TOPEAK TPG-TT PAKGO TT X Bike Travel Case User Manual

June 9, 2024
TOPEAK

TPG-TT PAKGO TT X Bike Travel Case
User Manual

TPG-TT PAKGO TT X Bike Travel Case

The PAKGO® a series unique design with large multi-directional wheels and protective interior features will have you safely out of the airport and on your adventure in record time.

SCAN FOR MORE DETAILED VIDEO INSTRUCTIONS

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Qr Codehttps://www.topeak.com/global/en/product/1567

PLEASE READ ALL INSTRUCTIONS BEFORE FIRST USE

KEY FEATURES

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Key
Features

Weight (approx): PakGo TT
11.8 kg / 26 Ib (Case only)
14.2 kg / 31 Ib (Accessories included)

PAKGO SERIES COMPATIBILITY

PAKGO TT COMPATIBILITY
Fits most bikes with wheelbases up to 118 cm / 47″
Tire size up to 26″ x 2.35 or 700 x 40C

TOPEAK TPG TT PAKGO TT X Bike Travel Case -
Compalibility

Front Fork
Compatible with QR skewer or 12mm x 100mm thru axle (Road bike disc)

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Front Fork

Rear Triangle
Compatible with 130/135mm QR skewer or 12mm thru axles
TOPEAK TPG TT PAKGO TT X Bike Travel Case - Rear
Triangle NOTE:

  • Please check the bike frame dimensions and geometry before first use!
  • PAKGO® Maximum Weight Capacity: 17 kg/37.5 b (not including case and other accessories )

NOT COMPATIBLE

  1. 15mm & 20mm Front Thru-axle MTB
  2. Seat tube over 65cm or Integrated seat post framesTOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 3
  3. 27.5″ and 29″ bikes
  4. Fat bikeTOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 2
  5. E-bikeTOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 4
  6. Single LegTOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 5

Note
If bike has long cage rear derailleur and interferes with case closure, remove rear derailleur for proper.

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 6

BOX CONTENTS

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 7

1| Mini-work stand|
---|---|---
Rubber Bottom Bracket Cradle|
Headset spacer|
Adapter A| Dummy Front Hub 5mm QR Axle and 12 x 100 mm Thru-Axle Adapter
Adapter B| Dummy Rear Hub and Chain Holder 5 x 130/135mm QR and 12mm Thru-Axle
2| Front fork Pad set| TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure
13
Chain stay Pad|
Drive train Cover|
Seatpost Sleeve|
Seatpost Plugs|
3| Reusable Zip Ties|
Frame pad| TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure
19
Bottom bracket strap| TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure
20
4| Wheel bags| For Front Wheel For Rear Wheel

HOW TO DISASSEMBLE BIKE TO FIT PAKGO SERIES

STEP 1 UNLOCK TRAVEL SENTRY® APPROVED LOCK

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 23TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure
24

Turn the dial to the 0-0-0 (the original number) and Push the button to open as shown.
*Setting your own combination, please refer to Page 28.
STEP 2 OPEN CASE AND REMOVE ALL ENCLOSED ITEMS

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 25

Important Note:
Make sure the zipper slider is all the way to the end of the zipper when unpacking case to prevent damage.
STEP 3 EXTEND SUPPORT LEGS OF MINI-WORK STAND

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 26

Adjust to fit wheelbase

STEP 4 INSTALL RUBBER BOTTOM BRACKET CRADLE ON MINI-WORK STAND

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 28

Rubber Bottom Bracket Cradle

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 29

Adjust Cradle height to accomodate frame to ensure there is not interference with PAKGO case.
STEP 5- REMOVE PEDALS

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 30

Use pedal wrench or allen key to release pedals.
Mesh inner pockets keep your gear organized.
TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 31Recommended to remove all cycling accessories on bike at the same time (ie. cages, bags or lights etc) and insert them into the mesh inner pockets.
STEP 6 REMOVE FRONT WHEEL

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 32

Keep your QR skewer or 12mm thru axle for installing front fork on Mini-work stand.
Note: Please deflate tires before inserting wheels in wheel bags.

