Dwyer 4B Series 8B DIN Temperature Process Loop Controller Instruction Manual

Bulletin E-90-BPC
Series 4B, 8B, 16B and 32B Microprocessor
Based Temperature Process Control
Specifications – Installation and Operating Instructions
Instruction Manual

MODEL NUMBER IDENTIFICATION

GETTING STARTED

1. Install the control as described on page 4.
2. Wire your control following the instructions on pages 6-7. Please read the Precautions section located at the end of this manual before wiring the control.
3. For best results when programming changes are necessary, make all changes to the Initial Setting mode (Pages 20-22) before making changes to the Regulation Mode (Pages 17-19) or Operation Mode (Pages 15-16). If any error messages occur, check the Diagnostic Error Message Section (Page 26) for assistance.

INSTALLATION

Mount the instrument in a location that will not be subject to excessive temperature, shock, or vibration. All models are designed for mounting in an enclosed panel.
Select the position desired for the instrument on the panel. Prepare the panel by cutting and deburring the required opening per the panel cut out dimensions listed below. Follow the mounting instructions listed on page 5. Lastly, wire the controller per the appropriate wiring diagram listed on page 6.

PANEL CUTOUT DIMENSIONS

MOUNTING METHOD

Step 1: From the front of the panel, slide the controller housing through the cut out. The housing gasket should be against the housing flange before installing.
Step 2: Insert the mounting brackets into the mounting grooves on the top and bottom of the controller (16B, 8B, and 4B). For the 32B, slide the mounting collar over the housing from the rear of the panel.
Step 3: Push the mounting brackets forward until the bracket stops at the panel wall.
Step 4: Insert and tighten the screws on the bracket to secure the controller in place. (The screw torque should be 0.8 kgf-cm).

Mounting Bracket Installation

16B/4B/8B Mounting Method

32 Mounting Method

WIRING
Do not run thermocouple or other class 2 wiring in the same conduit as power leads. Use only the type of thermocouple or RTD probe for which the control has been programmed.
Maintain separation between wiring of sensor, auxiliary in or out, and other wiring. See the Initial Setting Menu for input selection.
For thermocouple input always use extension leads of the same type designated for your thermocouple.
For supply connections use No. 16 AWG or larger wires rated for at least 75˚ C. Use conductors only. All line voltage output circuits must have a common disconnect and be connected to the same pole of the disconnect.
Input wiring for thermocouple, current, and RTD; and output wiring for current 14 VDC is rated CLASS 2.
Control wiring as show below:

Terminal Identification

Terminal Identification (Continued)

Wiring for 4 to 20 mA Transmitter Inputs

Note: 16B terminal layout used in above example. Use appropriate terminal layout for selected controller.

FRONT KEY FUNCTIONS

Key functions are as follows:

| INDEX: Pressing the INDEX key advances the display to the next menu item.
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| UP ARROW: Increments a value or changes a menu item. If pressed during the Operation Mode, the set point value will be increased.
| DOWN ARROW: Decrements a value or changes a menu item. If pressed during the Operation Mode, the set point value will be decreased.
| ENTER: Stores the value or item change. If not pressed, the previously stored value or item will be retained. When pressed during the Operation Mode, the controller switches to the Regulation Mode. If held for more than 3 seconds during the Operation Mode, the controller switches to the Initial Setting Mode. If pressed during the Regulation Mode or Initial Setting Mode, the controller will return to the Operation Mode.

SECURITY FEATURES

The B series controller has two built in security lock settings to prevent unauthorized personnel from changing parameter settings. These parameters are set in the Operation Mode.
The LoC1 setting affects all parameters in the controller. If LoC1 setting is enabled, the operator will have to unlock the controller to make any changes to the controller’s parameters.
The LoC2 setting affects all parameters except the set point. If LoC2 setting is enabled, the only parameter that the operator will be able to change is the set point. In order to change any other parameters, the operator will have to unlock the control before making a change.
In order to unlock the control, the operator must depress the ENTER and INDEX key simultaneously.

CONTROL OPERATION DESCRIPTION

The HOME display is the normal display while the control is operating. If no errors or functions are active, the HOME display will indicate the Process Variable (the temperature, pressure, flow, %RH, etc.) that is being measured on the top display and the Set Variable on the bottom display.
Items that can change the HOME display are the Ramp and Soak function and any error messages. Descriptions of these special displays follow.
If the Ramp and Soak feature is active, then bottom display will show the current execution pattern and current execution step. The UP and DOWN arrows can be pressed to change the bottom display to show the Set Point (SP) of the current execution step or the Time Remaining (r-ti) of the current execution step. After changing the bottom display to either the Time Remaining or the Set Point, the ENTER key must be pressed to display the values.
Error Messages are shown on page 26.

