HYTROL RB Roller Bed Belt Conveyor Instruction Manual
- June 10, 2024
- HYTROL
Table of Contents
RB Roller Bed Belt Conveyor
Instruction Manual
Installation and Maintenance
Manual with Safety Information and Parts List
RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY
Effective April 2011
(Supersedes April 2009)
Model RB & RBI
Bulletin #633
IMPORTANT! DO NOT DESTROY
INTRODUCTION
This manual provides guidelines and procedures for installing, operating, and
maintaining your conveyor. A complete parts list is provided with recommended
spare parts highlighted in gray. Important safety information is also provided
throughout the manual. for safety to personnel and for proper operation of
your conveyor, it is recommended that you read and follow the instructions
provided in this manual.
Receiving and Ingratiating
- Check the number of items received against the bill of lading.
- Examine condition of equipment to determine if any damage occurred during shipment.
- Move all crates to area of installation.
- Remove crating and check for optional equipment that may be fas- tened to the conveyor. make sure these parts (or any foreign pieces) are removed.
NOTE: If damage has occurred or freight is missing, Contact your Trolley
distributor.
How to Order Replacement Parts
Included in this manual are parts drawings with complete replacement parts
lists. minor fasteners, such as nuts and bolts, are not included. When
ordering replacement parts:
- Contact dealer from whom conveyor was purchased or nearest TROLLEY distributor.
- Give Conveyor model Number and Serial Number or TROLLEY factory Order Number.
- Give Part Number and complete description from Parts List.
- Give type of drive. Example—8” End drive, 8” Center drive, etc.
- If you are in a breakdown situation, tell us.
INSTALLATION
Installation Safety
GUARDS AND GUARDING
Interfacing of Equipment. When two or more pieces of equipment are interfaced,
special attention shall be given to the interfaced area to insure the presence
of adequate guarding and safety devices.
Guarding Exceptions. Wherever conditions prevail that would require guarding
under these standards, but such guarding would render the conveyor unusable,
prominent warning means shall be provided in the area or on the equipment in
lieu of guarding.
Guarded by Location or Position. Where necessary for the protection of
employees from hazards, all exposed moving machinery parts that present a
hazard to employees at their work station shall be mechanically or
electrically guarded, or guarded by location or position.
When a conveyor passes over a walkway, roadway, or work station, it is
considered guarded solely by location or position if all moving parts are at
least 8 ft. (2.44 m) above the floor or walking surface or are otherwise
located so that the employee cannot inadvertently come in contact with
hazardous moving parts.
Although overhead conveyors may be guarded by location, spill guard, pan
guards, or equivalent shall be provided if the product may fall off the
conveyor for any reason and if personnel would be endangered.
HEADROOM
When conveyors are installed above exit passageways, aisles, or corridors,
there shall be provided a minimum clearance of 6 ft. 8 in. (2.032 m) measured
vertically from the floor or walking surface to the lowest part of the
conveyor or guards.
Where system function will be impaired by providing the minimum clearance of 6
ft. 8 in. (2.032 m) through an emergency exit, alternate passageways shall be
provided.
It is permissible to allow passage under conveyors with less than 6 ft. 8 in.
(2.032 m) clearance from the floor for other than emergency exits if a
suitable warning indicates low headroom.
Support Installation
- determine primary direction of product flow. figure 3C indicates the preferred flow as related to the drive.
- Refer to “match-mark” numbers on ends of conveyor sections. (figure 3C) Position them in this sequence near the area of installation.
- Attach supports to both ends of drive section and to one end of intermediate or tail sections (figure 3C). Hand tighten bolts only at this time. On RBI conveyors the angle of incline will determine where the knee brace mounting brackets are to be placed when required.
- Adjust elevation to required height.
Ceiling Hanger Installation
If conveyors are to be used in an overhead application, ceiling hangers may
have been supplied in place of floor supports.
figure 3B shows how a ceiling hanger mounts to a conveyor section. Ceiling
hangers should be mounted at section joints. for safety information concerning
conveyors mounted overhead, refer to “Installation Safety Precautions” above.
Conveyor Set-Up
mark a chalk line on floor to locate center of the conveyor (floor mounted
Conveyors).
Place the drive section in position.
Install remaining sections placing end without support on extend support of
previous section (figure 3C). Check “match mark” Numbers to see that adjoining
sections are in proper sequence fasten sections together with splice plates
and pivot plates (figure 3C). Hand tighten bolts only.
Check to see that conveyor is level across width and length of unit. Adjust
supports and ceiling hangers as necessary. Install electrical controls and
wire motor. See Pages 4 and 5. Install and track belt per instructions on
Pages 4, 5, and 6.
Support Installation
Ceiling Hanger Installation
NOTE: When installing ceiling hanger rods in an existing building, all methods of attachment must comply with local building codes.
Conveyor Set-Up
Belt Installation
The conveyor belt has been cut to the proper length and lacing installed at the factory. To install follow these steps:
- Thread belt through conveyor as shown (figure 4B).
- Pull ends together and insert lacing pin (figure 4A).
- Adjust belt tension with take-up pulley or tail pulley. Keep pulley square by moving both take-up bolts an equal amount. maintain enough tension so drive pulley will not slip when carrying the rated load.
- Track belt per instructions on Pages 5-6.
NOTE: If belt ends cannot be pulled together by hand, it may be necessary
to loosen take-ups (at tail pulley, etc.), minimum position or use a belt
puller so lacing pin can
be easily inserted.
BELT WIDTH | LACING ANGLE |
---|---|
4″-20″ | 2 1/2° |
22″-60″ | 2 1/2° |
CAUTION!
Excessive slippage will reduce belt life and damage drive pulley lagging.
Never apply more tension than is needed. Over-tension will cause extra wear to
belt and bearings and will require extra power from drive.
Racked Sections
It is important that each bed section be checked for a “racked” or out-of
square condition. If conveyor is not square, tracking problems will result. TO
CORRECT AN OUT- Of SQUARE SECTION
- Locate points on corners of section and measure distance “A” & “B”. If the dimensions are not equal, the section will need to be squared. (figure 5A).
- Use cross bracing supplied on underside of conveyor to square each section. Adjust turnbuckle until dimensions “A” & “B” are equal.
