment.
Do not store the battery pack together with metal objects (short circuit risk).
Use only System M18 chargers for charging System M18 battery packs. Do not use battery packs from other systems.
Never break open battery packs and chargers and store only in dry rooms. Keep dry at all times.
Battery acid may leak from damaged batteries under extreme load or extreme temperatures. In case of contact with battery acid wash it off immediately with soap and water. In case of eye contact rinse thoroughly for at least 10 minutes  and immediately seek medical attention.
Warning! To reduce the risk of fi re, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in fluid or allow a fluid to flow inside them. Corrosive or conductive fluids, such as  seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit.

SPECIFIED CONDITIONS OF USE

The concrate vibrator is designed for compacting fresh concrete.
The vibrating head must be immersed in the fresh concrete.
The machine may only be operated if all the instructions in this operating manual and the service and maintenance instructions are observed.
No non-permitted components may be connected to the drive.
The machine must not be operated without a flexible shaft and vibrating body.
Do not use this product in any other way as stated for normal use.

RESIDUAL RISK

Even when the product is used as prescribed, it is still impossible to completely eliminate certain residual risk factors. The following hazards may arise in use and the operator should pay special attention to avoid the following:

  • Injury caused by vibration.
    Hold the product by designated handles and restrict working time and exposure.

  • Exposure to noise can cause hearing injury.
    Wear ear protection and limit exposure.

  • Injury due to flying debris
    Wear eye protection, heavy long trousers, gloves and substancial footwear at all times.

  • Inhalation of toxic dusts.

NOTES FOR LI-ION BATTERIES

Use of Li-Ion batteries
Battery packs which have not been used for some time should be recharged before use.
Temperatures in excess of 50°C (122°F) reduce the performance of the battery pack. Avoid extended exposure to heat or sunshine (risk of overheating).
The contacts of chargers and battery packs must be kept clean.
For an optimum life-time, the battery packs have to be fully charged, after used.
To obtain the longest possible battery life remove the battery pack from the charger once it is fully charged.
For battery pack storage longer than 30 days:
Store the battery pack where the temperature is below 27°C and away from moisture
Store the battery packs in a 30% – 50% charged condition Every six months of storage, charge the pack as normal.

Battery protection for Li-Ion Akkus
In extremely high torque, binding, stalling and short circuit situations that cause high current draw, the tool will vibrate for about 5 seconds, the fuel gauge will fl ash,and then the tool will turn OFF. To reset, release the trigger.
Under extreme circumstances, the internal temperature of the battery pack could raise too much. If this happens, the fuel gauge will fl ash until the battery pack cooled down. After the lights go off , the work may continue.

Transport of Lithium Batteries
Lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.
Transportation of those batteries has to be done in accordance with local, national and international provisions and regulations.

  • The user can transport the batteries by road without further requirements.
  • Commercial transport of Lithium-Ion batteries by third parties is subject to Dangerous Goods regulations.
    Transport preparation and transport are exclusively to be carried out by appropriately trained persons and the process has to be accompanied by corresponding experts.

When transporting batteries:

  • Ensure that battery contact terminals are protected and insulated to prevent short circuit.
  • Ensure that battery pack is secured against movement within packaging.
  • Do not transport batteries that are cracked or leak.
    Check with forwarding company for further advice.

CLEANING

After each use, clean the concrete vibrator from concrete residues with a damp cloth. Do not clean with a water jet or high pressure cleaner.
Clean the fl exible shaft and the vibrating haed from concrete residue with running water after each use.

MAINTENANCE

| daily before| after operation
---|---|---
Visual inspection of all parts for damage.| x|
Battery – visual check for damage.| x|
Battery charger – visual check for damage.| x|
Check that the connections are tight: Flexible shaft – vibrator head: tighten if necessary. Flexible shaft – drive: if necessary, securely engage| x|
Clean the machine.| | x
Clean the battery.| | x

Use only Milwaukee accessories and Milwaukee spare parts.
Should components need to be replaced which have not been described, please contact one of our Milwaukee service agents (see our list of guarantee/service addresses).
If needed, an exploded view of the tool can be ordered.
Please state the machine type printed as well as the sixdigit No. on the label and order the drawing at your local service agents or directly at:
Techtronic Industries GmbH, Max-Eyth-Straße 10, 71364 Winnenden, Germany.

SYMBOLS

| Please read the instructions carefully before starting the machine.
---|---
| CAUTION! WARNING! DANGER!
| Remove the battery pack before starting any work on the machine.
| Always wear goggles when using the machine.
| Wear ear protectors!
| Wear a suitable dust protection mask.
| Wear gloves!
| Wear head protection.
| Wear safety shoes.
| Accessory – Not included in standard equipment, available as an accessory.
| Do not dispose electric tools, batteries/rechargeable batteries together with household waste material.
Electric tools and batteries that have reached the end of their life must be collected separately and returned to an  environmentally compatible recycling facility.
Check with your local authority or retailer for recycling advice and collection point.
n| Vibrations per minutes
V| Voltage
| Direct Current
| European Conformity Mark
| British Confomity Mark
| Ukraine Conformity Mark
| EurAsian Conformity Mark

2011/65/EU (RoHS)
2014/30/EU
2006/42/EC
EN 60745-1:2009+A11:2010
EN 60745-2-12:2009
EN IEC 55014-1:2021
EN IEC 55014-2:2021
EN 62479:2010
EN IEC 63000:2018
Winnenden, 2021-11-23

Alexander Krug
Managing Director
Authorized to compile the technical file

Techtronic Industries GmbH
Max-Eyth-Straße 10
71364 Winnenden
Germany

Copyright 2021
Techtronic Industries GmbH
Max-Eyth-Str. 10
71364 Winnenden
Germany
+49 (0) 7195-12-0
www.milwaukeetool.eu
Techtronic Industries (UK) Ltd
Parkway
Marlow, SL7 1YL
UK

References

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