OPTIONS

Event Input
When the controller is ordered with the Event Input Option (See page 3 for ordering information), two event inputs are available. The event input is triggered by contact closure between event 1 (EV1) or event (EV2) contact terminal and signal ground (SG) contact terminal.
Event 1 controls the output operation of the control. When the event 1 contact terminals are open, the output is active. When the event 1 contact terminals are closed, the output is deactivated.
The outputs can also be controlled via the Run/Stop parameter using the front keypad or by using the RS-485 communications.
Event 2 allows the user to switch between two temperature set points. Each temperature set point has independent control parameters.
Current Transformer Alarm Function
The current transformer option allows the user to have an alarm contact trigger due to a loss of current or a surge in current to the control output. When using the current transformer input, the desired alarm contact should be set to alarm type 13 in the Initial Setting Menu (Page 21). The current transformer should be wired according to the appropriate wiring diagram on page 6 and page 7. The high and low alarm set points can be set from 0.5 to 30 Amps. The display resolution is 0.1 Amps and the accuracy is ±0.5 Amps with the included current transformer.

Heating, Cooling or Dual Loop Control
Temperature Control can be achieved by either heating or cooling. In the B series controllers, heating and cooling can be operated simultaneously using Dual Loop Output Control to maintain a temperature set point. When Dual Loop Output Control is used, control outputs must be connecting to the heating and cooling devices. Please refer to the following for the operation of each setting.
Control Modes are selected by changing the S-HC parameter in the Initial Setting Mode.
Select HEAt, for heating or reverse acting control for output 1. If selected, output 2 will become alarm 3.
Select CooL, for cooling or direct acting control for output 1. If selected, output 2 will become alarm 3.
Select H1C2 or C1H2 for Dual Loop Output Control for output 1 and 2. If H1C2 is selected, output 1 would be fore heating or reverse acting control and output 2 would be for cooling or direct acting control. If C1H2 is selected, output 1 would be for cooling or direct acting control and output 2 would be for heating or reverse acting control.
Setting the control mode to PID when the controller is set for Dual Loop Output Control Activates the Proportional Band Coefficient (CoEF) parameter and the Dead Band (dead) parameter.
The Proportional Band Coefficient (CoEF) sets the Proportional band value for Output 2 based on the Proportional band of output 1. The Proportional Band of Output 2 would be equal to the Proportional Band (Pn) of Output 1 multiplied by the Proportional Band Coefficient (CoEF). The Integral Time (in) and the Derivative Time (dn) will be the same for both Outputs.
The Dead Band (dEAd) parameter sets an area in which the heating and cooling outputs are operating at 0% on. The Dead Band is centered on the Set Point in Dual Loop Output Control mode. Please see the Dead Band illustrated on page 19.

RAMP/SOAK PROGRAMMING AND OPERATION

The ramp/soak feature offers a great deal of flexibility by allowing changes in the set point to be made over a predetermined period of time.
Theory of Operation
The B series controls offer a very simple approach to programming a ramp function. Rather than requiring the operation to calculate an approach rate (usually in degrees per minutes), the B series does the calculation internally. Thus, the operator only needs to program the target set point and the time desired to reach that point. When the ramp segment is executed by the control, it calculates the ramp required to move the process from the starting value (current PV) to the desired value (programmed SP) in the time allowed.
Soaks (or dwells) are ramp segments where the target set point is the same as the beginning process value. This allows for multistage ramps without wasting intermediate soak steps.
Care must be taken, however, that the process does actually reach the soak value before the soak time starts. If not, the next segment will calculate a slope from the starting PV to the target SP. Depending on your process requirements, this difference may be important.
Make sure to test any program for desired results before running production material.
Do not operate auto-tuning while a ramp function is operating. The ramp function will prevent self tune from operating properly. Make sure that all tuning is set up before
operating ramp/soak.

Program Setup
All of the programming for the Ramp/Soak function is done in the Initial Setting Mode. You may wish to work out your program on paper before going into the programmer menu sequence.
In the Initial Setting  Mode, go to the Control Mode (CtrL) parameter. Set the parameter to ProG. Press INDEX to the Pattern Editing parameter (PAtn). Use the arrows to select the desired pattern to edit. By setting the Pattern Editing parameter to off, pressing the INDEX key brings up the next parameter in the Initial Setting mode. The Ramp and Soak function is supported by 8 different patterns (pattern numbers 0 to 7). Each pattern contains 8 steps (step numbers 0 to 7) for set point and execution times, one link pattern (Linn) parameter, one cycle parameter (CyCn), and one actual step parameter (PSYn).
The default of step 0 in pattern 0 is a soak function. The control should be programmed to reach the Set Point (SV) temperature, X, after the execution time, T. The unit will control the process temperature (PV) to reach temperature X and the keep the temperature at temperature X. The execution time T is determined by the execution time (ti00) for step number 0. The target set point (SP00) for step number 0 should equal the Set Point (SV) temperature.
After the first step, program SP01 and ti01 through SP07 and ti07 for the first pattern. The target set point value (SP0n) is in actual units just like your Set Point (SV). If the control is set for temperature, then the target set point displays are in temperature. If the control is programmed for some other engineering unit, the target set point displays will be set in that unit. The target execution time (ti0n) is in units of time, (hh.mm). The step parameters will be followed by the Actual Step parameter, Cycle parameter, and the Link parameter for each pattern.
The Actual Step parameter (PSYn) sets the last executable step for the current pattern. For example, if the Actual Step parameter is set to 2 for pattern 0, then the program will only run steps 0, 1, and 2 for pattern 0.
The Cycle parameter (CyCn) determines how many times the current pattern is repeated.
For example, if the Cycle parameter for pattern 0 is set to 2, the steps in pattern 0 will be repeated twice before moving on to the next pattern.
The Link parameter (Linn) assigns the next pattern for the program to execute. For example, if the Link parameter is set to 3 for pattern 0, the program will skip patterns 1 and 2 and start executing pattern 3 after pattern 0 is complete. If the Link parameter is set to oFF, the program will stop after executing the current pattern and the temperature will be maintained at the set point of the last step executed.