- After all bed sections have been checked and corrected for “racked condition”, tighten all butt couplings and pivot plate bolts.
- make final check to see that all conveyor sections are level across width and length. If entire conveyor is level, supports can be lagged to floor.
IMPORTANT!
Being out of level across width of conveyor can cause package drift on long
conveyor lines.
Electrical Equipment
WARNING!
Electrical controls shall be installed and wired by a qualified electrician.
Wiring information for the motor and controls are furnished by the equipment
manufacturer.
CONTROLS
Electrical Code: All motor controls and wiring shall conform to the National
Electrical Code (Article 670 or other applicable articles) as published by the
National fire Protection Association and as approved by the American Standards
Institute, Inc.
CONTROL STATIONS
A) Control stations should be so arranged and located that the operation of
the equipment is visible from them, and shall be clearly marked or labeled to
indicate the function controlled.
B) A conveyor which would cause injury when started shall not be started
until employees in the area are alerted by a signal or by a designated person
that the conveyor is about to start.
When a conveyor would cause injury when started and is automatically
controlled or must be controlled from a remote location, an audible device
shall be provided which can be clearly heard at all points along the conveyor
where personnel may be present. The warning device shall be actuated by the
controller device starting the conveyor and shall continue for a required
period of time before the conveyor starts. A flashing light or similar visual
warning may be used in conjunction with or in place of the audible device if
more effective in particular circumstances. Where system function would be
seriously hindered or adversely affected by the required time delay or where
the intent of the warning may be misinterpreted (i.e., a work area with many
different conveyors and allied devices), clear, concise, and legible warning
shall be provided. The warning shall indicate that conveyors and allied
equipment may be started at any time, that danger exists, and that personnel
must keep clear. The warnings shall be provided along the conveyor at areas
not guarded by position or location.
C) Remotely and automatically controlled conveyors, and conveyors where
operator stations are not manned or are beyond voice and visual contact from
drive areas, loading areas, transfer points, and other potentially hazardous
locations on the conveyor path not guarded by location, position, or guards,
shall be furnished with emergency stop buttons, pull cords, limit switches, or
similar emergency stop devices. All such emergency stop devices shall be
easily identifiable in the immediate vicinity of such locations unless guarded
by location, position, or guards. Where the design, function, and operation of
such conveyor clearly is not hazardous to personnel, an emergency stop device
is not required. The emergency stop device shall act directly on the control
of the conveyor concerned and shall not depend on the stopping of any other
equipment. The emergency stop devices shall be installed so that they cannot
be overridden from other locations.
D) Inactive and unused actuators, controllers, and wiring should be removed
from control stations and panel boards, together with obsolete diagrams,
indicators, control labels, and other material which serve to confuse the
operator.
SAFETY DEVICES
A) All safety devices, including wiring of electrical safety devices, shall be
arranged to operate in a “fail-Safe” manner, that is, if power failure or
failure of the device itself would occur, a hazardous condition must not
result.
B) Emergency Stops and Restarts. Conveyor controls shall be so arranged that,
in case of emergency stop, manual reset or start at the location where the
emergency stop was initiated, shall be required of the conveyor(s) and
associated equipment to resume operation.
C) Before restarting a conveyor which has been stopped because of an
emergency, an inspection of the conveyor shall be made and the cause of the
stoppage determined. The starting device shall be locked out before any
attempt is made to remove the cause of stoppage, unless operation is necessary
to determine the cause or to safely remove the stoppage. Refer to ANSI
z244.1-1982, American National Standard for Personnel Protection –
Lockout/Tagout of Energy Sources – minimum Safety Requirements and OSHA
Standard Number 29 Cf R 1910.147 “The Control of Hazardous Energy
(Lockout/Tagout).”
OPERATION
Operation Safety Precautions
A) Only trained employees shall be permitted to operate conveyors. Training
shall include instruction in operation under normal conditions and emergency
situations.
B) Where employee safety is dependent upon stopping and/or starting devices,
they shall be kept free of obstructions to permit ready access.
C) The area around loading and unloading points shall be kept clear of
obstructions which could endanger personnel.
D) No person shall ride the load-carrying element of a conveyor under any
circumstances unless that person is specifically authorized by the owner or
employer to do so. Under those circumstances, such employee shall only ride a
conveyor which incorporates within its supporting structure, platforms or
control stations specifically designed for carrying personnel. Under no
circumstances shall any person ride on any element of a vertical conveyor.
Owners of conveyors should affix warning devices to the conveyor reading
do Not Ride Conveyor.
E) Personnel working on or near a conveyor shall be instructed as to the
location and operation of pertinent stopping devices.
F) A conveyor shall be used to transport only material it is capable of
handling safely.
G) Under no circumstances shall the safety characteristics of the conveyor be
altered if such alterations would endanger personnel.
H) Routine inspections and preventive and corrective maintenance programs
shall be conducted to insure that all safety features and devices are retained
and function properly.
I) Personnel should be alerted to the potential hazard of entanglement in
conveyors caused by items such as long hair, loose clothing, and jewelry.
J) As a general rule, conveyors should not be cleaned while in operation.
Where proper cleaning requires the conveyor to be in motion and a hazard
exists, personnel should be made aware of the associated hazard.
Belt Tracking
HOW IS THE CONVEYOR BELT TRACKED
The belt is tracking by adjusting: drive Pulley, Tail Pulley, Return Idlers,
and Snub Idlers. The same tracking principles apply to conveyors supplied with
end drives, center drives, or underside take-ups.
PER-TRACKING INSPECTION
Before attempting to physically track the belt:
- make sure conveyor is level across the width and length of unit. Adjust supports as necessary.
- Check to make sure: drive Pulley, Tail Pulley, Snub Idlers, and all Return Idlers are square with conveyor bed. See illustrations 6B, 6C, 6E, and 6d. dimension “A” should be equal on both sides of unit.
- make sure belt has been properly threaded through conveyor. See page 4.
- make sure belt lacing has been installed correctly and is square with the belt. See page 4.
- Check for improper loading. feed should be in direction of belt travel, centered on belt.
