BORMANN BCS1410 Handsaw User Manual

BCS1410
053514 Handsaw
User Manual

BCS1410 Handsaw

WWW.NIKOLAOUTOOLS.GR
2 YEAR WARRANTY

SYMBOLS
Carefully read the operator’s manual.
Wear protective earplugs. Noise exposure level can cause hearing damage.
 Wear a protective breathing mask. Working on wood and other materials can create dust that is harmful to health. Never use the device to work on any materials containing asbestos!
Wear safety glasses. Sparks generated during work or splinters, debris and dust emitted by the device can cause loss of vision.

SAFETY PRECAUTIONS

** When using any equipment, certain safety precautions must be taken to avoid injury and/or damage. Please read this manual carefully before using the tool. Keep this operator’s manual for future reference. In case this tool is borrowed, transferred or moved, make sure that the instruction manual remains with it. The manufacturer accepts no liability for damage or accidents caused by failure to comply with these safety instructions.
CAUTION: Read all safety regulations and instructions. Not following all safety precautions may result in electric shock, fire and/or serious injury.
The term “power tool” used in this manual refers to power tools powered by electricity (with a power cord) and battery-powered power tools (without a power cord).
Workplace safety
a) Keep your workplace clean and well lit. Untidy or poorly lit workplaces can result in accidents.
b) Do not use the power tool in an environment where there is a risk of explosion and where there are flammable liquids, gases or dust. Power tools produce sparks that could ignite dust or vapours.
c) Do not allow bystanders, children or animals into your work area. If there is a distraction, you may lose control of the appliance.
Electrical safety
a) The plug from the power tool must be plugged into a properly grounded installed outlet. Never modify the plug in any way. Never use adaptor plugs with grounded power tools. Unaltered plugs and correct sockets reduce the risk of electric shock.
b) Avoid body contact with grounded surfaces like refrigerators, pipes and radiators when using electric powered tools. This will reduce the likelihood of shock.
c) Do not expose electric power tools to rain or wet conditions. Wet tools increase the likelihood of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Damaged or entangled cables increase the risk of an electric shock.
e) Keep power cords away from heat, water, oil, sharp edges and moving parts. They can damage the insulation and cause a shock.
f) If you are working outdoors with an electric tool, only use extension cables which are designed and marked specifically for this purpose.
g) If operation of the electric tool in a damp environment can not be avoided, use an earth-leakage circuit breaker (ELCB) to reduce the risk of an electric shock.
Personal safety
a) Be alert, watch your movements and use a power tool with care. Do not use the tool if you are tired or under the influence of medication, alcohol or other substances. A moment of negligence when using the power tool can result in serious injury.
b) The use of personal protective equipment (such as dust masks, non-slip safety shoes, safety helmet or earplugs depending on the type and use of the power tool) reduces the risk of injury. Always wear safety goggles.
c) Make sure the tool cannot start accidentally. Make sure that the electric tool is switched off before you connect it to the power supply and/or insert the battery, or when picking it up or carrying it. Plugging the appliance in when it is switched on, or moving the power tool with your finger on the power switch, may accidentally start the tool and lead to accidents.
d) Remove keys and wrenches before switching on the electric tool. A tool or key coming into contact with rotating parts of the tool can result in damage or injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f ) Wear suitable work clothes. Keep hair, clothes and gloves away from moving parts. Do not wear loose clothing or jewellery. Loose clothing, jewellery or long hair can get caught in moving parts.
g) If vacuum and drainage devices can be fitted on the tool, make sure that they are correctly connected and used. The use of a dust extraction system can reduce dust-related hazards.
Power tool safety
a) Do not over strain the tool. Use the right tool for each task. You will be able to work better and more safely within the specified performance parameters.
b) Do not use a power tool with a defective power switch. A power tool that cannot be switched on or off is dangerous and must be repaired.
c) Unplug the tool and/or remove the battery before making any adjustments to the tool, switching attachments or putting the tool down or in storage. This safety measure prevents the power tool from starting up unintentionally.
d) Keep the electric tool out of the reach of children and untrained users. Only people who have read and understand completely all safety instructions can use the power tool. Power tools can be dangerous if used by inexperienced users.
e) Clean your power tool carefully. Check that the moving parts work properly and do not jam and that there are no parts broken or damaged to such an extent that the operation of the power tool is affected. Contact an authorised service centre for any repairs needed before using the tool. Poorly maintained power tools can cause serious damage or harm.
f ) Keep any cutting tools sharp and clean. Carefully maintained cutting tools with sharp cutting edges are less likely to jam and are easier to control.
g) Use the power tools, accessories, attachments, etc. in accordance with these instructions. Take into account the conditions of your workplace and the task at hand. Using power tools for any purpose other than that for which they are intended can lead to dangerous situations.
Power saw safety
a) Do not approach the sawing area and do not touch the saw blade. Hold the additional handle or the motor housing with your other hand. Hold the circular saw with both hands to avoid injury.
b) Do not reach under your workpiece. The blade guard cannot protect you from the saw blade under the workpiece.
c) Adjust the cutting depth according to the thickness of the workpiece. Less than a full tooth should be visible below the workpiece.
d) Never hold the workpiece you wish to saw with your hand or leg. Secure the workpiece on a sturdy surface. Secure the workpiece well to minimize the risk of contact with your body, jamming of the saw blade or loss of control.
e) Hold the saw only by the insulated handles when performing work in which the cutting tool could strike hidden power cords or its own cord. Contact with a live wire will also render the metal parts of the tool live and can lead to electric shock.
f) Always use a stop or a straight edge when making lengthwise cuts. This will improve the accuracy of the cut and reduce the chance of the saw blade jamming.
g) Always use saw blades of the correct size and with a suitable mounting hole (diamond or round). Saw blades that do not match the saw mounting parts will not rotate properly and will result in loss of control.
h) Never use damaged or incorrect saw washers or screws. Saw blade washers and screws are designed specifically for your saw to ensure perfect performance and safe operation.
Kickback**
A kickback is a sudden reaction to a caught, jammed or incorrectly aligned saw blade, causing an uncontrolled tool to lift up and out of the work piece toward the operator.

