TOPEAK TPG-TT PAKGO TT X Bike Travel Case User Manual

TPG-TT PAKGO TT X Bike Travel Case
User Manual

TPG-TT PAKGO TT X Bike Travel Case

The PAKGO® a series unique design with large multi-directional wheels and protective interior features will have you safely out of the airport and on your adventure in record time.

SCAN FOR MORE DETAILED VIDEO INSTRUCTIONS

https://www.topeak.com/global/en/product/1567

PLEASE READ ALL INSTRUCTIONS BEFORE FIRST USE

KEY FEATURES

Weight (approx): PakGo TT
11.8 kg / 26 Ib (Case only)
14.2 kg / 31 Ib (Accessories included)

PAKGO SERIES COMPATIBILITY

PAKGO TT COMPATIBILITY
Fits most bikes with wheelbases up to 118 cm / 47″
Tire size up to 26″ x 2.35 or 700 x 40C

Front Fork
Compatible with QR skewer or 12mm x 100mm thru axle (Road bike disc)

Rear Triangle
Compatible with 130/135mm QR skewer or 12mm thru axles
NOTE:

• Please check the bike frame dimensions and geometry before first use!
• PAKGO® Maximum Weight Capacity: 17 kg/37.5 b (not including case and other accessories )

NOT COMPATIBLE

1. 15mm & 20mm Front Thru-axle MTB
2. Seat tube over 65cm or Integrated seat post frames
3. 27.5″ and 29″ bikes
4. Fat bike
5. E-bike
6. Single Leg

Note
If bike has long cage rear derailleur and interferes with case closure, remove rear derailleur for proper.

BOX CONTENTS

1| Mini-work stand|
---|---|---
Rubber Bottom Bracket Cradle|
Headset spacer|
Adapter A| Dummy Front Hub 5mm QR Axle and 12 x 100 mm Thru-Axle Adapter
Adapter B| Dummy Rear Hub and Chain Holder 5 x 130/135mm QR and 12mm Thru-Axle
2| Front fork Pad set|
Chain stay Pad|
Drive train Cover|
Seatpost Sleeve|
Seatpost Plugs|
3| Reusable Zip Ties|
Frame pad|
Bottom bracket strap|
4| Wheel bags| For Front Wheel For Rear Wheel

HOW TO DISASSEMBLE BIKE TO FIT PAKGO SERIES

STEP 1 UNLOCK TRAVEL SENTRY® APPROVED LOCK

Turn the dial to the 0-0-0 (the original number) and Push the button to open as shown.
*Setting your own combination, please refer to Page 28.
STEP 2 OPEN CASE AND REMOVE ALL ENCLOSED ITEMS

Important Note:
Make sure the zipper slider is all the way to the end of the zipper when unpacking case to prevent damage.
STEP 3 EXTEND SUPPORT LEGS OF MINI-WORK STAND

Adjust to fit wheelbase

STEP 4 INSTALL RUBBER BOTTOM BRACKET CRADLE ON MINI-WORK STAND

Rubber Bottom Bracket Cradle

Adjust Cradle height to accomodate frame to ensure there is not interference with PAKGO case.
STEP 5- REMOVE PEDALS

Use pedal wrench or allen key to release pedals.
Mesh inner pockets keep your gear organized.
Recommended to remove all cycling accessories on bike at the same time (ie. cages, bags or lights etc) and insert them into the mesh inner pockets.
STEP 6 REMOVE FRONT WHEEL

Keep your QR skewer or 12mm thru axle for installing front fork on Mini-work stand.
Note: Please deflate tires before inserting wheels in wheel bags.

STEP 7 INSTALL BIKE ON MINI-WORK STAND

Max Bike Weight: 17 kg / 37.5 Ib
Adapter A
WARNING
If bike is equipped with disc brake and it interferes with Mini-work stand when mounting, loosen stem bolts and reverse mount the fork for proper installation as shown.

1. Fits 5mm Quick Release Skewer
2. Fits 12mm Thru Axle

STEP 8 REMOVE REAR WHEEL
Keep your QR skewer or 12mm thru axle for installing Adapter B on rear triangle.
Note: Please deflate tires before inserting wheels in wheel bags.

STEP 9 INSTALL ADAPTER B

Adapter B

1. Fits 5 x 130/135mm Quick Release Skewer
2. Fits 12mm Thru Axle

FOR ROAD BIKE
STEP 10 REMOVE HANDLEBAR/STEM
STEP 11 PLACE HANDLEBAR AND INSTALL HEADSET SPACER

Headset Spacer

1. Place handlebar on the bike frame
2. Install Headset Spacer on steerer tube
3. Install Stem Cap

FOR TRIATHLON BIKE
STEP 10 REMOVE HANDLEBAR/STEM

STEP 11 PLACE HANDLEBAR AND INSTALL HEADSET SPACER

Headset Spacer

1. Place handlebar on the bike frame
2. Install Headset Spacer on steerer tube

Head sat Spacer should only to be used with thread less headset systems.

FOR ROAD BIKE
HANDLEBAR MOUNTING OPTIONS

BIKES WITH INTERNAL CABLE ROUTING

FOR ROAD BIKE
STEP 12 INSTALL FRONT FORK PAD SET TO FIX AND PROTECT HANDLEBAR

Front fork Pad set

STEP 13 INSTALL CHAIN STAY PAD

FOR TRIATHLON BIKE
STEP 12 INSTALL FRONT FORK PAD SET TO FIX AND PROTECT HANDLEBAR

STEP 13 INSTALL CHAIN STAY PAD

STEP 14 INSTALL DRIVE TRAIN COVER

WARNING
When installing Drive train Cover, ensure crank arms are positioned parallel with mini-work stand as shown.