IMPORTANT: When belt tracking adjustments are made, they should be minor
(1/16 in. at a time on idlers, etc., should be sufficient.). Give the belt
adequate time to react to the adjustments. It may take several complete
revolutions around the conveyor for the belt to begin tracking properly on
long, slow conveyor lines.
A) Stand at tail pulley looking toward drive and note what direction belt is
traveling. B) Having observed belt and determined tracking problem, follow
procedures in “How to Steer The Belt”, See figure 6A. HOW TO STEER THE BELT
Condition 1. . . When the belt is running in the direction (f Low) with
the arrow, but tracking (drifting) towards Side “X”, move the Snub Idler
nearest the In Feed end of Side “Y” towards the dis Charge end of the
conveyor.
Condition 2. . . When the belt is running in the direction (f Low) with
the arrow, but tracking (drifting) towards Side “Y”, move the Snub Idler
nearest the In Feed end of Side “X” towards the dis Charge end of the
conveyor.
If Belt direction (f Low) is reversed, all the above conditions will remain
the same as in figure 6A, except you are now viewing the conveyor from the
opposite end. If belt continues to track improperly, re-check all items
covered in “Sidetracking Inspection” and make corrections as necessary.
Drive Chain Alignment and Tension
The drive chain and sprockets should be checked periodically for proper
tension and alignment. Improper adjustment will cause extensive wear to the
drive components.
TO MAKE ADJUSTMENTS
-
Remove chain guard.
-
Check sprocket alignment by placing a straightedge across the face of
Belt Tracking NOTE: In all conditions, you are viewing the Conveyor Belt from the
INDEED end. All corrections will be made from the INDEED end of conveyor. CAUTION!
Only trained personnel should track conveyor belt which must be done while conveyor is in operation. both sprockets (figure 7A). Loosen set screws and adjust as needed. -
Re-tighten set screws.
-
To adjust chain tension, loosen bolts that fasten motor base to mounting angles, both sides of the conveyor. Tighten take-up bolts until desired chain tension is reached. (figures 7B & 7C). Re-tighten mounting bolts.
-
Lubricate chain per lubrication instructions.(Page 7)
-
Replace chain guard so that it does not interfere with drive.
Drive Chain Alignment and Tension
CAUTION!
Never remove chain guards while the conveyor is running. Always replace guards
after adjustments are made.
MAINTENANCE
Conveyor Start-Up
Before conveyor is turned on, check for foreign objects that may have been
left inside conveyor during installation. These objects could cause serious
damage during start-up.
After conveyor has been turned on and is operating, check motors, reducers,
and moving parts to make sure they are working freely.
CAUTION!
Because of the many moving parts on the conveyor, all personnel in the area of
the conveyor need to be warned that the conveyor is about to be started.
Maintenance Safety Precautions
A) maintenance, such as lubrication and adjustments, shall be performed
only by qualified and trained personnel.
B) It is Important that a maintenance program be established to insure that
all conveyor components are maintained in a condition which does not
constitute a hazard to personnel.
C) When a conveyor is stopped for maintenance purposes, starting devices or
powered accessories shall be locked or tagged out in accordance with a
formalized procedure designed to protect all person or groups involved with
the conveyor against an unexpected start.
d) Replace all safety devices and guards before starting equipment for normal
operation.
E) Whenever practical, do NOT lubricate conveyors while they are in motion.
Only trained personnel who are aware of the hazard of the conveyor in motion
shall be allowed to lubricate.
SAFETY GUARDS
maintain all guards and safety devices IN POSITION and IN SAFE REPAIR.
WARNING SIGNS
maintain all warning signs in a legible condition and obey all warnings. See
Safety manual for examples of warning signs.
Lubrication
The drive chain is per-lubricated from the manufacturer by a hot dipping
process that ensures total lubrication of all components.
However, continued proper lubrication will greatly extend the useful life of
every drive chain. drive Chain lubrication serves several purposes including:
- Protecting against wear of the pin-bushing joint
- Lubricating chain-sprocket contact surfaces
- Preventing rust or corrosion for normal operating environments, lubricate every 2080 hours of operation or every 6 months, whichever comes first. Lubricate with a good grade of petroleum or synthetic oil (i.e., Shell Rosella or Mobil 1). for best results, always use a brush to generously lubricate the chain. The proper viscosity of lubricant greatly affects its ability to flow into the internal areas of the chain.
Refer to the table below for the proper viscosity of lubricant for your application.
Ambient Temperature degrees f | SAE | ISO |
---|---|---|
20-40 | 20 | 46 or 68 |
40-100 | 30 | 100 |
100-120 | 40 | 150 |
The drive chain’s lubrication requirement is greatly affected by the operating
conditions. for harsh conditions such as damp environments, dusty
environments, excessive speeds, or elevated temperatures, it is best to
lubricate more frequently. It may be best, under these conditions, to develop
a custom lubrication schedule for your specific application. A custom
lubrication schedule may be developed by inspecting the drive chain on regular
time intervals for sufficient lubrication. Once the time interval is
determined at which the chain is not sufficiently lubricated, lubricate it and
schedule the future lubrication intervals accordingly.
Trouble Shooting
The following charts list possible problems that may occur in the operation of
the conveyor.
TROUBLE SHOOTING DRIVES
TROUBLE | CAUSE | SOLUTION |
---|---|---|
Conveyor will not start or motor quits frequently. | 1) Motor is overloaded. | |
2) Motor is drawing too much current. | 1) Check for overloading of |
conveyor.
2) Check heater or circuit breaker and change if necessary.
Drive chain and sprockets wear excessively.| 1) Lack of lubrication on chain
causing chain stretch which creates improper chain to sprocket mesh.
2) Sprockets are out of alignment.
3) Loose chain.| 1) Replace chain and sprockets. Provide adequate
lubrication.
NOTE: If problem reoccurs, a chain take-up may be required.
2) Align sprockets. See “Drive Chain Alignment and Tension”.
3) Tighten chain.
Loud popping or grinding noise.| 1) Defective bearing.
2) Loose set screws in bearing.
3) Loose drive chain.| 1) Replace bearing.
2) Tighten set screw.
3) Tighten chain.
Motor or reducer over- heating.| 1) Conveyor is overloaded.
2) Low voltage to motor.