• If the saw blade gets caught or jammed in the workpiece, it will lock up and the motor power will cause the saw to jump backwards, towards the operator.
• If the saw blade is twisted or misaligned during cutting, the teeth on the back edge may become caught in the surface of the workpiece, causing the saw blade to leap out of the saw groove, towards the operator.

A kickback is the result of incorrect or faulty use of the saw. It can be prevented by appropriate precautions as described below.
a) Hold the saw firmly with both hands and keep your hands in a position where you can resist the kickback forces. Always hold the saw blade on one side.
Never hold the saw blade in a straight line with your body. In the event of a kickback, the user can still control the recoil forces if proper precautions are taken.
b) If the saw blade jams or the sawing operation is interrupted for another reason, release the ON/OFF switch and hold the saw steady in the workpiece until the saw blade has stopped moving. Never attempt to take the saw out of the workpiece or to pull it backwards whilst the saw blade is moving or there is a possibility of a kickback. Determine the cause of the blade jamming and rectify it before continuing.
c) If you intend to restart a saw that is already in the workpiece, center the saw blade in the saw slot and check that the saw teeth are not caught in the workpiece. If the saw blade is stuck, it may move out of the workpiece or cause kickback when the saw is restarted.
d) Use support when cutting large panels in order to minimise the risk of a kickback by a jammed saw blade. Large panels may sag under their own weight. Panels must be supported on both sides, both near the saw gap and at the edge.
e) Do not use dull or damaged saw blades. Saw blades with blunt or misaligned teeth will create increased friction and lead to the blade jamming due to the saw gap being too narrow.
f) Secure the cutting depth and cutting angle before starting to saw. If the settings change as you are sawing, the saw blade may jam and cause kickback.
g) Be especially careful when making a “plunge cut” in a hidden area, such as an existing wall. The plunge cut saw blade can jam when sawing into hidden objects, causing kickback.
Blade guard safety
a) Check that the blade guard closes perfectly before using the tool. Do not use the saw if the blade guard does not move freely and does not close immediately.
Never latch the bottom cover guard in open position. If you accidentally drop the saw, the cover guard can become crooked. Open the safety guard with the lever and ensure that it moves freely and does not come into contact with the saw blade or other parts regardless of the cutting angle and depth.
b) Check the operation of the spring in the bottom cover guard. If the bottom cover guard and spring do not function properly, have the tool repaired before using it. Damaged parts, buildup of cutting residue, or accumulations of sawdust will cause the cover guard to operate with a delay.
c) Only open the lower guard by hand for special cuts, such as immersion cuts or angled cuts. Open the bottom guard using the lever and release the lever again once the saw blade is engaged in the workpiece. The lower safety hood should operate automatically for all other sawing operations.
d) Do not place the saw on a workbench or on the floor unless the bottom guard covers the blade. An unprotected, moving saw blade will cause the saw to move in the opposite direction of the sawing direction and can cause accidents or injuries. Remember that the saw takes a while to slow down and stop.
Service
Have your power tool repaired only by trained personnel using only authentic spare parts. This will ensure that your power tool is always safe to use.

