A900016 A910006 VMAC Accessory Installation Guide

A900016 A910006 VMAC Accessory

Product Information

Specifications

• Model: VMAC Accessory
• Manufacturer: VMAC
• Website: www.vmacair.com

Product Usage Instructions

Installation Guidelines

The VMAC Accessory is designed for use with vehicle-mounted air compressors. It is essential to follow the installation instructions provided in the manual to ensure proper functionality and safety.

Safety Precautions

Before starting the installation process, ensure that you have the necessary mechanical training, knowledge, and experience. Adhere to all safety precautions for mechanical work to prevent any accidents or injuries.

Compatibility

Ensure that the accessory is compatible with your specific VMAC air compressor model. Refer to the provided documentation for compatibility details.

Maintenance

Regular maintenance of the VMAC Accessory is crucial for optimal performance. Follow the maintenance schedule outlined in the user manual to keep the accessory in good working condition.

FAQ

Q: Who should install the VMAC Accessory?

A: The installation of the VMAC Accessory should be carried out by certified VMAC dealers or individuals with mechanical trade certification and experience in installation procedures.

Q: What should I do if I have questions during installation?

A: If you have any questions or require additional information during the installation process, contact VMAC Technical Support for assistance before proceeding further.

A900016 | A910006
Dual Battery Adapter Kit for
2017 – 2022 Ford F-250 – F-350 6.2 L Gas

www.vmacair.com

VMAC – Vehicle Mounted Air Compressors
VMAC Technical Support: 888-241-2289
VMAC Knowledge Base: www.kb.vmacair.com

Document: 1901049
Changes and Revisions

Revision

|

Revision Details

|

Revised by

| Checke| d by|  |

Implemented

---|---|---|---|---|---|---
Eng.| Tech.| Qual.
Mech.| Elec.
B| Bracket design change| MSP| CAM| N/A| BDJ| AWM| 24 April 2019
C| ECN: 20-121 Add V900132/V910032 compatibility| MSP| CAM| N/A| MSP| LPH| 9 Jul. 2020
D| ECN: 24-071| BDJ| GJM| N/A| MSP| N/A| 2 Jul 2024

Additional Application Information

A900016 | A910006 Dual Battery Adapter Kit for:
V900122 | V910022 2017 – 2019 Ford F-250 – F-350 6.2 L Gas
V900132 | V910032 2020 – 2022 Ford F-250 – F-350 6.2 L Gas

Registered Trademarks
All trademarks mentioned in this manual are the property of their respective owners. VMAC’s use of manufacturers’ trademarks in this manual is for identification of the products only and does not imply any affiliation to, or endorsement of said companies.
Loctite®, Loctite® 242 and Loctite® 567 are registered trademarks of Henkel AG & Company KGaA.
Ford® is a registered trademark of Ford Motor Company.

Important Information
The information in this manual is intended for certified VMAC dealers who have been trained in installation and service procedures and/or for anyone with mechanical trade certification who have the tools and equipment to properly and safely perform the service. Do not attempt this service without the appropriate mechanical training, knowledge and experience.
Follow all safety precautions for mechanical work. Any fabrication for correct fit in modified vehicles must follow industry standard “best practices”.

Notice
Copyright © 2019 VMAC Global Technology Inc. All Rights Reserved. These materials are provided by VMAC for informational purposes only, without representation or warranty of any kind, and VMAC shall not be liable for errors
or omissions with respect to the materials. The only warranties for VMAC products and services are those set forth in the express warranty statements accompanying such products and services, if any, and nothing herein shall be construed as constituting an additional warranty. Printing or copying of any page in this document in whole or in part is only permitted for personal use. All other use, copying or reproduction in both print and electronic form of any part of this document without the written consent of VMAC is prohibited. The information contained herein may be changed without prior notice.
Printed in Canada

Safety

Important Safety Notice
The information contained in this manual is based on sound engineering principles, research, extensive field experience and technical information. Information is constantly changing with the addition of new models, assemblies, service techniques and running OEM changes. If a discrepancy is found in this manual, contact VMAC Technical Support prior to initiating or proceeding with installation, service or repair. Current information may clarify the issue. Anyone with knowledge of such discrepancies, who proceeds to perform service and repair, assumes all risks. Only proven service procedures are recommended. Anyone who departs from the specific instructions provided in this manual must first ensure that their safety and that of others is not being compromised, and that there will be no adverse effects on the operational safety or performance of the equipment. VMAC will not be held responsible for any liability, consequential damages, injuries, loss or damage to individuals or to equipment as a result of the failure of anyone to properly adhere to the procedures set out in this manual or standard safety practices. Safety should be the first consideration when performing any service operations. If there are any questions concerning the procedures in this manual, or more information is required, please contact VMAC Technical Support prior to beginning work.