Execution
The execution of the ramp and soak feature is initiated through the Run/Stop parameter, (rS) in the Operation Mode.
The Run/Stop parameter has four possible values.
If the Run/Stop parameter is set to rUn, the program will start to execute in order from step 0 of the start pattern.
If the Run/Stop parameter is set to Program Stop (PStP), the program will stop and maintain the temperature of the last set point before the program was halted. When the Run/Stop parameter is restarted, the program will restart and execute from step 0 of the start pattern.
The start pattern selection (Ptrn) is only available when the Run/Stop parameter is set to Program Stop.
If the Run/Stop parameter is set to Program Hold (PHod), the program will be paused and the temperature will be maintained at the set point temperature that was active prior to the program hold. Once the Run/Stop parameter is set back to run, the program will follow the step before the hold and start to execute through the rest of the program.
Display
During ramp and soak program control, the SV default display is P-XX, where P indicates the current execution pattern and XX indicates the display item to Set Point Value (SP) or Residual Time (r-ti). The Set Point Value will display the temperature set point of the current execution step in the SV display. The Residual Time will display the remaining time of the current execution step in the SV display. After selecting the Set Point Value or Residual Time, the ENTER key must be pressed to accept the display change.

PROGRAMMING AND OPERATION FOR PID

Theory of Operation
The PID method of control is based on the individual tuning of proportional band values, integral time values, and derivative time values to help a unit automatically compensate for changes in a control system. The proportional band is the range around the set point in which the control’s proportioning takes place. The control increases or decreases the output proportionately to the process temperature’s deviation from the set point. The integral time eliminates undershoot and overshoot of the set point by adjusting the proportioning control based on the amount of deviation from the set point during steady state operation. The derivative time eliminates undershoot and overshoot by adjusting the proportioning control based on the rate of rise or fall of the process temperature. The integral deviation offset correction (ioFn) improves the speed in which the process value reaches the set point value.
If this parameter is set to zero, the output will be zero when the process value is equal to the set point value. If the integral time parameter is used only to eliminate steady state error, it may take a long time to reach the set point because it needs time to accumulate the error.
This parameter defines the default output level on start up. When the integral time is set at 0, then the proportional derivative offset correction (PdofF) would replace the integral deviation offset correction, but serves the same function.
Program Set Up
In order to use the PID function in the B series controllers, the Control Mode will have to be set to PID in the Initial Setting Menu. After changing the Control Mode, the PID parameters can be accessed in the Regulation Menu. The PID parameters can either be programmed manually or they can be set by the controller using the auto tune function. The auto tune will use trial and error to tune the PID parameters to give the control the most precise control.
Since the time to accurately tune the control may differ depending on the process, the controller can also be manually tuned to known PID values prior to running auto tune. The Run/Stop parameter must be set to run in order to start auto tuning.
The B series controller has four user-defined profiles (PID0 to PID3) of PID values along with an auto selection function (PID4). Each set of PID values includes a set point value (Svn), proportional band (Pn), integral time (in), derivative time (dn), and integral deviation setting (iofn). If PID4 is selected, the controller will pick which set of user defined parameters to use based on how close the set point value of the profile is to the current process value.

DESCRIPTION OF MENU STRUCTURE
The programming for the controller is broken down into three menus (Operation, Regulation, and Initial Setting). Upon normal operation, control will be in the Operation Menu.
OPERATION MENU
Pressing the INDEX key will cycle through the below menu items. The parameter will be displayed in the top display, while its value will be displayed in the bottom display, except for the set point which is displayed in the bottom display on the Home Display. The UP and DOWN arrows change the values of the parameters. The ENTER key must be pressed after any changes.

| Adjust the set point value – Can be any numerical value between the upper and lower limit of the temperature range.
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| Select Run – Stop Output Control.
Activates outputs and Starts Ramp/Soak.
De-activates outputs and Stops Ramp/Soak.
Halts Ramp/Soak program, outputs remain active. Only available during ramp/soak operation. Program restarts at Step 0 of Start Pattern.
| Pauses Ramp/Soak program, outputs remain active. Only available during ramp/soak operation. Program restarts at step
prior to program being held.
| Set Start pattern for Ramp/Soak. Only available when r – S set to PStP.
| Number of digits to the right of the decimal. Decimal PointPosition can be set for all Inputs except for B, S, and R type
thermocouples.
| Alarm 1 High Set Point. May not appear depending on ALA1 setting in Initial Setting Menu.
| Alarm 1 Low Set Point. May not appear depending on ALA1 setting in Initial Setting Menu.
| Alarm 2 High Set Point. May not appear depending on ALA2 setting in Initial Setting Menu.
| Alarm 2 Low Set Point. May not appear depending on ALA2 setting in Initial Setting Menu.
| Alarm 3 High Set Point. May not appear depending on ALA3 setting in Initial Setting Menu.
| Alarm 3 Low Set Point. May not appear depending on ALA3 setting in Initial Setting Menu.
| Set front panel security lock.
| Lock all settings.
| Lock all settings except the set point.
| Display the % output value for output 1. In manual mode, this value can be changed using the up and down arrows.
| Display the % output value for output 2. In manual mode, this value can be changed using the up and down arrows.

