XTM 160W Folding Solar Panel Kit Instruction Manual

: June 9, 2024
: XTM

XTM 160W Folding Solar Panel Kit

XTM-160W-Folding-Solar-Panel-Kit-product

Please ensure that you have read the product manual and instructions in full prior to use. Failure to do so may result in incorrect operation and therefore impact on the product’s performance.

SAFETY/WARNING

Before using the XTM folding solar panel kit ensure the instructions have been read and understood.
The folding solar panel kit is not intended for use by young children or infirm persons. Please keep away from pets.
The XTM folding solar panel kit is designed to charge most 12-volt battery types including Flooded (Lead-acid), Gel, Sealed/Mat(AGM), and VRSLA batteries.
Always wear the appropriate Personal Protective Equipment (PPE) when working near batteries. This includes gloves and eye protection.
Ensure the battery is being charged in a well-ventilated area. Explosive gases may escape from the battery during charging. Never charge a battery in a closed-off space or in an area without ventilation.
Never smoke, use an open flame or create sparks near a battery or charger whilst charging as gases may cause an explosion. Please keep burning cigarettes, flames or other ignition sources away from the charging battery at all times.
Do NOT attempt to use the folding solar panel kit if the cables or plugs are damaged. These units do not contain serviceable parts. To avoid a hazard ensure that any damage to the unit, cable or plugs are replaced by a qualified technician.
Do NOT disassemble the folding solar panel kit. The warranty will be void if this instruction is ignored.
If the battery is still connected in the vehicle, ensure the vehicle ignition is switched off before charging the battery.
Do NOT place the folding solar panel kit on fabric/leather /vinyl seats.on the battery or balanced in the engine bay.
Never charge a frozen battery, non-rechargeable or dry cell battery. A compatible solar controller is required to charge the lithium battery. The included controller is not suitable for lithium batteries.
The XTM folding solar panel kit may have sharp edges-please handle with care.
Do NOT bend or scratch the folding solar panel kit.
Do NOT walk, sit or place heavy items onto the folding solar panel kit or the kit in the bag.
Do NOT use a high-pressure hose to clean the folding solar panel kit. Use a clean microfiber cloth to clean the folding solar panel kit surfaces.

XTM 15A MPPT SOLAR CHARGER CONTROLLER

Do NOT disassemble or attempt to repair the controller.
Power connections must remain tight to avoid excessive heating from a loose connection.
Only charge 12V batteries that comply with the parameters of the controller.
Battery connection may be wired to one battery or a bank of batteries.
Keep in a dry well-ventilated area.

IMPORTANT!
If load wires are not used it is recommended that these wires are covered.

Connection of components to the controller MUST be completed in the sequence outlined in the following Wiring diagram, paying particular attention to the “+” and “·” wiring. When disconnecting components, the order is reversed.
After turning the controller on, check that the LED indicator is green (if not green, please refer to section 8. Troubleshooting).

Load self-test function
Load self-test function the load will show as on when the controller is switched on.

FIRST AID & BATTERIES

For advice, contact the Poisons Information Centre in Australia (PH:13 1126)
If battery acid makes contact with the skin or clothing, wash immediately with soap and water.
If battery acid makes contact with the eyes. hold eyelids apart and flush the eye continuously with fresh running water for at least 15 minutes or until the Poisons information center advises you to stop.
If battery acid is swallowed, do not induce vomiting. Drink a glass of water and seek medical assistance.

SPECIFICATION

$XTM-160W-Folding-Solar-Panel-Kit-fig- $2$$

PLU 628704
Construction Monocrystalline solar panels
Max power (Nom.) 160W
Dimensions (folded) 535×824×75mm
Dimensions (open) 1073×824×35mm
Max power voltage 19.7V
Max power current 8.16A
Open circuit voltage 23.4V
Short circuit current 8.55A
Power Tolerance ‡3%
Cable length 5+0.9 Metre
Operating temperature -40°C to +85°C
Standard test conditions AM1.5 1000W/m? 25°C
Manufactured in China

CAUTION:

Use and store the product in a dry and well-ventilated location.
Do not use near-flammable liquids or explosives.
Stop use immediately if any wires become loose or electronic components are exposed.

