wallbox Pulsar Plus Smart Electric Vehicle Charger Installation Guide

June 10, 2024
wallbox

wallbox Pulsar Plus Smart Electric Vehicle Charger Installation Guide
wallbox Pulsar Plus Smart Electric Vehicle Charger

General Specifications

PULSAR & PULSAR PLUS

A – Charging Mode (IEC 61851-1) Mode 3
B – Dimensions without cable 166x163x82 mm
C – Weight without cable 1 kg
D – Operating Temperature -25 °C to 40 °C (50 °C with derating)
E – Storage Temperature -40 ºC to 70 ºC
F – Environmental ratings IP54, IK08 (Medium Resistance)
G – Installation location Indoor and outdoor use
H – Mounting method Stationary equipment mounted on wall
I – Intended use Equipment intended for use by ordinary
J – Location accesses Equipment for locations with non-restricted and

restricted access.
K – Product compliance| CE mark (RED Directive 2014/53/EU and RoHS Directive 2011/65/EU). Main IEC Standards: IEC 61851-1, IEC 61851-21-2, IEC 62196

Electrical Specifications

PULSAR & PULSAR PLUS

PULSAR & PULSAR PLUS 

A – Charging Power 7,4 kW (1P) 11 kW (3P) 22 kW (3P)
B – Rated Voltage AC ± 10% 230 V 400 V 400 V
C – Rated Current 32A 16A 32A
D – Configurable Current from 6A to rated current
E – Rated Frequency 50 Hz / 60 Hz
F – Rated diversity factor (RDF) 1
G – Rated insulation voltage 1430 Vrms
H – Rated impulse withstand voltage 4000 V
I – Overvoltage Category CAT III
J – Residual Current Protection AC 30mA / DC 6mA
K – External RCCB required per local regulations Type A or Type B
L – Protection against electric shock Class
M – Cable Section 5 x 6 mm² (Pulsar) / 5 x 10 mm² (Pulsar Plus)
N – EV supply equipment connection AEVCS permanently connected to the AC

mains supply network

Part Number Structure

PULSAR & PULSAR PLUS

PULSAR & PULSAR PLUS 

XXXX-X-X-X-X-XXX 1 2 3 4 5 6

  1. MODEL
  2. CABLE
  3. CONNECTOR
  4. POWER
  5. ADDITIONAL FEATURE
  6. CUSTOM

Symbol

Safety Warnings

Flying debris, risk of injury

Risk of electric shock. Disconnect and wait 10 mins

Caution.

Sharp element, risk of injurious cuts

Ground earth connection required.

Special waste treatment.

Tools

REQUIRED TOOLS

REQUIRED TOOLS
REQUIRED TOOLS

Mounting Parts

INCLUDED MOUNTING PARTS

REQUIRED TOOLS
REQUIRED TOOLS

Drilling

A. Place the drilling template on the wall and mark the three fixing points.

Drilling

B. Drill holes where the fixing points are marked.

Drilling

C. Insert the anchor screws into the fixing holes.

Lower Connection

Fix the device on the wall by inserting the screws and then the protective caps.
REQUIRED TOOLS
Lower Connection

Make an incision on the rubber grommet for the power supply cable
REQUIRED TOOLS
Lower Connection

Insert the power supply cable through the grommet.
Lower Connection

Rear Connection

Cut the thin plastic area on the back of the charger, and insert the grommet.
REQUIRED TOOLS

Rear Connection

Make an incision on the grommet and insert the power supply cable.
Rear Connection

Fix the device on the wall by inserting the screws and then the protective caps.
REQUIRED TOOLS
Rear Connection

IMPORTANT : Visit the EMS Installation Guide for discovering which features are supported by Pulsar and Pulsar Plus.

Electrical Wiring

A. Single Phase Set-up
Electrical Wiring

B. Three-Phase Set-up
Electrical Wiring

C. Three-Phase No Neutral
Electrical Wiring

D. Bi-phase No Neutral
Electrical Wiring

E. Bi-phase Set-up
Electrical Wiring

VFor Pulsar, tighten the terminal screws up to 0.9 Nm. Do not over-tighten.

Ensure that the maximum voltage is less than 264 V between L & N inputs.
Instaructions
Dimensions

Closing the Charger

Position the current selector to an appropriate setting.

POSITION 0 1 2 3 4 5 6 7 8 9
CURRENT (A) R 6 10 13 16 20 25 32 R R

Closing the Charger

Attach the open end of the communications cable

Closing the Charger

Tighten the security screw. Recommended tightening torque 0.7 Nm +/- 10%.

Closing the Charger

Installing the Plug Holder

Place the plug holder on the wall and mark the fixing points.

Installing the Plug Holder

Drill holes where the fixing points are marked.
REQUIRED TOOLS
Installing the Plug Holder

Insert the anchor screws into the fixing holes.

Fix the device on the wall by inserting and tightening the screws.
REQUIRED TOOLS
Installing the Plug Holder

Registering the Charger

Locate the Serial Number (SN) and the UID of your charger

Download the myWallbox App and register.