3) Low lubricant level in reducer.| 1) Check capacity of conveyor and reduce
load to recommended level.
2) Have electrician check and correct as necessary.
3) Re lubricate per manufacturer’s recommendations. For TROLLEY reducer,
refer to separate manual.
Belt does not move, but drive runs.| 1) Conveyor is overloaded.
2) Belt is too loose.
3) Lagging on drive pulley is worn.| 1) Reduce load.
2) Use belt take-up to tighten belt.
3) Replace drive pulley lagging and tighten belt.
TROUBLE SHOOTING DRIVE BELT TRACKING
TROUBLE | CAUSE | SOLUTION |
---|---|---|
Entire length of belt creeps off at one spot only. | 1) One or more idlers |
(usually near trouble spot) are out of line.
2) One conveyor section not level or square.
3) Material build-up on pulleys or idlers.| 1) Adjust idlers as necessary.
See “Tracking the belt” in this manual for details.
2) Make necessary adjustments to supports.
3) Remove residue from pulleys or idlers. Install belt, cleaners, or scrap-
pers if possible.
Belt creeps to one side at tail pulley.| 1) Tail pulley, return idler, or snub
idler near tail pul- ley not properly aligned or square with bed.| 1) Adjust
as necessary. See “Belt Tracking Pr-Tracking Inspection” in this manual for
details.
Entire belt creeps to one side.| 1) Conveyor not straight.
2) Conveyor not level.
3) Material build-up on rollers, pulleys, or idlers.| 1) Re-align bed
sections as necessary.
2) Correct as necessary.
3) Remove residue and install belt cleaners or scrapers if possible
REPLACEMENT PARTS
Model RB Assembly with Center Drive
Model RB Assembly with End Drive
Model RB Parts Drawings and List (8” Center Drive)
Ref. No. | Part No. | Description |
---|---|---|
1 | — | Drive Assembly (See Page 11) |
2 | — | Frame Channel |
— | B-04923 | 4’ Long |
— | B-02636 | 5’ Long |
— | B-05494 | 6’ Long |
— | B-21606 | 7’ Long |
— | B-12082 | 7’6” Long |
— | B-09908 | 8’ Long |
— | B-21607 | 9’ Long |
— | B-02633 | 10’ Long |
3 | B-23316 | Splice Plate |
4 | B-03916 | Bed Spacer (Specify BR) |
5 | B-01982 | 1.9 in. Dia. Galvanized Roller (Specify BR) |
6 | B-03894 | 2-1/8 in. Dia. Snub Roller (Specify BR) |
7 | B-00944 | 7/16 in. Hex Idler Bracket |
8 | — | Tail Pulley |
— | B-22323 | 4 in. Dia. 16 in. thru 28 in. OAW (Specify) |
— | B-21755 | 6 in. Dia. 30 in. thru 54 in. OAW (Specify) |
9 | — | System End Channel—RH |
— | B-20441 | 4 in. Pulley, 16 in. thru 28 in. OAW (Specify) |
— | B-20443 | 6 in. Pulley, 30 in. thru 54 in. OAW (Specify) |
10 | — | System End Channel—LH |
— | B-20442 | 4 in. Pulley, 16 in. thru 28 in. OAW (Specify) |
— | B-20444 | 6 in. Pulley, 30 in. thru 54 in. OAW (Specify) |
Ref. No. | Part No. | Description |
--- | --- | --- |
11 | — | 3-Bolt Flange Bearing |
— | 010.102 | 4 in. Pulley—1 in. Bore |
— | 010.103 | 6 in. Pulley—1-3/16 in. Bore |
12 | — | Bearing Spacer |
— | B-14455 | 1 in. Bore |
— | B-14456 | 1-3/16 in. Bore |
13 | 040.4041 | Take-up Bolt 1/2-13 x 2 inch Long |
14 | 041.201 | Hex Jam Nut, 1/2-13 |
— | B-21162 | Slider Plate |
— | B-21155 | 4 in. Pulley (Specify OAW) |
— | 6 in. Pulley (Specify OAW) | |
16 | B-20445 | 1.9 in. Dia. Pop-Out Roller (Specify BR) |
17 | 090.262 | Pop-Out Roller Bracket |
18 | 091.110 | Cable Assembly |
19 | 090.107 | Small Hog Ring |
20 | — | Belt, Black Ultimate 140 BOS (Specify Width) |
21 | — | U1 Clipper Unibar Lacing |
22 | — | #13 Lacing Pin |
23 | B-12758 | Snub Roller Guard (Specify BR) |
24 | B-22350 | Snub Roller Guard Mounting Plate |
25 | 049.310 | U-Type Speed Nut, 1/4-20 |
26 | B-16659 | MS Type Support Assembly (Specify Elevation) |
8” Center Drive Assembly
Ref. No. | Part No. | Description |
---|---|---|
1 | — | Motor-C-Face |
— | 030.7134 | 1/2 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC |
— | 030.7324 | 1 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC |
— | 030.7534 | 2 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC |
2 | — | Brake Kit (Used only on Model RBI) |
— | 031.27595 | 1/2 — 1 HP |
— | 031.2795 | 1-1/2 — 2 HP |
3 | — | Speed Reducer** |
— | R-00153-30R | 4AC—RH—30:1 Ratio |
— | R-00164-30R | 5AC—RH—30:1 Ratio |
4 | — | Coupling Kit-Motor To Reducer |
— | 052.145 | 1/2 — 1 HP |
— | 052.146 | 1-1/2 — 2 HP |
5 | — | Sprocket-Reducer** |