SPECIFICATIONS

Main Parts (Images 1a, 1b, 11)

1. Handle
2. ON/OFF switch
3. Locking button for ON/OFF switch
4. Locking lever for cutting depth setting
5. Power cable
6. Base plate
7. Locking lever for miter setting
8. Locking screw for parallel stop
9. Scale for miter angle
10. Additional handle
11. Blade guard
12. Saw blade
13. Saw blade wrench
14. Connection for sawdust extractor
15. Lever for opening the blade guard
16. Parallel stop
17. Screw for securing the saw blade
18. Inner flange
19. Swing guard hood
20. Lever for swing guard hood

Proper Use

The hand-held circular saw is designed to make straight cuts in wood, wood by- products and plastics.
The equipment must be used only for its intended purpose. Any other use is considered a case of misuse. The operator, not the manufacturer, is responsible for any damage or injury of any kind caused as a result of misuse of the tool.
Please note that our equipment is not designed for use in commercial, trade or industrial applications. Our warranty will be voided if the equipment is used in commercial, trade or industrial operations or for similar purposes.

Technical Data

Model| BCS1410
Voltage| 230V / 50hz
Power| 1200W
No-load speed| 4800rpm
Blade Size| Φ185mm
Max cutting capacity at 90º| 65mm
Max cutting capacity at 45º| 41mm
Cable length| 2m
Includes| Laser guide, 1pcs 24T saw blade, 1pcs guide rule, 1pcs hex key

• The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
• To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
• Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.

BEFORE CUTTING

Before connecting the equipment to the power supply, make sure that the figures on the type plate are the same as the mains power rating. Always unplug the power tool before making any adjustments to the equipment.
Setting the cutting depth (Images 2, 3)

• Release the handle on the rear of the guard hood to adjust the cutting depth (4).
• Place the saw base plate (6) flat on the surface of the workpiece you wish to saw. Raise the saw until the saw blade (12) is at the required cutting depth (a).
• Reattach the handle to adjust the cutting depth (4). Check that the handle is firmly secured.

Miter stop (Images 4, 5)
The preset standard angle between the base plate (6) and saw blade (12) is 90°. You can adjust this angle to carry out angled cuts.

• Release the locking lever for miter setting (7) on the front of the saw foot.
• You can now adjust the cutting angle to 45°. Monitor the cutting angle scale (9) as you do so.
• Reattach the locking lever for miter setting (7). Check that the handle is firmly secured.

Dust and shavings extraction (Image 6)

• Connect a suitable vacuum attachment (a) to the provided dust extraction port (14) of your circular saw (vacuum cleaner not included).
• Important: The vacuum cleaner used for the suction work must be suitable for the material of the workpiece.
• Check that all the parts are properly connected before starting your work.