Add your charger by introducing the requested data.
Button Icon

ONLY FOR PULSAR

Configure the device in the advanced settings
settings Icon

Select the Earthing type manually. Remember to unlink the charger if you are the installer.
Button Icon

Check for latest updates

PULSAR

Earthing Protection

This section outlines the information for installation of Wallbox Pulsar Plus in the UK region .

Part Numbers Affected: PLP1-X-X-2-F-XXX-A

In the UK region, the PME system with an incoming earthing point is widely used by residential and business electricity consumers. The RCCB does not provide protection against open circuit PME faults, so touch voltage hazards could occur without triggering a disconnection of the mains electricity supply to the building.

To follow and be compliant with the regulations specified by IET in clause 722.411.4.1(iv), Wallbox Pulsar Plus uses a technology that enables you to directly connect your charger to a PME supply.

The Wallbox Pulsar Plus UK charger now includes a safety monitoring system to detect potential earth-neutral faults. If faults are detected in the circuit, the charge cycle ends thus isolating the vehicle from the power supply.

This removes the risk of touching the vehicle and a potential shock if earth- neutral fault is present.

Wiring Diagram
Wiring Diagram

Safety and Maintenance Instructions

  • Installation, maintenance, & servicing of the charger must be performed only by **qualified personnel per the applicable local regulations. Unauthorized installation and modifications make the manufacturer warranty void**
  • Do not use if the enclosure or connector is broken, cracked, opened, or shows any indication of damage. Please contact your distributor
  • Do not touch the charging cable if the connector emits smoke or begins to melt. if possible, stop charging
  • Power off the charger before opening the cover or cleaning the unit. Do not use cleaning solvents on any part of the charger. Use a clean, dry cloth to remove dust and dirt. Do not open the cover in rain
  • Take appropriate precautions with electronic medical implants
  • Use the Wallbox charger under the operating parameters and within normal ambient conditions specified in the General and Electrical Specifications.
  • Ventilation not supported
  • It is not recommended to install the charger in a position that has direct sunlight or under extreme weather conditions.

Simplified EU declaration of conformity
Hereby, Wallbox declares that the equipment (Pulsar/Pulsar Plus) is in compliance with all regulations applicable and with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet Address: https://support.wallbox.com/en/knowledge-base/ce- declaration/

Safety Recommendations

  • Follow all the safety and installation instructions carefully
  • Failure to follow instructions may be a safety hazard and/or cause equipment malfunction
  • Any resulting damage due to disregard or actions contrary to the instructions in this manual is excluded from the product warranty.

Connector Recommendations and Installation Instructions

  • Do not use if the charging cable is frayed, has broken insulation, or has any signs of damage or the vehicle plug or electrical outlet is dirty, wet, or damaged
  • Do not use the charging cable with a cable adaptor or an extension cable
  • Under any circumstances, do not tighten the charging cable while it is connected
  • It is mandatory use the plug holder provided with the unit to protect the connector from dirt and other weather elements and from slipping during usage.

Installation Instructions
https://support.wallbox.com

  • Ensure that the mounting surface can adequately support the weight of the charger and withstand mechanical forces associated with usage
  • The charger must be permanently connected to the electrical Earth of the installation
  • Install the charger in a sufficiently ventilated area. Avoid installing the charger near flammable, explosive, or combustible materials, chemicals or solvents, gas pipes or steam outlets, radiators or batteries, and areas prone to flooding, high humidity and running water.


Electrical Protection

  • The power supply line must be wired to an existing installation and be
    in accordance with local regulations.

  • The charger must be electrically protected by installing externally a Miniature Circuit Breaker (MCB) and a Residual Current Circuit Breaker (RCCB).

  • MCB: Recommended C curve, 6kA rated short-circuit capacity. Rated current according to power supply and charger setting but no more than 32 A.

  • RCCB: According to local regulations, Type A or Type B. Manual reset type only. Local regulations may require an emergency switch to be installed externally.


Disposal Advice

In accordance to the Directive 2012/19/EC, at the end of its useful life, the product should not be disposed of as urban waste. It should be taken to a collection center or to a distributor that provides disposal of special and differentiated waste.

Limited Warranty

  • Wallbox warrants this product against defects in materials and workmanship for a period of 3 years from the date of purchase
  • During this period, at its discretion, Wallbox will either repair or replace any defective product at no charge to the owner
  • Replacement products or repaired parts will be guaranteed for only the unexpired portion of the original warranty or six months whichever is greater.
  • Any defect resulting from any accident, misuse, improper maintenance, or normal wear and tear is not covered by the limited warranty
  • Substitution or incorporation of any part by the client will be considered as incorrect usage
  • Except to the extent permitted by applicable law, the terms of this limited warranty do not exclude, restrict, or modify, and are in addition to, the mandatory statutory rights applicable to the sale of the product to you. If you believe your product is defective, contact Wallbox for instructions on where to send or bring it for repair.

Legal Notice

Any information in this manual may be changed without prior notice and does not represent any obligation on the part of the manufacturer. Images in this manual are for illustration purpo- ses only and might differ from the delivered product.

For more information on setting up your charger, visit the Wallbox Academy pagehttps://support.wallbox.com

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References

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