— | 028.133 | 50B14 x 1 in. Bore (4AC) |
— | 028.1342 | 50B16 x 1-1/4 in. Bore (5AC) |
6 | — | Sprocket—Drive Pulley** |
— | 028.13836 | 50B 28 x 1-7/16 in. Bore (4AC) |
— | 028.111523 | 50B 32 x 1-7/16 in. Bore (5AC) |
7 | 029.101 | #50 Riveted Roller Chain |
8 | 029.201 | Connector Link—#50 Roller Chain |
9 | SA-040301 | 8 in. Dia. Ctr. Dr. Pulley (Fully Lagged) (Specify OAW) |
10 | PT-089429-R | RH Side Channel, Drive |
11 | PT-089429-L | LH Side Channel, Drive |
12 | 010.203015 | 4-Bolt Flange Bearing—1-7/16 in. Bore |
13 | 010.103 | 3-Bolt Flange Bearing—1-3/16 in. Bore |
14 | WA-026619 | Motor Base Amendment (Specify OAW) |
Ref. No. | Part No. | Description |
--- | --- | --- |
15 | PT-089434 | Motor Base Take-up |
16 | PT-089438 | Motor Base Take-up Angle |
17 | 040.313 | Motor Base Take-Up Bolt—3/8-16 x 5 in. Long |
18 | 041.300 | Motor Base Hex Jam Nut—Heavy-3/8-16 |
19 | PT-090795 | Bearing Plate Center Drive |
20 | WA-027027 | Take-Up Plate Amendment |
21 | PT-089435 | Bearing Guide Spacer |
22 | PT-089436 | Bearing Guide |
23 | PT-089437 | Upper Bearing Guide |
24 | PT-090368 | Take-Up Angle |
25 | 044.116011 | Take-Up Bolt—1/2-13 x 11 in. Long |
26 | 041.201 | Hex Jam Nut—1/2-13 |
27 | WA-27034 | 6 in. Dia. Take-Up Pulley (Specify OAW) |
28 | 090.203 | Shaft Key—1/4 in. Sq. x 1 in. Long |
29 | 090.204 | Shaft Key—3/8 in. Sq. x 1 in. Long |
30 | PT-089430 | Chain Guard |
31 | PT-092699 | Guard Bracket |
32 | 040.3125 | Hex Head Cap Screw 3/8-16 x 4 1/2 in. Long |
33 | B-17254 | 2-1/2 in. Dia. Heavy Duty Snub Idler (Specify BR) |
34 | B-04842 | 11/16 in. Hex Idler Bracket |
35 | B-03916 | Bed Spacer (Specify Drive Width) |
36 | PT-090465 | Bottom Guard (Specify OAW) |
37 | B-08337 | Bottom Angle Guard (Specify OAW) |
38 | B-08338-R | Side Guard-RH |
39 | B-08338-L | Side Guard-LG |
40 | 049.310 | U-Type Speed Nut-1/4-20 |
41 | 041.919 | Acorn Nut, 3/8-16 |
Model RB Parts Drawings and List (8” End Drive)
Ref. No. | Part No. | Description |
---|
1
2| B-05477
B-03916| Threaded Section Spacer (Specify BR)
Bed Spacer (Specify BR)
3
4| B-01982 B-03894| 1.9 in. Dia. Galvanized Return Roller (Specify BR) 2-1/8
in. Dia. Snub Roller (Specify BR)
5| B-00944| 7/16 in. Hex Idler Bracket
6| —| Frame Channel—3 in. Roller Centers
—| B-04923| 4’ Long
—| B-02636| 5’ Long
—| B-05494| 6’ Long
—| B-21606| 7’ Long
—| B-12082| 7’ 6” Long
—| B-09908| 8’ Long
—| B-21607| 9’ Long
—| B-02633| 10’ Long
7| B-23316| Splice Plate
8| 040.302| 3/8-16 x 3/4”Lg. Hex Head Cap Screw(Not Shown)
9| 044.120| Cross Brace Rod – 70” Long
10| 044.121| Cross Brace Rod – 6” Long
11| 049.308| Turnbuckle
12| —| Take-Up Channel—LH
—| B-20427| 4 in. Tail Pulley
—| B-20431| 6 in. Tail Pulley
13| —| Take-Up Channel—RH
—| B-20426| 4 in. Tail Pulley
—| B-20430| 6 in.Tail Pulley
14| —| Take-Up Plate—LH
—| B-14538-L| 4 in. Tail Pulley
—| B-14545| 6 in. Tail Pulley
15| —| Take-Up Plate—RH
—| B-14538-R| 4 in. Tail Pulley
—| B-14545| 6 in. Tail Pulley
16| B-14624| Spacer
17| B-14623| Guide Bar
Ref. No.| Part No.| Description
---|---|---
18| 093.215| Roller Bracket
19| B-14743| End Roller (Specify BR)
20| —| Tail Pulley
—| B-22323| 4 in. Dia. 16 in. thru 30 in. OAW (Specify)
—| B-21755| 6 in. Dia. 36 in. thru 54 in. OAW (Specify)
21| —| Nip Point Guard
—| B-21158| 4 in. Dia. 16 in. thru 30 in. OAW (Specify)
—| B-21771| 6 in. Dia. 36 in. thru 54 in. OAW (Specify)
22| —| Nip Point Mounting Bracket – LH
—| B-14533-L| 4 in. Tail Pulley
—| B-14535-L| 6 in. Tail Pulley
23| —| Nip Point Mounting Bracket – RH
—| B-14533-R| 4 in. Tail Pulley
—| B-14535-R| 6 in. Tail Pulley
24| —| 2-Bolt Flange Bearing
—| 010.0021| 4 in. Pulley—1 in. Bore
—| 010.003| 6 in. Pulley—1-3/16 in. Bore
25| —| Take-Up Bolt
—| 040.407| 1/2-13 x 4 in. Long (4 in. Pulley)
—| 040.4061| 1/2-13 x 3 in. Long (6 in. Pulley)
26| 041.201| Hex Jam Nut, 1/2-13
27| 090.262| Pop-Out Roller Bracket
28| B-20445| 1.9 in. Dia. Pop-Out Roller (Specify BR)
29| 090.107| Small Hog Ring
30| 091.110| Cable Assembly
31| —| Belt, Black Ultimate 140 BOS (Specify Width)
32| —| U3 Clipper Unibar Lacing
33| —| #13 Lacing Pin
34| B-12758| Snub Roller Guards (Specify BR)
35| B-22350| Snub Roller Guard Mounting Bracket
36| 049.310| U-Type Speed Nut, 1/4-20
