BORMANN BDS8010 Triangular Drywall Sander Instruction Manual

June 9, 2024
BORMANN

BDS8010 Triangular Drywall Sander
Instruction Manual
BORMANN BDS8010 Triangular Drywall
Sander

BDS8010
042495

BDS8010 Triangular Drywall Sander

Technical Data

Model| BDS8010
Power Input| 750 Watt
Voltage/Frequency| 230 – 240 V — 50 he
Variable Speed| 1000 – 1850 RPM
Diameter of sanding paper| 225 mm
Diameter of pad| 210 mm
Adjustable height (with extension bar)| 135 – 180 cm
Sanding head| Flexible, adjusted in 0 -120 degrees
Including:| Auto-vacuum system, Soft grip, Foldable, Big support handle, Easily changed carbon brushes, Led light on the pad

  • The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
  • To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
  • Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.

BORMANN BDS8010 Triangular Drywall Sander - Fig

General Safety Guidelines

Before starting using the tool, read the instructions carefully.
Wear a protective mask. Dust which is injurious to health can be generated when working on wood and other materials. Never use the device to work on any materials containing asbestos!
Wear ear-muffs. The impact of noise can cause damage to hearing.
Wear safety goggles. Sparks generated during working or splinters, chips and dust emitted by the device can cause loss of sight.

Failure in abiding with the safety instructions may lead to electric shock, fire and/or serious injury. The term “electric tool” used in the safety instructions means line- powered electric tools (with power wire) and/or battery powered electric tools (without power wire). Keep this instructions for future reference.

Work Area Safety
a) Please keep work area clean and well lit. Dark or cluttered areas could invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids or fumes, gases or dust. Power tools could create sparks which may ignite the gases or fumes.
c) Please keep children and bystanders in a safe distance while operating the power tool.

Electrical Safety
a) Please make sure that power tool plugs match the outlet. Do not ever modify the plug in any way. Do not use adapter plugs with earthed (grounded) power tools. Using unmodified plugs and matching outlets will reduce risk of electric shock and other injuries.
b) Avoid body contact with earthed or grounded materials or objects, such as radiators, pipes, ranges and refrigerators. There is an tremendous risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or any other wet conditions. Water entering a power tool could increase the risk of electric shock.
d) Do not abuse the power cord. Never use the cord for carrying, pulling or unplugging the electric tool. Keep cord in a safe distance from heat, oil, sharp edges and any moving parts. Damaged or entangled cords will increase the risk of electric shock.
e) When operating an electric power tool outdoors, use an extension cable which has the appropriate specifications for outdoor use. Use of a an extension cable suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location cannot be avoided, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are feeling tired or under the influence of alcohol, drugs, or medication. A moment of inattention while operating a power tool may result in serious personal injury.
b) Please use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, or hearing protection, non-skid safety shoes or protective helmets, used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the power switch is in the off- position before connecting to power source and/or battery pack, picking up or carrying the power  tool. Carrying power tools with your finger on the power switch or energising power tools that have the switch in the on position invites accidents.
d) Remove any adjusting keys or wrenches before turning the power tool on. A tool left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep balance and proper footing at all times. This helps to have a better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from any moving parts. Loose clothes, jewellery and/or long hair can be caught in moving parts.
Power Tool Use And Care
a) Please do not force the power tool. Use the correct power tool for the each application. The correct power tool will always do the job better and safer when used at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn activate or deactivate it. Any power tool that cannot be controlled with the switch is extremely dangerous and must be repaired.
c) Disconnect the main plug from the power source and/or the battery pack from the power tool before changing accessories, making any adjustments, or storing power tools. Such preventive safety measures will reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to use and operate the power tool. Power tools are extremely dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, leakage and any other condition that may affect the power tool’s operation. If  damaged, please have the power tool repaired before use. Many accidents and injuries are caused by poorly maintained power tools.
f) Keep all the cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are more precise and easier to control.
g) Always use the power tool, accessories and tool bits etc. in accordance with the instructions of this instruction manual, taking into account the working conditions and the  work to be performed. Use of the power tool for applications different from those intended could result in a hazardous situation.
Service
a) Have your power tool serviced by a qualified repair technician using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional Safety Guidelines

WARNING! Dusts produced during work due to the operation of the tool can become potentially hazardous to health. The following is recommended:

