AGT INDUSTRIAL AGT-GS1500 Wood Chipper Owner’s Manual
- October 30, 2023
- AGT INDUSTRIAL
Table of Contents
- Introduction
- Conventions used in this manual
- Additional Information and Potential Changes
- PART I: General Safety Rules
- PART II: Familiar with the WoodChipper
- TECHNICAL SPECIFICATIONS
- PART III: Operating the WoodChipper
- PART IV: Maintaining the WoodChipper
- PART V: Troubleshooting andParts List
- Troubleshooting Table
- Explosion View and parts list
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
AGT INDUSTRIAL AGT-GS1500 Wood Chipper
Introduction
|
- This equipment can not be installed, operated or repaired without reading instructions.
- Electricity must be hooked up by certified electrician.
- Do not use this equipment beyond its rated capacity.
Missing parts or questions on assembly?
Please contact us
---|---
Conventions used in this manual
WARNING
This indicates a hazardous situation, which, if not avoided, could result in
death or serious injury.
CAUTION
This indicates a hazardous situation, which, if not avoided, could result in
minor or moderate injury.
NOTICE
This information is important in proper using of your machine. Failure to
followthis instruction could result in damage to your machine or property.
Additional Information and Potential Changes
We reserve the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.
PART I: General Safety Rules
Safety Labels Found on Your Unit
Should make sure the emergency stop switch is available before every use. Or
may result inserious injury even death.
WARNING
Read this Safety & Operating Instructions manual before you use the Wood
Chipper. Become familiar with the operation and service recommendations to
ensure the best performance of your machine.
Propose
CAUTION
This machine is designed solely to chip wood and must not be used for any
other purpose. It should only be used by trained operators who are familiar
with the content of this manual. It is potentially hazardous to fit or use any
parts other than your dealer parts. The companydisclaims all liability for the
consequences of such use, which in addition voids the machine warranty.
Before using the wood chipper
NOTICE
A. Operators must be fully trained before using this machine.
B .User Manual is read and understood.
C. Machine is positioned on level ground, all guards are fitted and in
good condition.
D. Blades are in good condition and secure. All blades are sharpened or
replaced in sets.
E. All fasteners are checked for tightness.
F. Only WOODEN materials free of nails etc. are fed into the machine.
G. Emergency stop wire is rightly connected and the switch is functional.
H. Fire extinguisher is available on site.
When using the wood chipper
NOTICE
A. Always feed from the side.
B. It is better to have a second trained operator within easy reach of
the machine.
C. Maintain strict discipline at all times and service machine at
specified periods.
D. Note direction of discharge chute and if necessary note the wind
direction to prevent
debris from being blown into highway or where it could affect members of the
public.
E. DO NOT put any part of your body into the in-feed chute while the
machine is running.
F. DO NOT operate the machine whilst under the influence of alcohol or
drugs.
G. DO NOT operate inside a building or confined space or Climb on the in-
feed chute.
Protecting Yourself and Those Around You
WARNING
This is a high-powered machine, with moving parts operating with high energy.
You must operate the machine safely. Unsafe operation can create a number of
hazards for you, as well as anyone else in the nearby area. Always take the
following precautions when using this machine:
A. Keep in mind that the operator or user is responsible for accidents or
hazards occurringto other people, their property, and themselves.
B. Always wear protective goggles or safety glasses with side shields while
using the WoodChipper to protect your eyes from possible thrown debris.
C. Avoid wearing loose clothing or jewelry, which can catch on moving parts.
D. We recommend wearing gloves while using the Wood Chipper. Be sure your
gloves fit properly and do not have loose cuffs or drawstrings.
E. Wear shoes with non-slip treads when using your Wood Chipper. If you have
safety shoes, we recommend wearing them. Do not use the machine while barefoot
or wearingopen sandals.
F. Wear long pants while operating the Wood Chipper.
G. Keep bystanders at least 50 feet away from your work area at all times.
Stop the engine when another person or pet approaches.
Safety for Children and Pets
WARNING
Tragic accidents can occur if the operator is not alert to the presence of
children and pets. Children are often attracted to the machine and the
chipping activity. Never assume that children will remain where you last saw
them. Always follow these precautions:
A. Keep children and pets at least 50 feet from the working area and ensure
they are under the watchful care of a responsible adult.
