Gasmate BQ1060 ODYSSEY One Burner Portable BBQ Instruction Manual

Gasmate BQ1060 ODYSSEY One Burner Portable BBQ

Product Information

The product is a barbecue that is designed to be used outdoors only. It should not be used in enclosed areas such as garages or porches. The barbecue should not be installed in recreational vehicles or boats, and should not be placed under any surface that can burn. It is important to keep children away from the barbecue during use and until it has cooled down. The barbecue comes with a lid, temperature gauge, lid handle, cooking grate, hot plate, burner, and bowl. It also includes a heat insulator, support legs, fat cup, fat cup support, side shelf, and stepped washer.

Product Usage

1. Choose an appropriate location for the barbecue that is outdoors and away from any flammable surfaces. Do not use the barbecue in enclosed areas.
2. Keep children away from the barbecue during use and until it has cooled down.
3. Inspect the barbecue for any damage before assembling or operating it. Contact your supplier for assistance regarding replacement of any damaged or missing parts.
4. Use an adjustable spanner and Phillips head screwdriver to assemble the barbecue.
5. Check that the gas cylinder is filled and the burner control is in the “OFF” position before connecting the barbecue to the gas source.
6. Attach the regulator to the cylinder valve and check for any damage to the connection. Use a soapy water solution to check for leaks.
7. To ignite the burner, turn the knob to high and use a long barbecue match inserted through the hole on the underside of the barbecue.
8. If the burner does not ignite, check that the piezo igniter is aligned and not faulty. If necessary, remove the food and allow the burner to warm up the cooking surface for 5-10 minutes before cooking again.
9. Cook smaller portions if the food is not cooking or taking too long.
10. Regularly check and empty the drip tray. Allow it to cool completely before disposing of the contents.

• Powerful 11MJ/h stainless steel burner for true BBQ performance
• Rotary ignition for easy lighting
• Generous cooking area of 1419cm’
• Satin enamel cast iron cooking surface – ½ grill and ½ hotplate – easy to cook on and wash up
• Durable die cast aluminum bowl and hood
• Integrated temperature gauge – a must when roasting
• Convenient side shelves for easy food preparation and cooking – when not in use, they can be removed
• High dome hood – 20cm – allows you to roast easil
• Supplied with hose and regulator so it’s ready to use
• Approved to New Zealand standards

GAS LEAK TESTING

It is important that you leak test the BBQ before first use and every time the gas cylinder is refilled and reconnected to the BBQ.

To Complete Leak Test

• Make sure all the control knobs are
• In a small container, mix up a solution of water and detergent/soap.
• Mix the solution well (about the same concentrate as washing up water).
• Turn the cylinder ON by rotating the knob to open
• Using a brush or spray bottle apply the soap solution to the gas line and each join in the gas line including:
  • the gas connection at the inlet of the BBQ
  • all gas hose connections
  • the gas connection at the gas cylinder
• If bubbles appear, there is a gas leak.
• If the leak is at the connection, re-tighten and re-
• If the leak is anywhere else or you cannot resolve the leak by tightening the connection DO NOT
• Replace gas hose and regulator.
• Replacement hose and regulators can be purchased from your local BBQ retail

General Information

IMPORTANT
Read these instructions carefully prior to use.
Familiarize yourself with the appliance before connecting it to it’s gas container. Keep these instructions for future reference.
IF YOU SMELL GAS

1. Shut off gas to the barbecue at its source, if
2. Extinguish any open flame.
3. Open
4. If odour continues immediately call your gas supplier or fire department

Gas Installation Codes

• Barbecues must be used in accordance with New Zealand Standard 5601 “Gas Installations”.
• Barbecues for use with bottled gas are labelled ‘Universal P.G’.
• Barbecues for use with natural gas are labelled ‘natural gas’ and must be installed by an authorised person. Check the gas type sticker attached to the barbecue.