Safety Messages
This manual contains various warnings, cautions and notices that must be observed to reduce the risk of personal injury during installation, service or repair and the possibility that improper installation, service or repair may damage the equipment or render it unsafe.

This symbol is used to call attention to instructions concerning personal safety. Watch for this symbol; it points out important safety precautions, it means, “Attention, become alert! Your personal safety is involved”. Read the message that follows and be aware
of the possibility of personal injury or death. As it is impossible to warn of every conceivable hazard, common sense and industry standard safety practices must be observed.

This symbol is used to call attention to instructions on a specific procedure that if not followed may damage or reduce the useful life of the compressor or other equipment.

This symbol is used to call attention to additional instructions or special emphasis on a specific procedure.

General Information

Before Starting
Read this manual prior to beginning the installation to ensure familiarity with the components and how they will fit on the system. Identify any variations
(i.e. different engine models, specific instructions for particular applications, etc.) in this manual to ensure the correct instructions are used for the application.

Hose Information
The hoses used in VMAC compressor systems have a specific inner liner that is compatible with VMAC compressor oil. Use of hoses other than those supplied
or recommended by VMAC may cause compressor damage and may void your warranty. Please contact VMAC for replacement hoses and further information.

Ordering Parts
To order parts, contact a VMAC dealer. The dealer will ask for the VMAC serial number, part number, description and quantity. Locate the nearest dealer online at www.vmacair.com/dealer-locator or call 1-877-912-6605.

Technical Support
For technical support visit VMAC’s Knowledge Base or contact the technical support team.
Knowledge Base: http://kb.vmacair.com/
Toll free: 1-(888) 241- 2289
Email: tech@vmacair.com

Special Tools Required

None.

Torque Specifications
All fasteners must be torqued to specifications. Use manufacturers’ torque values for OEM fasteners.
The torque values supplied in Figure 15 are intended for VMAC supplied components, or for use as a guide in the absence of a torque value provided by an OEM.

Apply Loctite 242 (blue) to all fasteners (except nylon lock nuts) unless otherwise stated.

Torque values are with Loctite applied unless otherwise specified.

Standard Grade 8 National Coarse Thread

Size (in)| 1/4| 5/16| 3/8| 7/16| 1/2| 9/16| 5/8| 3/4
Foot pounds (ft•lb)| 9| 18| 35| 55| 80| 110| 170| 280
Newton meter (N•m)| 12| 24| 47| 74| 108| 149| 230| 379
Standard Grade 8 National Fine Thread

Size (in)| 3/8| 7/16| 1/2| 5/8| 3/4
Foot pounds (ft•lb)| 40| 60| 90| 180| 320
Newton meter (N•m)| 54| 81| 122| 244| 434
Metric Class 10.9

Size (mm)| M6| M8| M10| M12| M14| M16
Foot pounds (ft•lb)| 4.5| 19| 41| 69| 104| 174
Newton meter (N•m)| 6| 25| 55| 93| 141| 236

Table 1 — Torque Table

Warranty

VMAC Standard Warranty (Limited)
For complete warranty information, including both VMAC Standard Warranty (Limited) and VMAC Lifetime Warranty (Limited) requirements, please refer to our current published warranty located at: www.vmacair.com/warranty
If you do not have access to a computer, please contact us and we will be happy to send you our warranty.
VMAC’s warranty is subject to change without notice.

VMAC Lifetime Warranty (Limited)
A VMAC Lifetime Limited Warranty is offered I N N O V A on the base air compressor only and only on UNDERHOOD®, Hydraulic Driven, Transmission Mounted, Gas and Diesel Engine Driven Air Compressors, Multifunction Power Systems, and other products as defined by VMAC, provided that (i) the purchaser fully completes and submits SERVICE a warranty registration form within 3 months of purchase, or 200 hours of operation, whichever occurs first; (ii) services are completed in accordance with the Owner’s Manual; (iii) proof of purchase of applicable service kits are made available to VMAC upon request.
The VMAC Lifetime Warranty is applicable to new products shipped on or after 1 October, 2015.