B. Be alert and turn the machine off if children or pets enter the work area.
C. Never allow children to operate the Wood Chipper.
Safety with Gasoline – Powered Machines
WARNING
Gasoline is a highly flammable liquid. Gasoline also gives off flammable vapor
that canbe easily ignited and cause a fire or explosion. Never overlook the
hazards of gasoline. Always follow these precautions:
A. Never run the engine in an enclosed area or without proper ventilation
as the exhaust from the engine contains carbon monoxide, which is an odorless,
tasteless, and a deadlypoisonous gas.
B. Store all fuel and oil in containers specifically designed and
approved for this purpose and keep away from heat and open flame, and out of
the reach of children.
C. Replace rubber fuel lines and grommets when worn or damaged and after
5 years of use.
D. Fill the gasoline tank outdoors with the engine off and allow the
engine to cool completely. Don’t handle gasoline if you or anyone nearby is
smoking, or if you’re near anything that could cause it to ignite or explode.
Reinstall the fuel tank cap and fuel container cap securely.
E. If you spill gasoline, do not attempt to start the engine. Move the
machine away fromthe area of the spill and avoid creating any source of
ignition until the gas vapors have dissipated. Wipe up any spilled fuel to
prevent a fire hazard and properly dispose of the waste.
F. Allow the engine to cool completely before storing in any enclosure.
Never store amachine that has gas in the tank, or a fuel container, near an
open flame or spark suchas a water heater, space heater, clothes dryer or
furnace.
G. Never make adjustments or repairs with the engine running. Shut down
the engine, disconnect the spark plug wire, keeping it away from the spark
plug to prevent accidental starting, wait 5 minutes before making adjustments
or repairs.
H. Never tamper with the engine’s governor setting. The governor controls
the maximumsafe operation speed and protects the engine. Over-speeding the
engine is dangerous and will cause damage to the engine and to the other
moving parts of the machine. If required, see your authorized dealer for
engine governor adjustments.
I. Keep combustible substances away from the engine when it is hot.
J. Never cover the machine while the muffler is still hot. K. Do not
operate the engine with the air cleaner or the carburetor air intake cover
removed. Removal of such parts could create a fire hazard. Do not use
flammable solutions to clean the air filter.
L. The muffler and engine become very hot and can cause a severe burn; do
not touch.
General Safety
WARNING
Operating this Wood Chipper safely is necessary to prevent or minimize the
risk of deathor serious injury. Unsafe operation can create a number of
hazards for you. Always take the following precautions when operating:
A. Your Wood Chipper is a powerful tool, not a plaything. Exercise
extreme caution at alltimes. The machine is designed to Chip Woods. Do not use
it for any other purpose.
B. Know how to stop the Wood Chipper quickly. C. Never operate your unit
on a slippery, wet, muddy, or icy surface. Exercise cautiontoavoid slipping or
falling.
D. See manufacturer’s instructions for proper operation and installation
of accessories.
E. Never use the machine without ensuring that all guards and shields are
in place.
F. Never, under any conditions, remove, bend, cut, fit, weld, or
otherwise alter standardparts on the Wood Chipper. This includes all shields
and guards. Modifications to your machine could cause personal injuries and
property damage and will invalid your warranty.
G. If the machine start to make an unusual noise or vibrate, shut down
the engine, disconnect the spark plug wire, keeping it away from the spark
plug to prevent accidental starting, wait 5 minutes for engine to cool down,
then inspect for damage. Vibration is generally a warning of trouble. Check
damaged parts and clean, repairand/or replace as necessary.
H. Never tamper with safety devices. Check their proper operation
regularly.
I. Before performing any maintenance or inspection procedure, shut down
the engine, disconnect the spark plug wire keeping it away from the spark plug
to prevent accidental starting, wait 5 minutes for machine to cool down.
J. Never allow people who are unfamiliar with these instructions to use
the Wood Chipper. Allow only responsible individuals who are familiar with
these rules of safe operationtouse your machine.
K. Never overload or attempt to chip woods beyond the manufacturer’s
recommendation. It could result in personal injury or damage to the machine.
L. While using, don’t hurry or take things for granted. When in doubt
about the equipment or your surroundings stop the machine and take time to
look things over.
M. Never operate the machine when under the influence of alcohol, drugs,
or medication
N. Use the machine only in daylight.
O. Stay alert for hidden hazards or traffic.
P. Keep all nuts and bolts tight and keep the equipment in good operating
condition.