  • Always wear a mask and safety glasses when working with grinding tools.
  • Never work with materials containing asbestos. Never use materials that contain asbestos.
  • Do not use asbestos when grinding materials containing lead.
  • Persons working with the device or having access to the work area must wear a special mask to protect themselves from lead-containing paint and moisture.
  • Children and pregnant women are prohibited from accessing the work area.
  • Do not eat, drink or smoke in the workplace.
  •  Contact with or inhalation of sanding dust (e.g. from lead-containing paints) can cause damage to the health of the user or other bystanders. Always wear suitable personal protective equipment, e.g. dust mask and use the dust bag when sanding.
  • Always keep the power cord away from moving parts of the appliance.
  • Wear protective goggles, especially when grinding at height.

ELECTRIC SAFETY

  • The current on the label have to comply with the power supply.

  • If the power cord of the device is damaged, it has to be replaced by the manufacturer or similar qualified persons, to avoid dangers.

  • Immediately throw away the old cord or plug after replacing it. Plugging a loose cord into the socket is dangerous.

  • Only use approved extension cords which are suitable for the power input of the machine. The conductors must have a cross-section of min. 1.5 mm².
    Always completely release cord when using a cable drum.

  • Do not wind the cord and avoid body contact with it.

a. This power tool is intended to function as a sander. Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
b. Operations such as grinding, wire brushing, polishing or cutting-off are not recommended to be performed with this power tool. Operations for which the power tool was  not designed may create a hazard and cause personal injury. NOTE List only those operations that were not included in the first warning. If all listed operations are  recommended, then this warning may be omitted but all subsequent warnings must be given without an exclusion.
c. Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
d. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
e. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
f. The arbour size of wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool. Accessories with arbour holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
g. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush  for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position  yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
h. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves  and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various  operations . The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing  loss.
i. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
j. Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. Position the cord clear of the spinning accessory. If  you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
k. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
l. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
m. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
n. Do not operate the power tool near flammable materials. Sparks could ignite these materials.
o. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating  accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an  abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to  climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive  wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking  proper precautions as given below.
a) Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.
Safety Warnings Specific for Sanding Operations
Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.

Installation

Before the repair or adjustment of replacement parts, electric tool accessories, be sure to pull out the plug from the mains power.

Assembly Instructions

a. Unpacking status shown on image below:BORMANN BDS8010 Triangular Drywall
Sander - Fig1

b. Support arm: Installation shown on below picture (Insert support arm to the plastic clamp, insert and tighten screws into both left and right support arm with hex spanner).BORMANN BDS8010 Triangular Drywall Sander -
Fig2c. Telescopic pipe installation (insert telescopic pipe into front pipe, adjust to suitable length, turn the locking nut into the front plastic pipe and lock.)BORMANN BDS8010 Triangular Drywall
Sander - Fig3

Replacement of sanding paper
Before installing the new paper, you must first clean the dirt from the grinding wheel, using for example a brush. Grinding surface adhesive disc has a layer of lint, it can quickly and easily installed flocking self-adhesive sandpaper. The surface grinding sandpaper pressed in the adhesive disc.BORMANN BDS8010 Triangular Drywall Sander - Fig4

Replacement of grinding disk
Use a hexagonal wrench as follows to remove the grinding disc.BORMANN
BDS8010 Triangular Drywall Sander - Fig5

Connection with the dust collecting bag
In order to protect the operator to reduce dust suction and site cleaning process at work, in the work process please connect the machine with dust bag. As shown in the figure is connected with the suction pipe, the other end is connected with the dust collecting bag.BORMANN BDS8010 Triangular Drywall
Sander - Fig6

Sanding wheel speed regulation
The sanding of the grinding disk rotation speed can be adjusted according to different conditions and grinding quality requirements.BORMANN BDS8010
Triangular Drywall Sander - Fig7

Telescopic pipe

According to the needs of different grinding positions, the length of the machine can be adjusted between 1000-1850mm. Rotate the locking nut counter- clockwise to loosen,  pull the pipe to the desired length, and then rotate the locking nut clockwise rotating in order to fix (lock) the pipe at the desired position.

Maintenance

Keep tools clean, remove debris and dust. Add lubricating oil and grease (reducer, bearings) frequently to keep the tool working properly. Always check the power cord, plug, switch, and make sure they are in good condition. In case of malfunction, contact an authorized service center.