Warranty Registration
The VMAC warranty registration form is located near the back of this manual. This warranty registration form must be completed and sent to VMAC at the time of installation for any subsequent warranty claim to be considered valid.
There are 4 ways the warranty can be registered with VMAC:

• https://www.vmacair.com/support/warranty-registration
• warranty@vmacair.com
• 877-740-3202
• VMAC – Vehicle Mounted Air Compressors 1333 Kipp Road, Nanaimo, BC, Canada V9X 1R3

VMAC Warranty Claim Process

VMAC warranty work must be pre-authorized by VMAC. Claims are processed via our dealer network. If you are not a VMAC dealer, please select one to work with via our Dealer Locator:
https://www.vmacair.com/support/find-a-dealer

1. Communicate with VMAC Technical Support at 888-241-2289 or tech@vmacair.com to help diagnose/troubleshoot the problem prior to repair. VMAC technical support will require the VMAC System ID, and hours on the compressor.
2. VMAC will provide direction for repair or replacement of the failed components.
3. If requested, failed parts must be returned to VMAC for evaluation.
4. Dealers may login to the VMAC website to view the “VMAC Labour Time Guide” (under “Agreements”) to see the allowable warranty labour times.
5. Warranty invoices must include the Service Ticket number, VMAC System ID#, hours on the compressor, and a detailed description of the work performed.
6. VMAC Warranty does not cover consequential damages, loss of income, overtime charges, mileage, travel time, towing/recovery, cleaning or shop supplies.
7. Dealers submit warranty claims on behalf of the Vehicle Owner/End User affected by the defective part(s). The dealer ensures that all warranty credits are refunded back to the Vehicle Owner/End User who made the initial warranty claim.
   In order to qualify for Lifetime Warranty (Limited), the completed warranty registration form must be received by VMAC within 3 months of the buyer receiving the Product(s), or 200 hours of operation, whichever occurs first.
   If the completed warranty registration form has not been received by VMAC within 3 months of the buyer receiving the Product(s), or 200 hours of operation, the “Standard” warranty period will be deemed to commence 30 days from the date of shipment from VMAC.
   Failure to follow the warranty claim process may result in denial of the warranty claim.
   VMAC Product Warranty Policies & Warranty Registration can be found on the VMAC website (see previous page for URL).

Parts List Kit Pack List

Fast Pack 3801180

*The components shown below are found in the main compressor kit fastener pack and are shown here for reference only.

Fast Pack, 3801160 (V900122 / V910022)

Fast Pack, 3801408 (V900132 / V910032)

Modifying the Degas Bottle

This accessory kit is intended for 2017 – 2022 Ford F-250 and F-350, 6.2 L gas engine vehicles equipped with dual batteries.
These instructions are to be used in conjunction with the installation manuals that are supplied with the V900122 | V900132 (70 cfm) and V910022 | V910032 (150 cfm) system(s).
Please read these instructions, as well as the “Preparing for Installation” chapter in the above manuals prior to modifying the degas bottle.

• With the battery tray / degas bottle assembly removed from the vehicle, cut the battery tray away from the degas bottle (Figure 5).

The degas bottle is designed to contain vehicle coolant under pressure. Care must be used when modifying the degas bottle to ensure that the integrity of the degas bottle is not compromised.

• Remove the molded tab beside the fill level markings on the degas bottle (Figure 6).

• Remove the (×3) tabs on the side of the degas bottle (Figure 7).

• Remove the excess material from the back of the degas bottle (Figure 8).

• Measure 1/4 in from the bottom of the degas bottle, and remove the excess material (Figure 9).

• Cut the face of the lower fins at a 45° angle (Figure 10).

• Carefully remove the quick connect index material (shaded in red) to allow the hose to mount in the new orientation (Figure 11).

Installing the Degas bottle Relocation Bracket

• Thread the hold down strap into the degas bottle bracket with the serrations on the buckle pointing toward the driver side fender (this will make it easier to tighten once the assembly is installed) (Figure 12).

• Install the bracket into the vehicle, in the original degas bottle / battery tray location, using the supplied fasteners (Figure 13).

• Install the degas bottle into the bracket, ensuring that the tab on the bracket engages the slot on the outside of the degas bottle, and the fins engage the slots at the base of the bracket (Figure 14).