37| —| MS Type Support Assembly (Specify Elevation)
38| B-08376| End Drive Assembly (Specify BR) (See pg. 13)
8” End Drive Assembly
Ref. No. | Part No. | Description |
---|---|---|
1 | — | Motor-C-Face |
— | 030.7134 | 1/2 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC |
— | 030.7324 | 1 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC |
— | 030.7534 | 2 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC |
2 | — | Speed Reducer** |
— | R-00153-30R | 4AC—RH—30:1 Ratio |
— | R-00164-30R | 5AC—RH—30:1 Ratio |
3 | — | Coupling Kit-Motor To Reducer |
— | 052.145 | 1/2 — 1 HP |
— | 052.146 | 1-1/2 — 2 HP |
4 | WA-015546 | Motor Base Amendment (Specify PAW) |
5 | PT-060063 | Reinforcement Bar – 13 in. Long |
6 | B-24677 | Motor Base Support Angle – LH |
7 | B-24678 | Motor Base Support Angle – RH |
8 | 040.307 | Motor Base Take-Up Bolt—3/8-16 x 2-1/4 in. Long |
9 | 041.300 | Motor Base Hex Jam Nut—Heavy-3/8-16 |
10 | B-03191 | Butt Coupling Angle |
11 | — | Sprocket-Reducer** |
— | 028.133 | 50B14 x 1 in. Bore (4AC) |
— | 028.1342 | 50B16 x 1-1/4 in. Bore (5AC) |
12 | — | Sprocket—Drive Pulley** |
— | 028.13832 | 50B 28 x 1-7/16 in. Bore (4AC) |
— | 028.1115 | 50B 32 x 1-7/16 in. Bore (5AC) |
13 | 090.203 | Shaft Key—1/4 in. Sq. x 1 in. Long |
14 | 029.101 | #50 Riveted Roller Chain |
--- | --- | --- |
15 | 029.201 | Connector Link—#50 Roller Chain |
16 | B-07936 | Chain Guard Back Plate |
17 | B-07939 | Chain Guard Front Plate Weldment |
18 | 098.168 | Chain Guard Spacer |
19 | 041.919 | Acorn Nut, 3/8-16 |
20 | B-02021 | 8 in. Dia. Ctr. Dr. Pulley (Fully Lagged) (Specify OAW) |
21 | 010.202 | 4-Bolt Flange Bearing—1-3/16 in. Bore |
22 | B-21121-L | Drive Support Channel – LH |
23 | B-21121-R | Drive Support Channel – RH |
24 | B-13097 | Slider Guard (Specify BR) |
25 | B-07930 | Drive Gusset Angle – LH |
26 | B-07931 | Drive Gusset Angle – RH |
27 | B-05477 | Threaded Section Spacer (Specify BR) |
28 | B-03916 | Bed Spacer (Specify BR) |
29 | B-17254 | 2-1/2 in. Dia. Heavy Duty Snub Idler (Specify BR) |
30 | B-04842 | 11/16 in. Hex Idler Bracket |
31 | B-20445 | 1.9 in. Dia. Pop-Out Roller (Specify BR) |
32 | 090.262 | Pop-Out Roller Bracket – Molded |
33 | 090.107 | Small Hog Ring |
34 | 091.110 | Cable Assembly |
35 | B-12349 | Snub Roller Guard (Specify BR) |
36 | B-12346 | Mounting Bracket, Snub Roller Guard |
37 | 049.310 | U-Type Speed Nut-1/4-20 |
Underside Take-Up Assembly
“Building Relationships One Conveyor Part at a Time”
Ref. No. | Part No. | Description |
---|---|---|
1 | B-04842 | Mounting Bracket – 11/16 in. Hex Idler |
2 | B-05477 | Threaded Section Spacer (Specify BR) |
3 | B-05966 | Upper Bearing Guide |
4 | B-07987 | Bearing Spacer – 3 Bolt Flange Bearing, 1 in. B |
5 | B-09844-L | Side Channel Assembly – LH, Low Profile Take-Up |
6 | B-09844-R | Side Channel Assembly – RH, Low Profile Take-Up |
7 | B-09848 | Rear Guard – 4 in. Low Profile Take-Up (Specify OAW) |
8 | B-09849 | Bottom GD – 4 in. Low Profile Take-Up (Specify OAW) |
9 | B-09850 | BTM Angle GD – 4 in. Low Profile Take-Up (Specify OAW) |
10 | B-09851-L | Side Guard – LH 4 in. Low Profile Take-Up |
11 | B-09851-R | Side Guard – RH 4 in. Low Profile Take-Up |
12 | B-09852-L | Take-Up Plate Assembly – LH Low Profile |
13 | B-09852-R | Take-Up Plate Assembly – RH Low Profile |
14 | B-17254 | 2-1/2 in. OD Snub Rlr Assembly-BCA BRG (Specify BR) |
15 | — | 4 in. Dia. Pulley Assembly – System Ends (Specify OAW) |
— | B-22323 | 10 in. thru 18 in. OAW (Specify) |
— | B-05904 | 20 in. thru 42 in. OAW (Specify) |
16 | 010.0021 | Bearing – Cast Iron, 2-Bolt, 1 in. Bore |
17 | 010.102 | Bearing – Cast Iron, 3-Bolt, 1 in. Bore |
18 | 040.411 | 1/2-13 x 9 in. Lg. Hex Bolt-Fully Threaded |
19 | 041.201 | 1/2-13 NC2B Hex Jam Nut |
20 | 042.2009 | 5/16-18 x 1 in. Lg. Flat head Bolt |
21 | 042.300 | 1/4-20 x 1/2 in. Lg Truss Head Bolt |
22 | 040.302 | 3/8-16 x 3/4 in. Lg Hex Bolt |
23 | 042.557 | 5/16-18 x 1-1/4 in. Lg Carriage Bolt |
24 | 049.310 | 1/4-20 U-Type Speed Nut |
Model RBI Parts Drawing
NOTE:
USE 8’, 9’, OR 10’ FRAME CHANNELS FOR DRIVE SECTION
Model RBI Parts List
Ref. No. | Part No. | Description |
---|---|---|
1 | — | Drive Assembly (See Page 11) |