Clearances

Minimum Clearances from combustible materials must be: Rear – 300mm Sides – 300mm Above – 1000mm

Specifications

Barbecue specifications can be found on the data label attached to the barbecue body.
Hose connection thread is 5/8″-18 UNF.
Hose & Regulator Safety

• The regulator and hose assembly supplied with the barbecue are suitable for U.L.P.G. only.
• A gas regulator adjusted to have an outlet pressure of
• 2.75kPa is supplied for connection to the propane gas cylinder. The pressure regulator and hose assembly supplied with the barbecue must me used. Replacement pressure regulators and hose assemblies must be those specified by the barbecue manufacturer.
• When connecting the hose and regulator assembly to the gas cylinder, take care to avoid unnecessary twisting of the flexible hose.
• After the assembly has been secured, turn on the gas and check for leaks by brushing a soap and water solution over all connections.
• If you are unable to correct the leak by tightening the connections, turn off the gas and contact the supplier immediately.
• Always ensure the barbecue is kept away from flammable materials and the gas cylinder clear of any heat source.
• When changing over from an empty gas cylinder to a full one make sure this procedure is carried out in a well ventilated location, preferably outside, away from people and away from any sources of ignition; such as naked flames, pilot flames, electric heaters/equipment.

Gas Cylinder Use & Safety

• While changing over empty gas cylinder check hose and regulator for damage and if necessary replace. Replacement pressure regulators and hose assemblies must be those specified by the barbecue manufacturer.
• This is a low pressure barbecue and must only be used with the regulator supplied. Your barbecue is designed for use with 9kg LPG cylinders.
• The gas cylinder should be filled by a reputable gas supplier and visually inspected and re-qualified at each filling.
• Always keep cylinder in an upright position. Always close the cylinder valve when the barbecue is not in use.
• Do not subject gas cylinder to excessive heat.

NEVER STORE YOUR GAS CYLINDER INDOORS.
If you store your barbecue indoors, ALWAYS disconnect the gas cylinder first and store the cylinder safely outside.
Cylinders must be stored outdoors in a well ventilated area out of reach of children, and must not be stored in a building, garage or any other enclosed area.
For

YOUR SAFETY

Failure to comply with these instructions could result in a fire or explosion which could cause serious bodily injury, death or property damage.
CAUTION : Accessible parts may be very hot.

Keep young children away.
DO NOT modify this appliance.
DO NOT move this barbecue during use.
Turn off gas supply at the gas cylinder after use.
Parts sealed by the manufacturer or their agent must not be manipulated by the user. This barbecue is only to be used and stored outdoors.

• Never operate this barbecue without a
• Do not test for gas leaks with an open
• If this information is not followed exactly a fire causing death or serious injury may Do not store a spare gas cylinder under or near this barbecue. This barbecue is only to be used and stored outdoors.
• If there is a leak on your appliance (smell of gas) immediately attempt to turn off the cylinder valve. Remove the appliance to a well ventilated location away from any ignition source. Only check for leaks outdoors using soapy water. DO NOT try to detect leaks using a flame.
• Check for leaks by brushing a soap and water solution over all If you are unable to correct the leak by tightening the connections, turn off the gas and contact customer service immediately.
• Only use the hose assembly as supplied with this appliance for connection to the cylinder – DO NOT USE ADAPTERS.
• Maximum hose length –
• After use turn the gas cylinder valve off, wait for the flame to go out, then turn the appliance control valve
• Avoid twisting or kinking the flexible h
• Do not store or use petrol or other flammable liquids in the vicinity of this or any other
• Do not store empty or full spare gas cylinders under or near this or any other
• Never test for gas leaks with a lit match or open Never light barbecue with hood closed or before checking to ensure the burner tubes are fully seated over gas valve orifices.
• Never lean over cooking surface when
• Never alter or modify the regulator or gas supply
• This barbecue must not be used
• Only use in well ventilated
• CARBON MONOXIDE HAZARD – USING THIS APPLIANCE IN AN ENCLOSED SPACE MAY CAUSE DO NOT USE IN CARAVANS, TENTS, MARINE CRAFT, CARS, MOBILE HOMES OR SIMILAR LOCATIONS.
• This appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
• Ensure the barbecue is set up on a level and stable surface.
• Do not move the barbecue while in use or when ho Remove the drip tray before moving.
• DO NOT replace the grill with an extra hotplate. The warranty will be voided and it violates the gas approval, the grill provides the ventilation needed for the BBQ to operate It is not designed to be a solid hotplate device.