REGULATION MENU
Press the ENTER key while at the Home Display in order to access the Regulation Menu.
Pressing the INDEX key will cycle through the below menu items. The parameter will be displayed in the top display, while its value will be displayed in the bottom display. The UP and DOWN arrows change the values of the parameters. The ENTER key must be pressed after any changes.

| Auto Tune. The controller will evaluate the process and select the PID values to maintain good control. Only available when the control mode is set to PID.
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| Start learning the process. After the process has been learned the menu will revert to oFF.
| Disables Auto Tune.
| Selection of PID profile. The controller can store up to 4 PID profiles. The top display will show the PID profile and the
bottom display will show the target set value for that profile. When Pid4 is selected, the controller will automatically select
which PID profile to use based on the target set values. Only available when control mode is set to PID. See Programming
and Operation of PID function for more information. (n = 0 to 4)
| Target Set Value associated with each PID Profile. (n = 0 to 3).
| Proportional Band Setting associated with each PID Profile. (n =0 to 3).
| Integral time (reset time) associated with each PID Profile. (n = 0 to 3).
| Derivative time (rate time) associated with each PID Profile. (n = 0 – 3).
| Integral Deviation Offset Correction associated with each PID Profile. (n = 0 to 4)
| PD Offset Correction Setting. only available when control mode is set to PID and integral time = 0. See Programming
and Operation of PID function for moving information.
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| Heating Hysteresis (Differential) Setting. Sets the value for the amount of difference between the turn off point (set point) and the turn on point. Figure A shows the output behavior for a heating (reverse acting) application. Only available when
control mode set to on/off control.
| Cooling Hysteresis (Differential) Setting. Sets the value for the amount of difference between the turn off point (set point) and the turn on point. Figure A shows the output behavior for a cooling (direct acting) application. Only available when control mode set to on/off control.

Figure A: Output behavior for Heating/Cooling On/Off Applications

| Heating Control Cycle Setting. Defines the duration for one output period or cycle for output 1. Only available when control
mode is set to PID or ProG and Output 1 is set for heating.
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| Cooling Control Cycle Setting. Defines the duration for one output period or cycle for output 1. Only available when control
mode is set to PID or ProG and Output 1 is set for cooling.
| Control Cycle setting for output 2. Defines the duration for one output period or cycle for output 2. Only available when control mode is set to PID and Dual Loop Output Control.
| Proportional Band Coefficient. Sets the value of the proportional band for output 2. The proportional band of output 2 is equal to the proportional band of output 1 multiplied by the proportional band coefficient. This parameter is only available when the control mode is set to PID and Dual Loop Output Control.
| Dead Band. The zone centered on the set point in which the control is thought to be at the desired set level. The outputs will be turned off at this point unless there is an integral deviation offset or the dead band is negative. This parameter is only shown when the control is set to Dual Loop Output Control.

Output operation of ON/OFF control during dual loop output control.

Figure B: Output Operation during dual loop control

| Process Temperature Offset. This feature allows the input value to be changed to agree with an external reference or to compensate for sensor error.
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| Analog Output High Limit: Sets the actual upper limit of the analog output when the control’s output is operating at 100%.
Only available for analog output models.
| Analog Output Low Limit. Sets the actual lower limit of the analog output when the control’s output is operating at 0%.
Only available for analog output models.

INITIAL SETTING MENU
Press and hold the ENTER key for at least 3 seconds while at the Home Display in order to access the Initial Setting Menu. Pressing the INDEX key will cycle through the below menu items. The parameter will be displayed in the top display, while its value will be displayed in the bottom display. The UP and DOWN arrows change the values of the parameters. The ENTER key must be pressed after any changes.