2 | A/R | Frame Channel (See RB Assy Page 10) |
3 | B-20051 | 1’ Long Channel |
4 | B-22239 | Slider Pan, 10-1/2” Long (Specify BR) |
5 | B-23316 | Splice Plate |
6 | 040.302 | 3/8-16 x 3/4” Lg. Hex Head Cap Screw (Not Shown) |
7 | B-03916 | Bed Spacer (Specify BR) |
8 | B-05477 | Threaded Section Spacer (Specify BR) |
9 | B-01982 | 1.9 in. Dia. Galvanized Roller (Specify BR) |
10 | B-03894 | 2-1/8 in. Dia. Snub Roller |
11 | B-00944 | 7/16 in. Hex Idler Bracket |
12 | — | Nose-Over Channel |
— | B-05472 | 12 in. Nose-Over |
— | B-05471 | 24 in. Nose-Over |
13 | B-01538 | Nose-Over Splice Plate |
14 | G-00472 | 2-1/2 in. Dia. Nose-Over Roller (Specify BR) |
15 | B-05490 | Nose-Over Roller Bracket |
16 | — | Tail Pulley |
— | B-22323 | 4 in. Dia.—16 in. thru 28 in. OAW (Specify) |
— | B-21755 | 6 in. Dia.—30 in. thru 42 in. OAW (Specify) |
17 | — | System End Channel—R.H. |
— | B-20441 | 4 in. Pulley, 16 in. thru 28 in. OAW (Specify) |
— | B-20443 | 6 in. Pulley, 30 in. thru 42 in. OAW (Specify) |
18 | — | System End Channel—L.H. |
— | B-20442 | 4 in. Pulley, 16 in. thru 28 in. OAW (Specify) |
— | B-20444 | 6 in. Pulley, 30 in. thru 42 in. OAW (Specify) |
19 | — | 3-Bolt Flange Bearing |
— | 010.102 | 4 in. Pulley—1 in. Bore |
— | 010.103 | 6 in. Pulley—1-3/16 in. Bore |
20 | — | Bearing Spacer |
— | B-14455 | 1 in. Bore |
— | B-14456 | 1-3/16 in. Bore |
21 | 040.4041 | Take-Up Bolt 1/2-13 x 2 in. Long |
22 | 041.201 | Hex Jam Nut, 1/2-13 |
23 | — | Slider Plate |
— | B-09945 | 4 in. Pulley |
— | B-21155 | 6 in. Pulley |
24 | B-20445 | 1.9 in. Dia. Pop-Out Roller (Specify BR) |
25 | 090.262 | Pop-Out Roller Bracket |
26 | 091.110 | Cable Assembly |
27 | 090.107 | Small Hog Ring |
28 | — | Tail Pulley (Round End) |
— | B-22221 | 4 in. Dia. 16 in. thru 28 in. OAW (Specify) |
— | B-21752 | 6 in. Dia. 30 in. thru 42 in. OAW (Specify) |
Ref. No. | Part No. | Description |
--- | --- | --- |
29 | — | Drive Plate R.H. (Round End) |
— | B-09813-R | 4 in. Pulley |
— | B-09758-R | 6 in. Pulley |
30 | — | Drive Plate L.H. (Round End) |
— | B-09813-L | 4 in. Pulley |
— | B-09758-L | 6 in. Pulley |
31 | — | Bearing Spacer (Round End) |
— | B-07987 | 4 in. Pulley |
— | B-02042 | 6 in. Pulley |
32 | — | Nip Point Guard (Round End) |
— | B-18909 | 4 in. Pulley 16 in. thru 28 in. OAW (Specify) |
— | B-18910 | 6 in. Pulley 30 in. thru 42 in. OAW (Specify) |
33 | — | Belt, Black Trackmate 447 Roughtop w/PVC Cover (Specify Width) |
34 | — | U3 Clipper Unibar Lacing |
35 | — | #13 Lacing Pin |
36 | B-12758 | Snub Roller Guards (Specify BR) |
37 | B-22350 | Snub Roller Guard Mounting Plate |
38 | 049.310 | U-Type Speed Nut, 1/4-20 |
39 | — | Underside Bed Cover—Intermediate (Not Shown) |
— | B-11101 | 12 in. thru 60 in. Long—13 in. thru 19 in. BR (Specify Length & |
BR)
—| B-11103| 12 in. thru 60 in. Long—21 in. thru 39 in. BR (Specify Length &
BR)
40| —| Underside Bed Cover—Tail (Not Shown)
—| B-11102| 18 in. thru 66 in. Long—13 in. thru 19 in. BR (Specify Length &
BR)
—| B-11104| 18 in. thru 66 in. Long—21 in. thru 39 in. BR (Specify Length &
BR)
41| B-11107| Support Bar—13 in. thru 39 in. BR (Specify BR) (Not Shown)
42| —| Fully Threaded Rod—5/8-11
—| 044.1073| 4’ Long
—| 044.1075| 6’ Long
—| 044.108| 8’ Long
—| 044.109| 10’ Long
—| 044.110| 12’ Long
43| B-01274| Under Support (Specify OAW)
44| B-01283| Base Plate
45| B-03854| Pipe Retainer
46| 041.600| Hex Jam Lockout, 2-Way—5/8-11
47| —| Under trussing (See Page 35,36)
48| —| MS Type Support Assembly (Specify Elevation)
51| —| Knee Brace
—| B-00303| 36 in. Long
—| B-00705| 27 in. Long
52| B-01717| Knee Brace Bracket
53| B-06036| Support Splice Channel A/R (Not Shown)
Model RBI Powered Feeder Parts List
Ref. No. | Part No. | Description |
---|---|---|
1 | — | Frame Channel |
— | B-21868 | 18 in. Long |
— | B-21170 | 33 in. Long |
— | B-04923 | 48 in. Long |
— | B-02636 | 60 in. Long |
— | B-05494 | 72 in. Long |
2 | B-22239 | Slider Pan 10-1/2 in. Lg (Specify BR) |
3 | B-22241 | Slider Pan 16-1/2 in. Lg for 18 in. Lg Section (Specify BR) |
4 | — | Conveyor Tail Pulley (Specify OAW) |
— | B-22222 | 4 in. Pulley, 16 in. thru 28 in. OAW (Specify) |
— | B-22101 | 6 in. Pulley, 30 in. thru 42 in. OAW (Specify) |