INSTALLATION GUIDE

Step 1:
Locate a clear sunlit area free from overhanging branches or heavy shade.

Step 2:
Unfold the solar panels, and adjust the two supports to a suitable angle.

Step 3:
Always face the front side of solar panels toward the sun.

Note:
To ensure the maximum possible output, it is recommended that the Solar Panels are regularly moved to follow the sun’s movement throughout the day.

HOW TO CHARGE A 12V BATTERY

$XTM-160W-Folding-Solar-Panel-Kit-fig- $5$$

First, connect the battery to the controller.
Second, connect the load to the controller.
Last, connect the solar panel to the controller.
NOTE: Heavy loads should be connected to the battery directly.

XTM 15A MPPT SOLAR CHARGE CONTROLLER

SAFETY INFORMATION

Read all of the instructions in the manual before installation.
DO NOT disassemble or attempt to repair the controller.
Do disconnect the solar module before installing or moving the controller.
Power connections must remain tight to avoid excessive heating from a loose connection.
Only charge batteries that comply with the parameters of the controller.
Battery connection may be wired to one battery or a bank of batteries.
Risk of electric shock due to the high voltages produced, from the photovoltaic (PV) and load when controller is in use.

OVERVIEW

The XTM 15A MPPT Solar Charge Controller adapts to the Maximum Power Point Tracking (MPPT) charging method. This enables the systems charging and discharging management to obtain the most radical optimization, increases system flexibility, and reduces overall system running cost. This controller supports a variety of battery types, including sealed, gel & flooded batteries. It can also be used around the home in many applications, such as home solar systems, solar lighting & garden lamps.

Features

Advanced Maximum PowerPoint Tracking (MPPT) technology
Long lifespan design, made from high-quality components within an aluminum housing
Ultra-fast tracking speed & efficiency
Accurately recognizes & tracks multiple power points
Photovoltaic (PV) power limitation function

PRODUCT SPECIFICATIONS

$XTM-160W-Folding-Solar-Panel-Kit-fig- $6$$

NOTE:

The waterproof cap must be fitted to prevent water & dust from entering the unit.
COM adapter is not available with this unit

WIRING

IMPORTANT!
If load wires are not used it is recommended that these wires are covered.

Connection of components to the controller MUST be completed in the sequence outlined in the following Wiring diagram, paying particular attention to the “+” and 11-11 wiring. When disconnecting components, the order is reversed.
After turning the controller on, check that the LED indicator is green (if not green, please refer to section 8. Troubleshooting).

Load self-test function
Load self-test function – the load will show when the controller is switched on.

LED INDICATORS

$XTM-160W-Folding-Solar-Panel-Kit-fig- $8$$

LOAD WORKING MODE

Note:
The controller’s ‘ON’ status indicator, is defaulted to show Load.

INBUILT CONTROLLER PROTECTIONS

Photovoltaic (PVI Protections:

PV Over Current
Where PV over current occurs, battery charging will be limited to the maximum battery current rating. Oversized solar arrays will therefore not operate at peak power.
PV Short Circuit
Where PV short circuit occurs, or PV input short circuits on low power, charging will stop, the controller will turn off and the led will not be illuminated. Disconnect PV input from the controller and check for short circuits in the wiring and reconnect.
WARNING:
Damage to the controller may occur where PV input short circuits on high power.
PV Reverse Polarity
Where reverse polarity occurs, check the wire connections and resume normal operation.
WARNING: If this controller is connected to a different PV to the one supplied and the power from that solar panel (PV) is greater than 3OOW/12V(6OOW/24V) damage WILL occur to the controller.

Battery Protections:

Reverse Polarity
Where battery reverse polarity occurs, check wire connections and resume normal operation.
Over Voltage (16V)
Where overvoltage is detected, the controller will stop charging the battery, to prevent damage to the battery. Refer to section 9 Technical Specifications.
Over Discharge (11.1V)
Where over-discharge (low voltage) is detected, the controller will stop the power supply to load, to prevent damage to the battery. Refer to section 9 Technical Specifications.
Overheating
The controller monitors environmental temperature via a sensor. Where environmental temperatures exceed 65°C, the controller will cease charging until the temperature reaches 55°C. after which charging will resume.
Temperature Sensor Error
If the temperature sensor faults, the controller will continue to charge/discharge the battery at the default temperature of 25°C, to prevent damage to the battery from overcharging & low voltage.
Load Overload
The controller will disconnect the load where the load current exceeds the maximum load current rating of 1.05 times (15. 75 amps). Where overload does occur, reduce load demand and restart the controller.
Load Short Circuit
The controller will disconnect the load if a short circuit (greater than or equal to 60 amps) occurs and will attempt reconnection 5 times. If reconnection attempts fail, the user must clear the short circuit by disconnecting the controller from the circuit, checking all the wiring for the short circuit, and reconnecting the controller (follow the steps outlined on the front of the controller) to reset. If the restart fails, please refer to

Troubleshooting.

TROUBLESHOOTING

$XTM-160W-Folding-Solar-Panel-Kit-fig- $9$$ $XTM-160W- Folding-Solar-Panel-Kit-fig- $10$$

Where overload or short circuit occurs and the controller ceases charging, it will then attempt auto-recovery 5 times, in the following timing intervals: 5s, Os, 15s, 2Os and 25s.

TECHNICAL SPECIFICATIONS

$XTM-160W-Folding-Solar-Panel-Kit-fig- $11$$

DISCLAIMER

Under the following conditions, the product warranty does not cover/apply:

Damage caused through misuse, including use within unsuitable environments.
Damage is caused as a result of PV, load current, voltage, or power exceeding the rated value of the controller.
Damage caused by use in excessively hot environments.
If the controller has been disassembled, opened, or altered by the user
Damage is caused by natural elements, for example, lightning.
Damage caused during transportation by the user.

FREQUENTLY ASKED QUESTIONS

Q. What type of batteries can be used with the solar battery charger kit?
A. Deep Cycle, Gel, AGM, VRSLA, and Flooded batteries. A compatible solar controller is required to charge the lithium battery. The included controller is not suitable for lithium batteries.

Q. Will the folding solar panel overcharges my battery?
A. No. The Solar battery charger kit controller ensures that a steady charge is supplied to the battery without overcharging.

Q. Can I extend/lengthen the battery lead wire?
A. If the lead is extended, this can result in a loss of voltage causing insufficient power to be transferred from the Solar Panels to the battery. Product modifications will void your warranty.

Q. How do I clean the solar battery charger kit panels?
A. Dust & dirt should first be swept off the panel surface using a soft brush or a microfiber cloth then using microfiber to wipe the panel surface to remove remaining dirt & grime. It is recommended that any bird droppings be removed as soon as possible to avoid surface damage.

Q. Is the 160W Folding Solar Panel Kit water-resistant or waterproof?
A. Yes, the solar panel is water resistant to a rating of IP65.

Q. Is the 12V 15A MPPT Solar Charge Controller waterproof?
A. Yes, the controller is IP68 rated, waterproof, and dustproof.

Q. What is photovoltaic?
A. The photovoltaic(PV) effect is solar cells that produce direct current electricity from sunlight which can be used to power equipment or to recharge a battery.

WARRANTY

Our product is guaranteed to be free from quality and manufacturing defects for a period of 12 months.

If your product becomes defective during this period, SRGS PTY LTD will offer you either a replacement, credit or refund if a product is faulty; wrongly described; different from the sample shown to you, or does not do what they are supposed to do. This warranty will not cover substantially modified products; misuse or abuse of the product contrary to user instructions or packaging label; change of mind and normal wear and tear.

Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and failure does not amount to a major failure. To claim the warranty, take the product to the front Service Desk of your nearest store of purchase. You will need to show a receipt or other proof of purchase. Additional information may be required to process your claim. Should you not be able to provide proof of purchase with a receipt or bank statement, identification showing your name, address, and signature may be required to process your claim.

Any expenses relating to the return of your product to the store will normally have to be paid by you. For online store purchases, SRGS PTY LTD will pay for the return freight for any product assessed as having a major failure. The benefits to the customer given by this warranty are in addition to other rights and remedies of the Australian Consumer Law in relation to the goods or services to which this warranty relates.

This warranty is provided by SRGS PTY LTD, 6 Coulthards Avenue, Strathpine QLD 4500, Australia. Phone: 1300 880 764.