| Input Selection. Select one of the following input types from the below table. For Current inputs, a 250 Ohm Resistor must
be wired across the input terminals.
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Input Temperature Sensor Type| LED Display| Temperature Range
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Thermocouple TXK type| | -328 ~ 1472°F (-200 ~ 800°C)
Thermocouple U type| | -328 ~ 932°F (-200 ~ 500°C)
Thermocouple L type| | -328 ~ 1562°F (-200 ~ 850°C)
Thermocouple B type| | 212 ~ 3272°F (100 ~ 1800°C)
Thermocouple S type| | 32 ~ 3092°F (0 ~ 1700°C)
Thermocouple R type| | 32 ~ 3092°F (0 ~ 1700°C)
Thermocouple N type| | -328 ~ 2372°F (-200 ~ 1300°C)
Thermocouple E type| | 32 ~ 1112°F (0 ~ 600°C)
Thermocouple T type| | -328 ~ 752°F (-200 ~ 400°C)
Thermocouple J type| | -148 ~ 2192°F (-100 ~ 1200°C)
Thermocouple K type| | -328 ~ 2372°F (-200 ~ 1300°C)
Platinum Resistance (Pt100)| | -328 ~ 1112°F (-200 ~ 600°C)
Platinum Resistance (JPt100)| | -4 ~ 752°F (-20 ~ 400°C)
0~50mV Analog Input| | -999 ~ 9999
0V ~ 10V Analog Input| | -999 ~ 9999
0V ~ 5V Analog Input| | -999 ~ 9999
4 ~ 20mA Analog Input| | -999 ~ 9999
0~20mA Analog Input| | -999 ~ 9999
| Control Mode. Select method of control operation. Can be set to PID, On-Off, Manual, or Ramp/Soak Programming.
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| Ramp/Soak Pattern Selection. Allows user to select which of the 8 ramp/soak patterns to program. Each pattern has 8 steps which gives a total of 64 possible steps in a single program. When finished programming all ramp and soak patterns, the parameter should be set to off. (n = 0 to 7)
| Segment Set Point for pattern n and step y. For example the first step of the first pattern would be SP00. The last step would be
SP77. (n = 0 to 7, y = 0 to 7)
| Segment Time for pattern n and step y. For example the first step of the first pattern would be ti00. The last step would be Ti77.
The value of this parameter will be in HH:MM.
(n = 0 to 7, y = 0 to 7)
| Last Step for pattern n. Sets the last step that will be performed in the current pattern. (n = 0 to 7)
| Pattern Loop Setting for pattern n. Sets the number of times that the current pattern will be repeated. (n = 0 to 7)
| Pattern Link for pattern n. Sets the next pattern that will be performed after the current pattern. When set to off, the program will end and maintain last set point. (n = to 7)
| Heat/Cool Selection. Assigns output 1 and output 2 to be either heat or cool.
HEAt = Output 1 = Heating
CooL = Output 1 = Cooling
H1C2 = Output 1 = Heating; Output 2 = Cooling
H2C1 = Output 1 = Cooling; Output 2 = Heating
| Alarm 1 Setting. Sets operation for Alarm 1. Please see selection on Alarm Outputs for description of the outputs.
| Alarm 2 Setting. Sets operation for Alarm 2. Please see selection on Alarm Outputs for description of the outputs.
| Alarm 3 Setting. Sets operation for Alarm 3. Please see selection on Alarm Outputs for description of the outputs.
(not available for Dual Loop Output Control)
| System Alarm Setting. Selects which of the alarm outputs is used if a system alarm occurs. The system    alarms would be an input error or a process control failure. This feature can be disabled by turning this parameter to oFF.
| Communications Write Function Feature. Allows parameters to be changed via the RS-485 communications. Setting to oFF prevents any changes from remote users.
| Protocol Selection: Select whether to communicate using ASCII or RTU Protocol. This value must match the protocol used by the host
computer.
| Controller Address: Set from 1 to 247. This value must match the controller address used by the host computer.
| Communication Data Length. Choose either 7 or 8. This value must match the communication data length of the host computer.
| Communication Parity Bit. Set this value to even, odd, or none.
This value must match the communication parity bit of the host computer.
| Communication Stop Bit. Set this value to 1 or 2. This value must match the communication stop bit of the host computer.

Alarm Output Configuration and Operation  Table.

This alarm output operates when PV value is higher than the setting value SV+(AL-H) or lower than the setting value SV-(AL-L).|
2| Deviation upper-limit:
This alarm output operates when PV value is higher than the setting value SV+(AL-H).|
3| Deviation lower-limit:
This alarm output operates when PV value is lower than the setting value SV-(AL-L).|
4| Reverse deviation upper- and lower-limit:
This alarm output operates when PV value is in the range of the setting value SV+(AL-H) and the setting value SV-(AL-L).|
5| Absolute value upper- and lower-limit:
This alarm output operates when PV value is higher than the setting value AL-H or lower than the setting value AL-L.|
6| Absolute value upper-limit:
This alarm output operates when PV value is higher than the setting value AL-H.|
7| Absolute value lower-limit:
This alarm output operates when PV value is lower than the setting value AL-L.|
8| Deviation upper- and lower-limit with standby sequence:
This alarm output operates when PV value reaches set point (SV value )and the value is higher than the setting value SV+(AL-H) or lower than the setting value SV-(AL-L).|
9| Deviation upper-limit with standby sequence:
This alarm output operates when PV value reaches set point (SV value) and the reached value is higher than the setting value SV+(AL-H).|
10| Deviation lower-limit with standby sequence:
This alarm output operates when PV value reaches the set point (SV value) and the reached value is lower than the setting value SV-(AL-L).|
11| Hysteresis upper-limit alarm output:
This alarm output operates if PV value is higher than thesetting value SV+(AL-H). This alarm output is OFF whenPV value is lower than the setting value SV+(AL-L).|
12| Hysteresis lower-limit alarm output:
This alarm output operates if PV value is lower than the setting value SV-(AL-H). This alarm output is OFF when PV value is higher than the setting value SV-(AL-L).|
13| CT alarm output:
This alarm operates when the current measured by transformer (CT) is lower than AL-L or higher than AL-H (This alarm output is available only for the controller with current transformer).|
14| When program control is end status, alarm output is ON.|
15| When RAMP UP status happens to PID program control, alarm output is ON.|
16| When RAMP DOWN status happens to PID program control, alarm output is ON.|
17| When SOAK status happens to PID program control, alarm output is ON.|
18| When RUN status happens to PID program control, alarm output is ON.|