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 33

STEP 7 INSTALL BIKE ON MINI-WORK STAND

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 34

Max Bike Weight: 17 kg / 37.5 Ib
Adapter A
WARNING
If bike is equipped with disc brake and it interferes with Mini-work stand when mounting, loosen stem bolts and reverse mount the fork for proper installation as shown.

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 36

  1. Fits 5mm Quick Release SkewerTOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 37
  2. Fits 12mm Thru AxleTOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 38

STEP 8 REMOVE REAR WHEEL
Keep your QR skewer or 12mm thru axle for installing Adapter B on rear triangle.
TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 39 Note: Please deflate tires before inserting wheels in wheel bags.

STEP 9 INSTALL ADAPTER B

Adapter B TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure
42

  1. Fits 5 x 130/135mm Quick Release SkewerTOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 43
  2. Fits 12mm Thru AxleTOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 44

FOR ROAD BIKE
STEP 10 REMOVE HANDLEBAR/STEM
TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 45 STEP 11 PLACE HANDLEBAR AND INSTALL HEADSET SPACER

Headset SpacerTOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure
47

  1. Place handlebar on the bike frame
  2. Install Headset Spacer on steerer tube
  3. Install Stem Cap

FOR TRIATHLON BIKE
STEP 10 REMOVE HANDLEBAR/STEM

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 48

STEP 11 PLACE HANDLEBAR AND INSTALL HEADSET SPACER

Headset SpacerTOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure
49

  1. Place handlebar on the bike frame
  2. Install Headset Spacer on steerer tube

Head sat Spacer should only to be used with thread less headset systems.

FOR ROAD BIKE
HANDLEBAR MOUNTING OPTIONS

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 51

BIKES WITH INTERNAL CABLE ROUTING

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 52

FOR ROAD BIKE
STEP 12 INSTALL FRONT FORK PAD SET TO FIX AND PROTECT HANDLEBAR

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 53

Front fork Pad set

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 54

STEP 13 INSTALL CHAIN STAY PAD

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 55

FOR TRIATHLON BIKE
STEP 12 INSTALL FRONT FORK PAD SET TO FIX AND PROTECT HANDLEBAR

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 56

STEP 13 INSTALL CHAIN STAY PAD

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 57

STEP 14 INSTALL DRIVE TRAIN COVER

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 58TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure
59

WARNING
When installing Drive train Cover, ensure crank arms are positioned parallel with mini-work stand as shown.

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 60

STEP 15 CUT FRAME PAD TO FIT SEAT STAY
Use Reusable Zip Ties to fix the frame pad

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 61

STEP 16 REMOVE SEAT POST/SADDLE

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 62

STEP 17 INSTALL PLUG FOR ROUND OR AERO SEAT POST

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 63

Seatpost Plugs

STEP 18 INSTALL SEAT POST/SADDLE WITH SEAT POST SLEEVE ON FRAME

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 65

STEP 19 FIX BIKE ON MINI-WORK STAND

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 66

TIGHTEN STRAP

STEP 20 CUT FRAME PADS TO FIT TUBES YOU WANT TO PROTECT

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 68

Use Reusable Zip Ties to fix the frame pad

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 69

STEP 21 PLACE WHEEL BAGS INTO CASE

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 70

NOTE: Place rear wheel bag in Side A with freewheel/cassette facing up

STEP 22 TIGHTEN STRAPS

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 72

STEP 23 FOLD SUPPORT LEGS

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 73

STEP 24 INSTALL BIKE FRAME WITH MOUNTING SYSTEM INTO HINGE SLOT

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 74

STEP 25

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 75

STEP 26 FIX BIKE WITH STRAP

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 76

STEP 27 TIGHTEN STRAPS TO SECURE BIKE

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 77

Place your gear bags into open spaces in the case to increase stability during transport.
STEP 28 CLOSE AND LOCK CASE

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 78 PACK, CHECK IN, AND GO! HAVE A NICE TRIP AND ENJOY YOUR RIDE!