• Secure the degas bottle using the hold down strap (Figure 15).

• Once the hold down strap is tightened, cut the excess strap material leaving approximately 6 in.

• To prevent the strap from fraying, seal the cut end of the strap with a propane torch or similar heat source.

• Install the OEM battery cables onto the posts on the VMAC degas bracket.

• Install the VMAC battery cables onto the posts on the VMAC degas bracket.

• Route the VMAC battery cables along the inner fender and to the inside of the body mount. Installation will continue later in the manual. (Figure 16).

• Ensure the cables are adequately protected from sharp edges and secured against snags from any road hazards.

Modifying the Degas Hose

• Measure 2 in from the engine side of the 90° curve and cut the hose (Figure 17).

• Cut the cuff from the OEM quick connect (Figure 18).

• Rotate the quick connect approximately 15° counter clockwise and loosely install the supplied hose clamp (Figure 19).

• Insert the 1 in hose barb into the hose and secure with a supplied hose clamp.

• Install the supplied 45 in heater hose onto the hose barb and secure with a supplied hose clamp.

• Install the hose assembly onto the degas bottle and route the hose to the engine spigot.

• Cut the hose to the required length (approximately 30 in) and secure it to the engine spigot.

• Rotate the hose on the quick connect to remove any stress or kinking and tighten the hose clamp.

• Install the P-clip bracket on the base of the degas bracket in the hole closest to the quick connect (Figure 20).

Relocating the Battery

Apply Loctite 242 (blue) to all fasteners.

VMAC’s universal battery relocation bracket is designed to accommodate a multitude of frame variations. Due to the universal nature of the bracket, it will protrude slightly from the side of the vehicle. Final battery location and whether to use the supplied relocation bracket is up to the upfitter or end user.

Battery relocated using VMAC relocation hardware

Mounting the battery box

• Insert (×1) M10 x 1.5 x 150 bolt into the bottom of the rear battery box mount, this will be inaccessible once the battery box is attached (Figure 22).

• Attach the battery box finger tight to the front battery mounting brackets (Figure 23).

• Raise the battery box and straps into position. The battery box mounts straddle the radius arm mount on the driver side of the frame. Remove any barbed cable ties as needed to allow the OEM wiring harness to pass over the top of the battery box cover (Figure 24).

Ensure the battery mounts and fasteners will not crimp or pinch any wire harness or brake lines that run along the top of the frame rail. Run the fasteners below any harness / brake lines.

• Install the backing straps and tighten the assembly to the frame to prevent the bracket from shifting.

• Torque the mounting fasteners to specification.

• Remove the top rear fastener from the mounting bracket (Figure 25)

• Loosen the (×2) forward fasteners, and the lower rear fastener, securing the battery box to the mounting brackets; lift the battery box up and to the rear of the vehicle to remove it from the brackets (Figure 26).

• Torque the fasteners to specification, ensuring that the brackets do not shift in the process.
  Perform the following steps once the remainder of the compressor installation has been completed.

• Insert the battery into the box and secure it using the supplied battery hold down.

• Connect the battery cables, and attach the battery box cover.
  The battery box and battery are heavy. Use caution when lifting into position or lowering. Assistance is recommended to prevent personal injury or damage to the battery.

• Raise the battery box and mount it onto the brackets.

• Install the safety cables onto the brackets.

• Torque all of the battery box fasteners.

• Ensure the cables are adequately protected from sharp edges and secured against snags from any road hazards.

Relocating the Hood Strut

• Disconnect the driver side hood strut from the ball stud on the hood.

• Remove the ball stud and washer from the hood (Figure 27).

• Apply Loctite 242 (blue) to the supplied flat head fastener and install the hood strut bracket into the hood in the OEM ball stud location (Figure 28).

• Grind the threaded section of the ball stud, leaving 1/4 in of thread (Figure 29).

• Apply Loctite 242 (blue) to the modified ball stud and thread it into the into the supplied bracket (Figure 30).

• Reattach the hood strut, ensuring the locking ring clicks into place.

Manufactured by

• 888-241-2289
• 877-740-3202
• www.vmacair.com
• tech@vmacair.com
• warranty@vmacair.com
• www.kb.vmacair.com
• 1333 Kipp Road, Nanaimo, B.C., V9X 1R3 Canada

References

• VMAC Knowledge Base

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