(  Note: AL-H and AL-L include AL1H, AL2H, AL3H and AL1L, AL2L, AL3L)

Communication Register List

1. Supporting transmission speed: 2400, 4800, 9600, 19200, 38400 bps.
2. Non-supported formats: 7, N, 1 or 8, O, 2 or 8, E, 2.
3. Communication protocol: Modus (ASCII or RTU).
4. Function code: 03H to read the contents of register (Max. 8 words). 06H to write 1 (one) word into register. 02H to read the bits data (Max. 16 bits). 05H to write 1 (one) bit into register.
5. Address and Content of Data Register:
   Address| Content| Explanation
   ---|---|---
   1000H| Process value (PV)| Measuring unit is 0.1, updated one time in 0.4 second. The following reading value display indicates error occurs: 8002H : Initial process (Temperature value is not got yet) 8003H : Temperature sensor is not connected
   8004H : Temperature sensor input error
   8006H : Cannot get temperature value, ADC input error 8007H : Memory read/write error
   1001H| Set point (SV)| Unit is 0.1, oC or of
   1002H| Upper-limit of temperature range| The data content should not be higher than the temperature range
   1003H| Lower-limit of temperature range| The data content should not be lower than the temperature range
   1004H| Input temperature sensor type and Temperature Range” for detail| Please refer to the contents of the “Temperature Sensor Type
   1005H| Control method| 0: PID, 1: ON/OFF, 2: manual tuning, 3: PID program control
   1006H| Heating/Cooling control selection| 0: Heating, 1: Cooling, 2: Heating/Cooling, 3: Cooling/Heating
   1007H| 1st group of Heating/Cooling control cycle| 0-99, 0:0.5 sec
   1008H| 2nd group of Heating/Cooling control cycle| 0-99, 0:0.5 sec
   1009H| PB Proportional band| 0.1 – 999.9
   100AH| Ti Integral time| 0-9999
   100BH| Td Derivative time| 0-9999
   100CH| Integration default 0-100%, unit is 0.1%|
   100DH| Proportional control offset error value, when Ti = 0| 0-100%, unit is 0.1%
   100EH| The setting of COEF when Dual Loop output control are used| 0.01 – 99.99
   100FH| The setting of Dead band when Dual Loop output control are used| -999 – 9999
   1010H| Hysteresis setting value of the 1st output group| 0 – 9999
   1011H| Hysteresis setting value of the 2nd output group| 0 – 9999
   1012H| Output value read and write of Output 1 mode only.| Unit is 0.1%, write operation is valid under manual tuning
   1013H| Output value read and write of Output 2 mode only.| Unit is 0.1%, write operation is valid under manual tuning
   1014H| Upper-limit regulation of analog linear output| 1 Unit = 2.8uA(Current Output)=1.3mV(Lirear Voltage Output)
   1015H| Lower-limit regulation of analog linear output| 1 Unit = 2.8uA(Current Output)=1.3mV(Lirear Voltage Output)
   1016H| Temperature regulation value| -999-+999, unit: 0.1
   1017H| Analog decimal setting| 0 – 3
   101CH| PIO parameter selection| 0-4
   101DH| SV value corresponded to PID value| Only valid within available range, unit: 0.1 scale
   1020H| Alarm 1 type| Please refer to the contents of the “Alarm Outputs” for detail
   1021H| Alarm 2 type| Please refer to the contents of the “Alarm Outputs” for detail
   1022H| Alarm 3 type| Please refer to the contents of the “Alarm Outputs” for detail
   1023H| System alarm setting| 0 : None (default), 1-3 : Set Alarm 1 to Alarm 3
   1024H| Upper-limit alarm 1| Please refer to the contents of the “Alarm Outputs” for detail
   1025H| Lower-limit alarm 1| Please refer to the contents of the “Alarm Outputs” for detail
   1026H| Upper-limit alarm 2| Please refer to the contents of the “Alarm Outputs” for detail
   1027H| Lower-limit alarm 2| Please refer to the contents of the “Alarm Outputs” for detail
   1028H| Upper-limit alarm 3| Please refer to the contents of the “Alarm Outputs” for detail
   1029H| Lower-limit alarm 3| Please refer to the contents of the “Alarm Outputs” for detail
   102AH| Read LED status| b0 : Alm3, b1: Alm2, b2: F, b3: _, b4: Alm1, b5: OUT2, b6: OUT1, b7: AT
   102BH| Read push button status| b0 : Set, b1 : Select, b2 : Up, b3 : Down. 0 is to push
   102CH| Setting lock status| 0 : Normal, 1 : All setting lock, 11 : Lock others than SV value
   102FH| Software version| V1.00 indicates Ox100
   1030H| Start pattern number| 0 – 7
   1040H- 1047H| Actual step number setting inside the correspond pattern step N| 0 – 7 = N, indicate that this pattern is executed from step 0 to
   1050H- 1057H| Cycle number for repeating the execution of the correspond pattern| 0 – 99 indicate that this pattern has been executed for 1-100 times
   1060H- 1067H| Link pattern number setting of the correspond pattern| 0 – 8, 8 indicates the program end. 0-7 indicates the next execution pattern number after executing the current pattern
   2000H- 203FH| Pattern 0-7 temperature set point setting Pattern 0 temperature is set to 2000H-2007H| -999 – 9999
   2080H- 20BFH| Pattern 0-7 execution time setting Pattern 0 time is set to 2080H-2087H| Time 0 – 900 (1 minute per scale)
6. Address and Content of Bit Register: ( First bit of reading will put into LSB, Write data = FF00H for bit set, 0000H for bit clear)

