OZOTECH Poseidon Series Ozone Generators Owner’s Manual

Poseidon Series
Ozone Generators

Limited Warranty

Ozotech, Inc., warrants the Poseidon series ozone generators to be free from defects in parts and workmanship for (12) months from date of invoice, under conditions of normal use. The  corona discharge cell is warrantied against catastrophic electrical failure for 3 years from date of invoice. All other parts, repaired or replaced, will be warranted only for the remainder of  the original warranty period.
Ozotech, Incorporated will refund the purchase price, perform repairs or replace equipment, at the option of Ozotech, Incorporated.
The warranty shall be null, void, and non-binding upon Ozotech, Incorporated if Ozotech, Incorporated (or authorized service center) determines the cause of malfunction or defect to be a result of:

1. Failure to perform proper maintenance as defined and recommended in this manual.
2. Failure to adhere to and provide proper operating conditions, as defined in this manual, including operation outside of temperature range, operating in wet or dirty environment,  operation outside of manufacturer’s specifications.
3. Adjustments made by user other than product output flow rate within ranges specified by manufacturer.
   Ozotech, Incorporated assumes no liability for damages incurred by deliberate or incidental misuse of this product, or damages incurred in transit.

Service Returns

If the need arises to return your equipment for service, the following procedure must be followed to ensure accurate and timely processing of repairs.

• Obtain the serial number of unit to be returned.

• Obtain model number/name of unit to be returned.

• Contact Ozotech, Incorporated and request a Return Material
  Authorization (RMA) form. Make sure to give the factory representative an accurate and current shipping address.

• Enclose a description detailing the problem with the unit. Be as specific as possible.

• After receipt of RMA form, package unit for shipment. Enclose the RMA form with the unit. Use the original packaging materials if possible.

• Clearly write the RMA number on the outside of the shipping package.

• Verify that the address is correct and current.

• Shipments that are not factory authorized will be refused.

It is recommended that you ship with a reputable and reliable shipping company, and that the contents of the package are insured. Ozotech, Inc., accepts no responsibility for damage or  loss of equipment in transit.

ALL FREIGHT CHARGES INTO THE FACTORY MUST BE PREPAID.
If the repair is covered under warranty, the factory will pay return shipping charges (surface rates only) to the address listed on the RMA, within the Continental United States. If the  repair is not covered under warranty, the returning party is responsible for payment of return shipping and handling charges, as well as labor and equipment costs associated with the  repair.

Caution

Read the following safety guidelines thoroughly before attempting to operate or install your equipment.
As with all electrical devices, this equipment should never be allowed to come in contact with water.
Only qualified personnel should be allowed to set up, maintain and operate this equipment.
The equipment must be operated using a properly grounded electrical circuit that is protected by either a fuse or circuit breaker.
Do not use an extension cord to supply power to this equipment.

• Ozotech, Inc., assumes no liability for damages or injuries incurred by misuse of this product.

Theory of Operation

Your Poseidon ozone generator is a state-of-the-art device designed to produce ozone. The technology utilized to perform this function is “Pulse Modulated” Corona Discharge Ozone  Generation. Pulse Modulated Corona Discharge generators create ozone through the action of high voltage, low current electrical “arcs” across an air space. When oxygen (O2) is passed  through the air space, some molecules are split, resulting in “free” oxygen atoms which quickly attach themselves to intact O2 molecules. The result is a very unstable form of oxygen, O3 (ozone). It is the extra atom of oxygen that gives ozone its superior oxidation capabilities.
4.1 “Pulse Modulated” Corona Discharge Ozone Generation
The “Pulse Modulated” technology represents the heart of the ozone generator. As opposed to the plate type air dielectric corona generators, the “Pulse Modulated” CD cell is biased with a series of pulsed DC, medium frequency signals within a cylindrical environment.
The ceramic dielectrics surround a thin barrier of stainless steel and are then surrounded by a stainless coil held to tight tolerances for length and diameter with high voltage applied, the  combination of the stainless sleeve, ceramic cylinder and coil provide a condensing action to produce ozone.
Improvements in the design have led to a method of producing ozone wherein the cell is: 1) Capable of withstanding high voltage inputs without plating; 2) No relative expansion and  contraction of the parts; 3) Able to operate at lower temperatures than conventional corona discharge generators thus improving reliability and efficiency without the need for separate  cooling water circuitry; 4) Maximum ozone output with minimum high voltage input.
Each cell(s) is separately housed within its own stainless holding chamber (manifold) with consideration for maximum efficiency. In other words, all the air that is drawn through the  chambers is passed directly through the ozone producing region (corona gap) with little or no waste from improper channeling.
Each cell is neatly constructed and conveniently clipped into a fuse holder like device for ease in assembly and servicing. MTTR (Mean Time To Replace) a cell in less than 3 minutes.  Ozotech recommends using the Corona Discharge Cell Cleaning Kit to clean the cell at least 3 times per year and replacement of the cell after one year.

Operating Conditions

Your generator requires special operating conditions in order to maintain performance and reliability. Your ozone generator is designed to be operated under a negative or positive pressure situation. Your Ozotech ozone generator has been factory tested to operate at a maximum positive pressure of 5 psi. Warranty coverage of your equipment is contingent upon strict  compliance with the operating conditions specified in this manual.