Carbon brush replacement

The accessories include an original set of carbon brush, when the carbon brush is worn, replace it with a new one. Use a screwdriver to unscrew the brush cover, remove the original carbon brush, put new carbon brush to brush holder and screw back the brush cover.BORMANN BDS8010 Triangular Drywall Sander -
Fig9

Environmental disposal

In order to avoid damages on transportation, the tool has to be delivered in solid packaging. Packaging as well as the unit and accessories are made of recyclable materials and  can be disposed accordingly. The tool’s plastics components are marked according to their material, which makes it possible to remove environmental friendly and differentiated because of available collection facilities.
Only for EU countries
Do not dispose of electric tools together with household waste material!
In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that  have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
The power tools have been manufactured according to strict standards, set by our company, which are aligned with the respective European quality standards. The power tools of our company are provided with a warranty period of 24 months for non-professional use, 12 months for professional use and 6 months for batteries. The warranty is valid from the date of purchase of the product. Proof of the warranty right is the purchase document of the tool (retail receipt or invoice). Under no circumstances shall the company cover the relevant cost of spare parts and respective required working hours unless a copy of the purchase document is presented. In case the repair has to be done by our service department the cost of transportation (to and from) is entirely borne by the sender (client). The tools must be sent for repair to the company or to an authorized workshop in the appropriate way and means of transport.
WARRANTY EXEMPTIONS AND RESTRICTIONS:

  1. Spare parts that wear out naturally as a consequence of being used (brushes, cables, switches, chargers, chokes etc.).
  2. Tools damaged as a result of non-compliance with the instructions of the manufacturer.
  3. Tools poorly maintained.
  4. Use of improper lubricants or accessories.
  5. Tools given to third entities free of charge.
  6. Damage due to an electrical connection at a voltage other than that indicated on the appliance plate.
  7. Connection to a non-earthed power supply.
  8. Change in current voltage.
  9. Damage result ng from the use of salty water (e.g., washing machines, pumps).
  10. Damage or malefic on resoling from improper cleaning procedure of the tool.
  11. Contact of the tool with chemicals, or damage as a result of moisture or corrosion.
  12. Tools that have been modified or opened by unauthorized personnel.
  13. Tools used for rent.

The warranty covers only the free of charge replacement of the component that presents a manufacturing defect or material failure. In case of lack of a specifi c spare part the company reserves the right to replace the tool with another corresponding model. After all warranty procedures have been concluded, the warranty period of the tool shall  not be extended or renewed. The spare parts or tools that are replaced remain in the possession of our company. Requirements, other than those mentioned in this warranty  form, regarding power tools repair or damage thereof, do not apply. Greek law and relative regulations apply to this warranty.

WARRANTY
This appliance is a quality product. It was designed in compliance with current technical standards and made carefully using normal, good quality materials. The warranty period is 24 months for non-professional use and 12 months for professional use and commences on the date of purchase, which can be verified by the receipt, invoice or delivery note. During this warranty period all func-tional errors, which, despite the careful treatment described in our operating manual, are verifiably due to material flaws, will be rectified by our after-sales service staff. The warranty takes the form that defective parts will be repaired or replaced with perfect parts free of charge at our discretion. Replaced parts will become our property. Repair work or the replacement of individual parts will not extend the warranty period not will it result in a new warranty period be-ing commenced for the appliance. No separate warranty period will commence for spare parts that may be ted. We cannot offer a warranty for damage and defects on appliances or their parts caused by the use of excessive force, im-proper treatment and servicing. This also applies for failures to comply with the operating manual and the installation or spare and accessory parts that are not included in our range of products. In the event of interference with of modifications to the appliance by unauthorized persons, the warranty will be rendered void. Damages that are attributable to improper handling, over loading, or natural wear and tear are excluded from the guarantee. Damages caused by the manufacturer or by a material defect will be corrected at no charge by repair or by providing spare parts. The prerequisite is that the equipment is handed over assembled, and complete with the proof of sale and guarantee. For a guarantee claim, only use the original packaging. and smooth guarantee processing. Pleas request a Freeway sticker. Unfortunate that are not postpaid. The warranty Ural wear and tear. If you wish to m spare parts or accessories, please co change without prior notice.

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