0811H
0810H
0813H
0812H
0814H
0815H
0816H| Temperature unit display selection
Communication write-in selection
AT setting
Decimal point position selection
Control RUN/STOP setting
STOP setting for PID program control
Temporarily STOP for PID program control| Communication write in disabled: 0 (default), Communication write in enabled: 1
oC / linear input (default) : 1 , oF : 0
Except for the thermocouple B, S, R type, all the other thermocouple type are valid. (0 or 1)
OFF: 0 (default), ON : 1
0 : STOP, 1 : RUN (default)
0: RUN (default), 1: STOP
0: RUN (default), 1: Temporarily STOP

DIAGNOSTIC  ERROR  MESSAGES

Display Error Messages

terminals. Next, check that the controller is programmed for the correct input type. Most commonly seen when controller is programmed for a RTD, while a thermocouple is connected.
SV| Cont
PV| Err| Input Error| Verify that the input is wired to the proper terminals. Next check to see if the input type is set to the proper value. Most commonly seen when controller is programmed for a 4 to 20 mA input and 0 to 20 mA signal is wired to the controller.
SV| inPt
PV| 2001| Process Value Flashes when outside of range| Input signals may normally go above or below range limits. If not check input and correct the process temperature or increase temperature range limits using tP-H and tP-L.
SV| 0.0
PV| Err| Error EEPROM| Attempt to reset the factory default settings using the instructions in the next section. If still has error, call customer service for a return goods authorization number to have the controller evaluated at the factory.
SV| Pron

Communication  Error Messages

Error Status 102EH/4750H| PV read back 1000H/4700H| Error Status
---|---|---
0001H| N/A| PV Unstable
0002H| 8002H| Re-initialize, no temperature at this time
0003H| 8003H| Input sensor did not connect
0004H| 8004H| Input Signal Error
0005H| N/A| Over Input Range
0006H| 8006H| ADC fail
0007H| N/A| EEPROM read/write error

Reset Factory Default Settings
Note: Resetting Factory Default Settings erases all of the values entered by the user. Record any necessary settings before proceeding.
Warning: Erasing the user entered values may result in a safety hazard and system malfunction.
The following instructions will reset the controller to the original factory default settings.

Step 1. Press the INDEX KEY while at the Home Display until the controller reads LoC in the process display. Use the UP arrow to select LoC1. Press the ENTER KEY to save this value.
Step 2. Press and hold the UP and DOWN arrows simultaneously for one second. Upon releasing the buttons, the display will read SHou in the PV display and oFF in the SV display.
Step 3. Press the INDEX key once and the controller will read PASS in the PV display and a 4321 in the SV display. Adjust the value in the SV display to 1357 using the UP and DOWN arrows. Press the ENTER KEY to save the value.
Step 4. Cycle the power on the controller. Upon power up, all of the user set values have been erased.

SPECIFICATIONS

1000,000)).
Display Method| 2 line x 4 character 7-segment LED display Process value (PV): Red color, Set point (SV): Green color.
Sensor Type| Thermocouple: K, J, T, E, N, R, S, B, L, U, TXK.
3-wire platinum RTD: Pt100, JPt100.
Analog input 0 to 5 V, 0 to 10 V, 0 to 20 mA, 0 to 50 mV.
Control Mode| PID, ON/OFF, Manual or PID program control (Ramp/Soak control).
Control Output| Relay output: SPDT (SPST: 1/16 DIN and 1/32 DIN size), Max. load 250 VAC, 3A resistive load.
Voltage pulse output: DC 14 V, Max. output current 40 mA.
Current output: DC 4 to 20 mA output (Load resistance: Max. 6000).
Linear voltage output: 0 to 5 V, 0 to 10 V *(B Series only).
Display Accuracy| 0 or 1 digit to the right of the decimal point (selectable).
Sampling Range| Analog input: 150 msec/per scan Thermocouple or Platinum RTD: 400 cosec/per scan.
RS-485 Communication| MODBUS® ASCII/RTU communication protocol.
Vibration Resistance| 10 to 55 Hz, 10 m/s2 for 10 min, each in X, Y and Z directions.
Shock Resistance| Max. 300 in/s2, 3 times in each 3 axes, 6 directions.
Ambient Temperature| 32°F to 122°F (0°C to +50°C).
Storage Temperature| -4°F to 150°F (-20°C to +65°C).
Altitude| 2000 m or less.
Relative Humidity| 35% tp 80% (non-condensing).
Thermocouple Type and Temperature Range