IF THERE IS A LEAK

• Turn the cylinder
• Ventilate the area to disperse
• Check all
• If leak persists, keep the cylinder Keep skin away from any gas or liquid escaping from the cylinder.
• Keep the cylinder at least 20 meters away from any sparks or ignition sources, including electrical equipment, camera flashes, engines and motors.
• Disperse gas by encouraging maximum ventilation and spraying with a fine water

IF THERE IS A FIRE

• If the fire is at the barbecue, turn the gas off at the Smother the flames with a wet cloth, fire blanket or extinguish using a fire extinguisher.
• If the fire is at the cylinder, or you can not get to the valve to turn the gas off, contact the fire brigade

Using a garden hose, direct the water to the middle of the cylinder to keep it cool. Try not to extinguish the flame. At least if the gas is burning, it won’t be able to build up pressure and explode.
Location of your Barbecue
DO NOT use your barbecue in garages, porches, sheds, breezeways, or other enclosed areas. Your barbecue is to be used OUTDOORS. The barbecue is not intended to be installed in or on recreational vehicles and/or boats and should not be placed under any surface that will burn. Do not obstruct the flow of combustion and ventilation air around the barbecue housing.
Protect Children
Keep children away from barbecue during use and until barbecue has cooled after you have finished. Do not allow children to operate barbecue.
Always ensure that no sporting or physical activities are carried out in close proximity to the barbecue during use and while still hot.
Tools You Will Need
Adjustable spanner, Phillips head screwdriver.
Check Barbecue for any Damage
Inspect barbecue parts as you proceed. Contact your supplier for assistance regarding replacement of any damaged or missing parts. Do not assemble or operate a barbecue that appears damaged. Barbecues for use with gas cylinders are labelled ‘Propane Gas’ or ‘Universal L.P.G’. Check labelling at the gas connection on your barbecue.
Nominal Hourly Gas Consumption

| Main Burner
---|---
Gas Type| U.L.P.G
Inj. Size| 0.90 mm
Gas Cons.| 11 MJ/h
Gas Pressure| 2.75 kPa

Parts List & Hardware

Hardware

Assembly Instructions

Remove any transit protection material.

• STEP 1
  Attach the temperature gauge and lid handle using the fasteners as shown.

• STEP 2
  Locate the burner into the bowl and secure with the fasteners as shown.

• STEP 3
  Join the left and right leg supports with the fat cup support using the fasteners as shown.

• STEP 4
  Position the bowl and secure using the fasteners as shown, ensure the screw (EE) is inserted into the stepped plastic washer (II). Attach the ignition cable to the back of the gas valve.

• STEP 5
  Locate the lid and attach using the fasteners as shown.

• STEP 6
  Position the hot plate and grate as shown.

• STEP 7
  Position the side shelves as shown.

CONNECTING & DISCONNECTING TO GAS SOURCE

Familiarize yourself with the general information and safety guidelines located at the front of this manual.
Check

1. Gas cylinder is filled. A sloshing sound will be heard when shaken.
2. The burner control is in the ‘OFF’ position Connecting
3. Ensure valve is in OFF position.
4. Check for any damage to the cylinder connection.
5. Attach the regulator to the cylinder valve.
6. Use a soapy water solution to check the joint. If bubbles appear the connection will need to be re-tightened.

Overall Barbecue Dimensions

IMPORTANT

• IMPORTANT: Before connecting and disconnecting barbecue to gas source, make sure burner controls are in ‘OFF’ position.

• CAUTION: When the barbecue is not in use, the gas cylinder must be disconnected.

• Check that the seals between the appliance and the gas cylinder are in place and in good condition before connecting the gas cylinder.

• Do not use this appliance if it has damaged or worn seals.

• NOTE: If for some reason, ignitor fails to product a spark at the electrode, barbecue can be lit by a long barbecue match with hood open insert
  the match into a hole on the underside of the barbecue and turn gas control to high.

• Check performance of burner prior to installing barbecue plates.

• Do not smoke when attempting to ignite barbecue.

• Never use volcanic rock, heat beads or other material.

• Always use protective gloves when handling hot components.

LIGHTING PROCEDURE

Burner Operation & Ignition System Check

1. With cylinder valve in ‘OFF’ position check the piezo igniter by pushing in and rotating the control knob anti-clockwise. Lift the flame tamer up and check for sparking to the burner.
2. If spark is not evident at the burner ignition point, check that the ignition lead is firmly attached to the control and sparker tip and the electrode is 3 to 4mm away from the burner tube.
3. Ensure the hood is always open before lighting the burner. With sparking established push and turn the control knob to ‘HIGH’.
4. If the burner fails to light after several attempts turn off gas and inspect for obstructions to gas flow.
   If re ignition is necessary while the gas barbecue is still hot, you must wait for a minimum of 5 minutes before commencing to re ignite (this allows accumulated gas fumes to clear).