CASE LOCK OPTIONS
OPTION 1

Use Built-in TSA Lock™

OPTION 2

Use Padlock

HOW TO USE Travel Sentry® Approved Lock (TSA LOCK)

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 81

Turn dials to 0-0-0 (factory set combination) or new combination you have set. Slide the unlock button inward to open.

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 82

SET CUSTOM COMBINATION

  1. Turn dials to 0-0-0 (or previously set custom combination) and press Reset Button with a pen until audible “click” is heard.
  2. Set new combination by turning dials.TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 84
  3. Slide Unlock Button once to release reset button. Listen for audible “click”.TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 85Now your personal combination is set. Remember your personal combination!

WARNING
If lock cylinder is open, lock by rotating 90 degrees counterclockwise with appropriate tool

NOTE:

  • There is no possibility to reset combination if forgotten. Record your combination and keep in secure and accessible location for future reference.
  • No key is provided.

*What is Travel Sentry Approved lock (TSA LOCK™)?
A global security system that allows luggage to be locked, while permitting security authorities to open and inspect the contents, without damage to the lock, or inconvenience to the passenger.
WARNING**
TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 87 Tighten bolts on locking lever if they become loose. Please do not over tighten to the point that prevents the lever from locking properly.

HOW TO RE-ASSEMBLE BIKE

STEP 1 OPEN CASE

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 88

When unpacking your bike from PakGo® series, never open the case in the upright position to prevent your bike from sliding out.
WARNING

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 89

When unpacking bike from PakGo® series, DO NOT open case in the upright position to prevent damage if bike falls out.
STEP 2 RELEASE STRAPS

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 90

STEP 3

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 91

STEP 4 REMOVE MINI-WORK STAND

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 92

STEP 5 EXTEND SUPPORT LEGS

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 93

STEP 6 UNPACK ALL PROTECTED ITEMS

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 94

STEP 7 REMOVE HEADSET SPACER AND INSTALL HANDLEBAR

Headset Spacer

  1. TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 95 Remove Headset Spacer
  2. Install Handlebar/Stem

Note: Ensure headset is preloaded correctly and handlebar/stem is centered on front wheel. Confirm proper steering function before riding.
STEP 8 RELEASE STRAPS AND REMOVE WHEEL BAGS

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 96

STEP 9 RELEASE STRAP ON MINI-WORK STAND

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 97

STEP 10 REMOVE ADAPTER B

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 98

STEP 11 INSTALL REAR WHEEL

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 99

STEP 12 REMOVE ADAPTER A

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 100

STEP 13 INSTALL FRONT WHEEL

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 101

STEP 14 INSTALL PEDALS, SEAT POST AND ANY ACCESSORIES YOU REMOVED TO PACK YOUR BIKE. YOU’RE READY TO RIDE!

TOPEAK TPG TT PAKGO TT X Bike Travel Case - Figure 102 Please inflate tires before riding

Note: Ensure headset is preloaded correctly and handlebar/stem is centered on front wheel. Confirm proper steering function before riding.

WARRANTY

2-year Warranty: Al mechanical components against manufacturer defects only.
This warranty covers only manufacturing defects and does not cover any damage caused by misuse (such as transportation of unusual items), neglect, accidents, abrasion, exposure to extreme temperatures, solvents, acids, water, normal wear and tear or transport damage (by airlines for example). We cannot accept liability for damage due to improper handing by carriers. If after a flight, you discover that your case has been damaged, evidently due to improper handing by the airline, you must notify the affine in question before leaving the terminal building.
Warranty Claim Requirements
To make a warranty claim, you must submit your original sales receipt. Where items are returned without a sales receipt the warranty period will be deemed to have commenced on the date of manufacture. Al warranties will be void if the product is damaged due to user crash, abuse, system alteration or modification, o where the product is used in a way, or for a purpose, other than those for which it is intended as described in this manual.
Please contact your Topeak dealer with any questions. For USA customer service call: 1-800-250-3068
For International customer service, visit www.topeak.com to find your local contact.

  • The specifications and design are subject to change without notice.

  • Makrolon® is a registered trademark of Covestro.

  • TSA LOCK is a trademark and brand of TRAVEL SENTRY, INC.

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