STEP 15 CUT FRAME PAD TO FIT SEAT STAY
Use Reusable Zip Ties to fix the frame pad

STEP 16 REMOVE SEAT POST/SADDLE

STEP 17 INSTALL PLUG FOR ROUND OR AERO SEAT POST

Seatpost Plugs

STEP 18 INSTALL SEAT POST/SADDLE WITH SEAT POST SLEEVE ON FRAME

STEP 19 FIX BIKE ON MINI-WORK STAND

TIGHTEN STRAP

STEP 20 CUT FRAME PADS TO FIT TUBES YOU WANT TO PROTECT

Use Reusable Zip Ties to fix the frame pad

STEP 21 PLACE WHEEL BAGS INTO CASE

NOTE: Place rear wheel bag in Side A with freewheel/cassette facing up

STEP 22 TIGHTEN STRAPS

STEP 23 FOLD SUPPORT LEGS

STEP 24 INSTALL BIKE FRAME WITH MOUNTING SYSTEM INTO HINGE SLOT

STEP 25

STEP 26 FIX BIKE WITH STRAP

STEP 27 TIGHTEN STRAPS TO SECURE BIKE

Place your gear bags into open spaces in the case to increase stability during transport.
STEP 28 CLOSE AND LOCK CASE

PACK, CHECK IN, AND GO! HAVE A NICE TRIP AND ENJOY YOUR RIDE!

CASE LOCK OPTIONS
OPTION 1

Use Built-in TSA Lock™

OPTION 2

Use Padlock

HOW TO USE Travel Sentry® Approved Lock (TSA LOCK)

Turn dials to 0-0-0 (factory set combination) or new combination you have set. Slide the unlock button inward to open.

SET CUSTOM COMBINATION

1. Turn dials to 0-0-0 (or previously set custom combination) and press Reset Button with a pen until audible “click” is heard.
2. Set new combination by turning dials.
3. Slide Unlock Button once to release reset button. Listen for audible “click”.Now your personal combination is set. Remember your personal combination!

WARNING
If lock cylinder is open, lock by rotating 90 degrees counterclockwise with appropriate tool

NOTE:

• There is no possibility to reset combination if forgotten. Record your combination and keep in secure and accessible location for future reference.
• No key is provided.

*What is Travel Sentry Approved lock (TSA LOCK™)?
A global security system that allows luggage to be locked, while permitting security authorities to open and inspect the contents, without damage to the lock, or inconvenience to the passenger.
WARNING**
Tighten bolts on locking lever if they become loose. Please do not over tighten to the point that prevents the lever from locking properly.

HOW TO RE-ASSEMBLE BIKE

STEP 1 OPEN CASE

When unpacking your bike from PakGo® series, never open the case in the upright position to prevent your bike from sliding out.
WARNING

When unpacking bike from PakGo® series, DO NOT open case in the upright position to prevent damage if bike falls out.
STEP 2 RELEASE STRAPS

STEP 3

STEP 4 REMOVE MINI-WORK STAND

STEP 5 EXTEND SUPPORT LEGS

STEP 6 UNPACK ALL PROTECTED ITEMS

STEP 7 REMOVE HEADSET SPACER AND INSTALL HANDLEBAR

Headset Spacer

1. Remove Headset Spacer
2. Install Handlebar/Stem

Note: Ensure headset is preloaded correctly and handlebar/stem is centered on front wheel. Confirm proper steering function before riding.
STEP 8 RELEASE STRAPS AND REMOVE WHEEL BAGS

STEP 9 RELEASE STRAP ON MINI-WORK STAND

STEP 10 REMOVE ADAPTER B

STEP 11 INSTALL REAR WHEEL

STEP 12 REMOVE ADAPTER A

STEP 13 INSTALL FRONT WHEEL

STEP 14 INSTALL PEDALS, SEAT POST AND ANY ACCESSORIES YOU REMOVED TO PACK YOUR BIKE. YOU’RE READY TO RIDE!

Please inflate tires before riding

Note: Ensure headset is preloaded correctly and handlebar/stem is centered on front wheel. Confirm proper steering function before riding.

WARRANTY

2-year Warranty: Al mechanical components against manufacturer defects only.
This warranty covers only manufacturing defects and does not cover any damage caused by misuse (such as transportation of unusual items), neglect, accidents, abrasion, exposure to extreme temperatures, solvents, acids, water, normal wear and tear or transport damage (by airlines for example). We cannot accept liability for damage due to improper handing by carriers. If after a flight, you discover that your case has been damaged, evidently due to improper handing by the airline, you must notify the affine in question before leaving the terminal building.
Warranty Claim Requirements
To make a warranty claim, you must submit your original sales receipt. Where items are returned without a sales receipt the warranty period will be deemed to have commenced on the date of manufacture. Al warranties will be void if the product is damaged due to user crash, abuse, system alteration or modification, o where the product is used in a way, or for a purpose, other than those for which it is intended as described in this manual.
Please contact your Topeak dealer with any questions. For USA customer service call: 1-800-250-3068
For International customer service, visit www.topeak.com to find your local contact.

• The specifications and design are subject to change without notice.

• Makrolon® is a registered trademark of Covestro.

• TSA LOCK is a trademark and brand of TRAVEL SENTRY, INC.

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