OPERATION

BURNER OPERATION & IGNITION SYSTEM CHECK

lighting
Piezo igniter is faulty| Use a long barbecue match inserted through the hole on under side of barbecue
Piezo igniter electrode not aligned| Ensure the electrode tip is 3-4mm away from the burner tube
Food is not cooking or is taking too long| Burner has gone out| Check that the gas bottle is not empty and re-ignite the burner
Cooking surface was not given enough time to warm up before the food was applied| Remove the food and give the burner time to warm the cooking surface (5-10 mins)
There is too much food on the cooking surface| Cook smaller portions

OPERATING PROCEDURE

Cooking
The control knob can be turned from ‘HIGH’ to ‘MED’ or ‘LOW’ depending on the heat required.
With the hood down and when roasting the burner must only be used on ‘LOW” or below 220°C.
Servicing
Servicing should be conducted every year or sooner if required.
The appliance must only be serviced by an authorized person.
IMPORTANT
The hood must be in the open position for lighting.
Do not smoke at any time when attempting to ignite the barbecue burners.
Do not leave the barbecue unattended when alight or at anytime during use.
When roasting with the hood down turn the gas control down to maintain a temperature around 200 degree Celsius.

CARE & MAINTENANCE

As with all appliances, proper care and maintenance will keep them in top operating condition and prolong their life. Your new gas barbecue is no exception. By following these cleaning procedures on a timely basis, your barbecue will be kept clean and working properly with minimum effort.
Spiders and small insects occasionally spin webs or make nests in the burner tubes during warehousing and transit.
These webs can lead to a gas flow obstruction which could result in a fire in and around the burner tubes.
Cleaning with a soft brush before use and at least every six months is recommended.
This type of fire is known as ‘FLASH-BACK’ and can cause serious damage to your barbecue and create an unsafe operating condition for the user. Although an obstructed burner tube is not the only cause of ‘FLASH- BACK’ it is the most common cause and frequent inspection and cleaning of the burner tubes is necessary.
Flash-Back
If fire occurs in and around the burner, immediately turn off gas at its source and turn the burner control to ‘OFF’, wait until the barbecue has cooled, then clean the burner tubes and burner ports.
Cleaning the Cooking Surface
After cooking, turn burner control to ‘OFF’ and let barbecue cool before attempting to clean the grill plate or grate. Before first use and periodically, it is suggested that you wash the grill plate and grate in a mild soap and warm water solution.
Care of Cooking Surface
Use and care of the cooking surface is important. Do not use pans on the cooking surface. Do not overheat the cooking surface with the hood down or no food on the cooking surface.
Cleaning the Drip Tray
To avoid fat or grease dripping from the barbecue remove and empty the drip tray after each use. Wait until the drip tray is cool to touch before disposing of contents. The drip tray should be washed periodically in a mild detergent and warm water solution.
IMPORTANT

• Beware of spiders and wasps. Burner tube should be inspected and cleaned periodically.
• This appliance must only be serviced by an authorized person.
• To avoid any flare-ups, it is recommended that the drip tray be checked and emptied regularly.
  Contents of the drip tray may be very hot during cooking. If emptied during extended cooking extreme caution should be taken and direct contact by hand should be avoided at all times.
  Allow to cool completely before disposing of the contents.

SAFE APPLIANCE LOCATIONS

This appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
Any enclosure in which the appliance is used shall comply with the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover. Within a partial enclosure that includes an overhead cover and no more than two walls.
Within a partial enclosure that includes an overhead cover and more than two walls, the following will apply:

• at least 25% of the total wall area is completely open, and
• at least 30% of the remaining wall area is open and unrestricted.

In the case of balconies, at least 20% of the total wall area shall be and remain open and unrestricted.

DIAGRAMMATIC REPRESENTATIONS OF OUTDOOR AREAS

The following figures are diagrammatic representations of outdoor areas. Rectangular areas have been used in these figures – the same principles apply to any other shaped area

Keep your purchase receipt, this will be required to make any claims under the 12 month warranty.

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