A Note to All Users
List of warnings and cautions cannot be all-inclusive. If situations occur that are not coveredby this manual, the operator must apply common sense and operate this WOODCHIPPERin a safe manner. Contact the dealers for assistance in your area.
PART II: Familiar with the WoodChipper
It may be helpful to familiarize yourself with the controls and features of the Wood Chipper. If you have any question, please contact the dealers in your area.
TECHNICAL SPECIFICATIONS
| Recoil Start| Electric Start
---|---|---
Engine| 13HP/15HP four strokes| 13HP/15HP four strokes
Power| Gasoline/petrol| Gasoline/petrol
Chipper Capacity| 4CBM/hour to 6CBM/hour| 4CBM/hour to
6CBM/hour
Wood Diameter| diameter 120mm| diameter 120mm
Permitted wood width| 310mm| 310mm
Chipper Blade| twin reversible blades| twin reversible blades
Tire| 6.5-8 , 4.0-8 , 4.8-8| 6.5-8 ,
4.0-8 , 4.8-8
Overall Height| 1460mm| 1460mm
Overall Length| 1850mm| 1850mm
Width| 800mm| 800mm
weight| 205kgs| 215kgs
Roller Max RPM| 2000| 2000
PART III: Operating the WoodChipper
It may be helpful to better familiarize yourself with the features of your Wood Chipper before beginning the steps outlined in this chapter.
WARNING
A. Read and understand all instructions, safety precautions, and/or
warnings listed in “PART I: General Safety Rules” before operating the WOOD
CHIPPER. If any doubt or question arises about the correct or safe method of
performing anything found inthis manual, please contact the dealers in your
area.
B. When operating the Wood Chipper, make sure you are standing in the
safe operatingarea (OPERATOR ZONE). You must stay in the safe operating area
at all times whenthe ram is in motion (whether extending or retracting). Never
place any part of your body into a position that causes an unsafe operating
condition.
C. Before loading and operating the Wood Chipper, always wear protective
gear, including safety goggles, hearing protection, tight-fitting gloves
without drawstrings or loose cuffs, and steel-toed shoes.
D. Knowing the correct and incorrect methods of Chipping woods. Never
using an incorrect or unsafe method.
Starting
- Position your Wood Chipper on flat, dry ground, and then stop the front wheel withbrake, make sure the machine cannot be moved.
- Make sure the fuel shut-off valve is in the “ON” position.
- Move the choke control lever to the “CHOKE” position (should only be needed if the engine is cold).
- Move the throttle control lever to the “FAST” position.
- Recoil Start: Turn the Ignition Switch to the “On” position. Grasp the recoil starter handle and slowly pull until you feel resistance. Let the cord retract a little bit thenpull the cord rapidly to start the engine. One or two pulls usually starts the engine.
- Electric Start: Turn and hold the Key in the start position until Engine starts thenlet the Key return to run position.
- Move the choke control lever (if used for cold engine) slowly back to the “RUN”position when the engine is running well.
- If the Wood Chipper has not been running (cold engine), warm up the engine byrunning the engine at half throttle for 3 to 4 minutes, then advance the engine throttle control to the maximum speed.
Stopping
- Move the Throttle Lever to IDLE.
- Recoil Start: Turn the Ignition Switch to the OFF position.
- Electric Start: Turn the Key to the OFF position
Operator Zone
Wood Chipping
NOTICE
Woods’ and branches’ diameter should be no bigger than 120mm
WARNING
Do not place your hands into the chute when loading. This is a very UNSAFE
methodandcould result in injury to your hands.
Do not reach or step across the rail while the Wood Chipper is running. This is a veryUNSAFE method which could cause personal injury, even death.
When Blocked
If the Roller stops while chipping woods or branches, the engine should be stopped, and take out the woods which stuck the roller, and then restart the engine, and chip again.
PART IV: Maintaining the WoodChipper
Regular maintenance is the way to ensure the best performance and long life of your machine. Please refer to this manual and the engine manufacturer’s user manual formaintenance procedures.
WARNING
Before performing any maintenance procedure or inspection, stop the engine,
wait five minutes to allow all parts to cool. Disconnect the spark plug wire,
keeping it away fromthe spark plug. Disconnect the Battery Terminals (Electric
start only).