Input Temperature Sensor Type| LED Display| Temperature Range
Thermocouple TXK type| | -328 ~ 1472°F (-200 ~ 800°C)
Thermocouple U type| | -328 ~ 932°F (-200 ~ 500°C)
Thermocouple L type| | -328 ~ 1562°F (-200 ~ 850°C)
Thermocouple B type| | -212 ~ 3272°F (-100 ~ 1800°C)
Thermocouple S type| | -32 ~ 3092°F (0 ~ 1700°C)
Thermocouple R type| | -32 ~ 3092°F (0 ~ 1700°C)
Thermocouple N type| | -328 ~ 2372°F (-200 ~ 1300°C)
Thermocouple E type| | -32 ~ 1112°F (0 ~ 600°C)
Thermocouple T type| | -328 ~ 752°F (-200 ~ 400°C)
Thermocouple J type| | -148 ~ 2192°F (-100 ~ 1200°C)
Thermocouple K type| | -328 ~ 2372°F (-200 ~ 1300°C)
RTD Type and Temperature Range
Input Temperature Sensor Type| LED Display| Temperature Range
Platinum Resistance (Pt100)| | -328 ~ 1472°F (-200 ~ 800°C)
Platinum Resistance (JPt100)| | -4 ~ 752°F (-20 ~ 400°C)
Voltage Input Type and Input Range
Voltage Input Range| LED DIsplay| Temperature Range
0~50mV Analog Input| | -999 ~ 9999
0V ~ 10V Analog Input| | -999 ~ 9999
0V ~ 5V Analog Input| | -999 ~ 9999
Current Input Type and Input Range
Current Input Type| LED Display| Temperature Range
4 ~ 20mA Analog Input| | -999 ~ 9999
0~20mA Analog Input| | -999 ~ 9999

PRECAUTIONS
DANGER
Electric Shock!

1. Do not touch the AC terminals while the power is supplied to the controller to prevent an electric shock.
2. Make sure power is disconnected while checking the unit inside.
3. The symbol indicates that this Controller is protected throughout by
   DOUBLE INSULATION or REINFORCED INSULATION (equivalent to Class II of IEC 536).

WARNING
Mount the controller in a location that will not be subject to excessive temperature, shock, or vibration. All models are designed for mounting in an enclosed panel.

1. Always use recommended solder-less terminals: Fork terminals with isolation (M3 screw, width is 7.0mm (6.0mm for 32B Series), hole diameter 3.2mm).
   Screw size: M3 x 6.5 (With 6.8 x 6.8 square washer). Screw size for 32B Series: M3 x 4.5 (With 6.0 x 6.0 square washer). Recommended tightening orque: 0.4 N.m (4kgf.cm). Applicable wire: Solid/twisted wire of 2 mm2, 12AWG to 24AWG. Please be sure to tighten them properly.

2. Do not allow dust or foreign objects to fall inside the controller to prevent it from malfunctioning.

3. Never modify or disassemble the controller.

4. Do not connect anything to the “No used” terminals.

5. Make sure all wires are connected to the correct polarity of terminals.

6. Do not install and/or use the controller in places subject to: Dust or corrosive gases and liquid, high humidity and high radiation, vibration and shock, high voltage and high frequency.

7. Power must be off when wiring and changing a temperature sensor.

8. Be sure to use compensating wires that match the thermocouple types when extending or connecting the thermocouple wires.

9. Please use wires with resistance when extending or connecting a platinum resistance sensor (RTD).

10. Please keep the wire as short as possible when wiring a platinum resistance sensor (RTD) to the controller and please route power wires as far as possible from load wires to prevent interference and induce noise.

11. This controller is an open-type unit and must be placed in an enclosure away from high temperature, humidity, dripping water, corrosive materials, airborne dust and electric shock or vibration.

12. Please make sure power cables and signals from instruments are all installed properly before energizing the controller, otherwise serious damage may occur.

13. Please do not use acid or alkaline liquids for cleaning. Please use a soft, dry cloth to clean the controller.

14. Wait at least one minute after power is disconnected to allow capacitors to discharge, and please do not touch any internal circuit within this period.

15. This instrument is not furnished with a power switch or fuse. Therefore, if a fuse or power switch is required, install the protection close to the instrument. Recommended fuse rating: Rated voltage 250 V, Rated current 1 A. Fuse type: Time-lag fuse.

16. Note: This controller does not provide overcurrent protection. Use of the product requires that suitable overcurrent protection device(s) must be added to ensure compliance with all relevant electrical standards and codes. (Rated 250 V, 15 Amps max). A suitable disconnecting device should be provided near the controller in the end-use installation.

External Dimensions
Dimensions are in millimeter (inch)

1.888.610.7664
www.calcert.com
[email protected]

References

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