5.1 Operating Environment
External
It is most important to choose a cool, clean external operating environment. Consideration of these factors should be a priority.
Mount your ozone generator in the best possible operating environment that is available at chosen site. If at all possible, mount in an area that is free of airborne moisture particles.
Internal
Keep the inside of the generator chassis clean and dry. Dust particles and condensation pose a challenge to the consistent operation of all ozone generators. Make a note to inspect the  internal cleanliness of the equipment when you perform your scheduled maintenance. For further information refer to section 6.0.

5.2 Input Power Requirements
Ozotech, Inc., offers the Poseidon ozone generator in a variety of configurations to accommodate a wide range of applications.
Configurations include a standard AC to DC wall transformer, a cigarette lighter adapter or twisted wire for connection to a hard 12 VDC source such as a car, boat or RV battery circuit.  Most supply voltages fluctuate, so it is necessary to monitor your voltage and assure it is within acceptable variance values listed below.
Voltage = (Specified) 11.7 VDC to 13.9 VDC Frequency = Not applicable
Power Consumption = 600 ma @12vdc (7.2 watts) nominal

Maintenance

The Poseidon generators are delivered factory tested, calibrated, and adjusted for maximum efficiency and long life. Simple maintenance and appropriate operating conditions are the only requirements to keep the unit functioning within manufacturer’s specifications.
Performing any other modifications or adjustments to internal components will cause the unit to function outside of manufacturer’s specifications, and will cause damage to the unit not  covered under terms of warranty.

6.1 Ozone Generator Maintenance
Frequency of Maintenance
Ozotech recommends using the Corona Discharge Cell Cleaning Kit to clean the cell at least 3 times per year and replacement of the cell after one year to properly maintain the ozone  generator.

1. Disconnect unit from power source.
2. Remove top cover.
3. Inspect the inside of the generator for dust and moisture.
4. Thoroughly clean and dry the inside of the generator.
5. Replace top cover.
6. Replace any ozone resistant check valves on the air in or ozone gas outlet lines.

6.2 Corona Discharge Cell Servicing
CAUTION: Disconnect ozone generator from power supply before performing maintenance.
This is a throw-away item should it fail. Electrical failure is usually the result of a mechanical failure. For example, should the cell become plugged with nitric byproducts or if water  backs into the cell, it could cause a catastrophic electrical failure.
Proper air preparation can usually avoid the build-up of nitrous but may be cost prohibitive in some applications. The cost of a replacement cell is minimal. Refer to the diagrams at the  back of this manual for the typical unit layout.

Spare/Replacement Parts

(*) Denotes recommended spare maintenance parts with initial purchase. Followed by quantity, per unit, recommended for one year’s scheduled maintenance.

Fusing

There is only one fuse connected to the 12 VDC source. It is located inside of the inline fuseholder. Fuse size and value is listed below:

Troubleshooting Guide

voltage/frequency requirements.
Connect unit to proper power source.
| ON/OFF switch not turned to the ON position. Note: This only applies to
Poseidon units quipped with variable output adjust.| Turn switch on
| Blown fuse| Replace fuse with equally rated substitute.
Unit keeps blowing fuses| Electrical short circuit.| Visually inspect unit, and check for loose connections. Inspect printed circuit board for burn marks. Inspect HV wire from printed circuit board to ozone cell for disconnection or burn marks. Repair any and all problems prior to placing unit in service or contact factory for service
information.
| Incorrect fuse value and type are being used.| Replace with appropriate size/type fuse. Refer to Spare/Replacement Parts for replacement part information.
| Unit is connected to im- proper power source.| Refer to label on side of chassis for correct voltage requirements.
Unit is putting out approximately 1/2 of rated output.| Improper power source.| Refer to label on the side of the unit to ensure that unit is plugged into proper voltage outlet.
| Variable adjust potentiometer not turned up.| Adjust the potentiometer clockwise to increase ozone production.
Unit turns on, but no ozone output.| Frequency driver is defective.| Contact your dealer or Ozotech, Inc. for replacement options.
| Frequency driver high volt- age lead (s) not connected to ozone cell(s).| Connect lead(s) to Corona Discharge Cell(s).
| Water has been allowed to back up into the cell and cause a direct short.| Replace cell(s).
| Cell is plugged with a build-up of nitrous byproducts and particulate matter. Usually caused
by the lack of proper air preparation.| Replace cell(s).
| Ozone output control is turned to minimum.| Adjust output control potentiometer clockwise.

Component Replacement

10.1 Ozone Cell Replacement (Refer to illustrations below)

• Disconnect unit from power source.
• Remove four press-in rivets that secure cover and remove cover.
• Pull the CD cell out of the fuse clips then disconnect hoses and Hi-Voltage wire that is connected to the male spade lug on the power controller board.
• Reverse steps 1 thru 3 to install replacement CD cell.

10.2 Illustrations

Ozotech, Inc.
1015 South Main Street, Yreka, CA 96097
Ph. 530.842.4189
ozotech.com

References

• Applied Ozone Technologies - Ozotech, Inc.

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