Regular Maintenance Checklist
Procedure| Before Each Use| Every 3
Hours
| Every 25
Hours
| Every 100
Hours
---|---|---|---|---
Check engine oil level|
Δ
| | |
Check general equipment
condition
|
Δ
| | |
Check belts|
Δ
| | |
Check tire pressure| | |
Δ
|
Clean engine exterior and
cooling
| | |
Δ
|
Change Engine Oil| First time 5 hours| |
Δ
|
Replace air filter| | |
Δ
|
Replace spark plug| | | |
Δ
Engine Service
Refer to the engine manufacturer’s user manual for engine maintenance.
Lubrication
NOTICE
All Bearings of your Chipper are sealed units and should have sufficient
lubricant to last the life of your machine with normal use
Greasing the rack and Pinion
NOTICE
All the rack and pinion should be greased before every use.
PART V: Troubleshooting andParts List
Most problems are easy to fix. Consult the Troubleshooting Table below for commonproblems and their solutions. If you continue to experience problems, contact the dealers inyour area.
WARNING
Before performing any maintenance procedure or inspection, stop the engine,
wait five minutes to allow all parts to cool. Disconnect the spark plug wire,
keeping it away fromthe spark plug.
Troubleshooting Table
SYMPTOM | POSSIBLE CAUSE |
---|
The engine won’t start.
(Please refer to the engine user manual for engine-specific procedures.)|
- Is the ignition switch in the “ON” position?
- Is the fuel shut-off valve on?
- Are you using fresh, clean gas? If the gas is old, change it. Use a fuel stabilizer if you keep gas longer than 30 days.
- Is the spark plug clean? If the spark plug is dirty or cracked, change it. If it’s oily, leave it out, hold a rag over the plug hole and pull the recoil cord several times to blow out any oil in the cylinder, then wipe off the plug and reinsert it.
The engine lacks power or is not running smoothly.|
- Check that the Throttle Lever is in the “Run” position.
- Is the air filter clean? If it’s dirty, change it following the procedure in the engine manufacturer’s owner’s manual.
- Is the spark plug clean? If it’s fouled or cracked, change it. If it’s oily, leave it out, hold a rag over the plug hole and pull your recoil cord several times to blow out any oil in the cylinder, then wipe off the plug and reinsert it.
- Are you using fresh, clean unleaded gas? If it’s old, change it. Use a fuel stabilizer if you keep gas longer than 30 days.
- Does your engine have the right amount of clean oil? If it’s dirty, change it following the procedure in the engine manufacturer’s owner’s manual.
- Check the oil level and adjust as needed.
****(Please refer to the engine user manual for engine-specific
procedures.)
Engine smokes.|
- Check the oil level and adjust as needed.
- Check the air filter and clean or replace if needed.
- You may be using the wrong oil—too light for the temperature. Refer to your Engine Owner’s Manual for detailed information.
- Clean the cooling fins if they’re dirty.
(Please refer to the engine user manual for engine-specific procedures.)
Machine does not seem to have full chipping power.|
- The belts may be too loose and slipping. Adjust or replace belts as need.
Explosion View and parts list
Ref.No. | Description | Ref.No. | Description |
---|---|---|---|
1 | foundation | 29 | Lower blade |
2 | Wheel axis | 31 | Engine |
3 | Blade | 38 | M10*24 hex bolt |
4 | wheel | 39 | Φ25 washer |
5 | Belt cover inner plate | 40 | M25 open nut |
6 | clutch | 41 | Pin |
7 | bearing | 42 | M10 lock nut |
8 | pulley | 43 | M10*80 hex bolt |
9 | 4295 spacer | 44 | Switch |
10 | Belt cover | 45 | Switch cover |
11 | Bearing fixation frame | 46 | M6*60 socket head screw |
12 | roller | 47 | Switch frame |
13 | Rubber pad | 48 | Rubber of feeder |
14 | Support feet | 49 | Rubber fitting |
15 | Bolt pin | 50 | M6*16 hex bolt |
16 | B-shape Pin | 51 | Φ12 washer |
17 | Feet fixation | 52 | Φ16801.5 spring |
18 | tower | 53 | M12 nut |
19 | Tower hitch | 54 | M8*12 hex bolt |
20 | Discharge | 55 | Discharge knob |
21 | Chute adjust | 58 | Discharge to frame rubber |
22 | Engine fixation | 59 | Feed to frame rubber |
23 | In-feed | 60 | Bearing |
24 | Belt | 61 | Flange |
28 | chain | 62 | Bearing cover |
Read User Manual Online (PDF format)
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