5 | — | Feeder Drive Pulley (Specify OAW) |
— | B-22222 | 4 in. Pulley, 16 in. thru 28 in. OAW (Specify) |
— | B-22101 | 6 in. Pulley, 30 in. thru 42 in. OAW (Specify) |
6 | — | Feeder Tail Pulley |
— | B-22323 | 4 in. Pulley, 16 in. thru 28 in. OAW (Specify) |
— | B-21755 | 6 in. Pulley, 30 in. thru 42 in. OAW (Specify) |
7 | — | 3-Bolt Flange |
— | 010.102 | 1 in. Bore (4 in. Pulley) |
— | 010.103 | 1-3/16 in. Bore (6 in. Pulley) |
8 | — | Sprocket |
— | 028.133 | 50B14 x 1 in. Bore (4 in. Pulley) |
— | 028.1341 | 50B16 x 1-3/16 in. Bore (6 in. Pulley) |
9 | 090.203 | Shaft Key, 1/4 in. Sq. x 1 in. Long |
10 | 029.101 | #50 Riveted Roller Chain |
11 | 029.202 | #50 Connector Link |
12 | — | Pivot Plate |
— | B-06168 | 4 in. Pulley |
— | B-06172 | 6 in. Pulley |
13 | 040.3122 | Hex Head Bolt, 3/8-16 x 4 in. Long (4 in. Pulley Only) |
14 | 041.200 | Hex Jam Nut, 3/8-16 |
15 | — | Chain Guard |
— | B-06174-001 | 4 in. Pulley |
— | B-06179-001 | 6 in. Pulley |
16 | 041.919 | Acorn Nut—3/8-16 |
17 | — | Conveyor Take-Up & Feeder Drive Plate—R.H. |
— | B-09813-R | 4 in. Pulley |
— | B-09758-R | 6 in. Pulley |
18 | — | Conveyor Take-Up & Feeder Drive Plate—L.H. |
— | B-09813-L | 4 in. Pulley |
— | B-09758-L | 6 in. Pulley |
19 | — | Nip Point Guard |
— | B-18909 | 4 in. Pulley (Specify BR) |
— | B-18910 | 6 in. Pulley (Specify BR) |
20 | — | Feeder Take-Up Channel—R.H. |
— | B-20426 | 4 in. Pulley |
— | B-20430 | 6 in. Pulley |
Ref. No. | Part No. | Description |
--- | --- | --- |
21 | — | Feeder Take-Up Channel—L.H. |
— | B-20427 | 4 in. Pulley |
— | B-20431 | 6 in. Pulley |
22 | — | Mounting Bracket—R.H. |
— | B-14533-R | 4 in. Pulley |
— | B-14535-R | 6 in. Pulley |
23 | — | Mounting Bracket—L.H. |
— | B-14533-L | 4 in. Pulley |
— | B-14535-L | 6 in. Pulley |
24 | — | Take-Up Plate—R.H. |
— | B-14538-R | 4 in. Pulley |
— | B-14545 | 6 in. Pulley |
25 | — | Take-Up Plate—L.H. |
— | B-14538-L | 4 in. Pulley |
— | B-14545 | 6 in. Pulley |
26 | — | 2-Bolt Flange Bearing |
— | 010.0021 | 1 in. Bore (4 in. Pulley) |
— | 010.003 | 1-3/16 in. Bore (6 in. Pulley) |
27 | B-14624 | Spacer |
28 | B-14623 | Guide |
29 | B-01982 | 1.9 in. Dia. Galvanized Roller (Specify BR)(4 in. Pulley Only) |
30 | B-14743 | 1.9 in. Dia. Galvanized Roller (Specify OAW) |
31 | 093.215 | Return Roller Bracket |
32 | — | Nip Point Guard (Specify OAW) |
— | B-21158 | 4 in. Pulley |
— | B-21771 | 6 in. Pulley |
33 | B-05477 | Threaded Section Spacer (Specify OAW) |
34 | B-03916 | Bed Spacer (Specify OAW) |
35 | B-20445 | 1.9 in. Dia. Pop-Out Roller (Specify BR) |
36 | 090.262 | Pop-Out Roller Bracket |
37 | 091.110 | Cable Assembly |
38 | 090.107 | Hog Ring |
39 | B-03894 | 2-1/8 in. Snub Roller (Specify BR) |
40 | B-00944 | 7/16 in. Hex Idler Bracket |
41 | B-12758 | Snub Roller Guard (Specify BR) |
42 | B-22350 | Snub Roller Guard Mounting Bracket |
43 | 049.310 | U-Type Speed Nut, 1/4-20 |
44 | — | Take-Up Bolt |
— | 040.407 | 1/2-13 x 4 in. Long (4 in. Pulley) |
— | 040.4061 | 1/2-13 x 3 in. Long (6 in. Pulley) |
45 | 041.201 | Hex Jam Nut, 1/2-13 |
46 | — | Belt, Black Ultimate 140 BOS (Specify Width) |
47 | — | #2 Clipper Unibar Lacing (Specify Length) |
48 | — | 3/32 Lacing Pin |
49 | B-16659 | MS Type Support Assembly |
Model RBI Powered Feeder Parts Drawing
Under trussing—Model RBI
Under trussing—Model RBI
Planned Maintenance Checklist
Component | Suggested Action | Schedule |
---|---|---|
Weekly | Monthly | Quarterly |
Motor
| Check Noise| | |
Check Temperature| | |
Check Mounting Bolts| | |
Reducer| Check Noise| | |
Check Temperature| | |
Check Oil Level| | |
Drive Chain| Check Tension| | |
Lubricate| | |
Check for Wear| | |
Sprockets| Check for Wear| | |
Check Set Screws & Keys| | |
Belt| Check Tracking| | |
Check Tension| | |
Check Lacing| | |
Bearings (Pulleys & Rollers)| Check Noise| | |
Check Mounting Bolts| | |
V-Belts| Check Tension| | |
Check for Wear| | |
Check Sheave Alignment| | |
Structural| General Check: All loose bolts, etc., tightened| | |
support@hytrolparts.com
www.HytrolParts.com
References
- Hytrol Conveyor Parts & Accessories – HytrolParts.com
- Hytrol Conveyor Parts & Accessories – HytrolParts.com
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