This will provide excellent dust removal on the workpiece and you will protect both the equipment and your own health as dust created when working may be dangerous (refer to “Safety Precautions”). Your workplace will be cleaner and safer.
Parallel stop (Images 7, 8)

• The parallel stop (16) enables you to saw parallel lines.
• Loosen the locking screw for the parallel stop (8) on the saw foot (6).
• To assemble, slide the parallel stop (16) into the guide (a) on the saw foot (6) (see Image 7)
• Set the required spacing and then tighten the locking screw (8) again.

Using the parallel stop: Position the parallel stop (16) flat on the edge of the workpiece and start the cut.
**Important!** Make a test cut on a piece of discarded wood, before starting any cutting operation.

OPERATION

General instructions

• Always hold the circular saw firmly.
• The swing guard hood (19) is pushed back automatically by the workpiece.
• Do not use force! Push forwards gently and evenly with the circular saw.
• The waste piece should be located on the right side of the circular saw, so that the wide part of the support bench supports the entire area of the workpiece.
• If you are sawing down a line that has been drawn, guide the circular saw along the corresponding notch.
• Clamp small pieces of wood securely before sawing them. Never hold them with your hand.
• Always follow all safety instructions.
• Always wear safety goggles.
• Do not use defective saw blades or blades that are damaged in any way.
• Do not use inner flanges with openings smaller or larger than than those of the saw blade.
• The saw blade must not be slowed down by hand or by lateral pressure on the blade.
• The swing guard hood (19) must not jam and mus return to its initial position after the operation has been completed.
• Before using the circular saw, check the function of the swing guard hood with the plug disconnected.
• Before you use the machine, ensure that the safety equipment like the swing guard hood, flanges and adjustment devices are in working order, correctly adjusted and secure.
• You can connect a suitable vacuum attachment to the dust extraction port (14). Make sure that the dust extractor is safely and correctly connected.
• The moving swing guard hood must not be fixed in the retracted guard hood when the saw is in use.

Important! Always disconnect the power plug before doing any maintenance work on the power tool.
Using the circular saw
Adjust the cutting depth, cutting angle and parallel stop (refer to “Before Cutting”).
Make sure that the ON/OFF switch (2) is not pressed down and connect the plug to a suitable outlet.
Do not switch the circular saw on until you have fitted a saw blade.
Place the saw base plate flat on the workpiece you wish to saw. The saw blade must not be in contact with the workpiece.
Hold the circular saw firmly with both hands.
Before you start sawing, you can use the lever (15) to open the swing guard hood (19) slightly. This will make starting your sawing work easier.
Switching ON/OFF (Image 9)
To switch on:
Press the locking button (3) and the ON/OFF switch (2) at the same time.
Allow the saw blade to accelerate until it reaches full speed. Then slowly move the saw blade along the cutting line. Apply only gentle pressure on the saw blade while sawing.
To switch off:
Release the locking button and the ON/OFF switch.
If you release the handle, the tool will shut down automatically to prevent accidental operation.
Make sure that you do not cover or block the ventilation openings whilst working with the tool.
Do not slow down the saw blade after you switch it off by applying pressure sideways.
**Important! Do not put down the machine until the saw blade has reached a complete standstill.
Changing the saw blade (Images 10, 12, 13)**
Only use saw blades of the same type as the saw blade originally supplied with the circular saw. Follow the manufacturer’s specifications when choosing a saw blade or contact your local dealer.

• Undo the screw to secure the saw blade (17) using the saw blade key (13).
• Remove the flange (18) and the saw blade (12) using a downwards motion.
• Clean the flange and insert the new saw blade.
• Take note of the running direction (see arrow on the guard hood and saw blade).
• Tighten the screw to secure the saw blade (17) and check that it runs correctly.

Before you press the ON/OFF switch, make sure that the saw blade is correctly fitted, all moving parts run smoothly and the clamping screws are tightened securely.
Important! Always unplug the power plug before doing any work on the circular saw, like changing the saw blade.

MAINTENANCE

Always disconnect the power plug before doing any maintenance work on the circular saw.
Cleaning

• Keep all safety guards, air ducts and the engine housing as free of dirt and dust as possible.
• Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
• It is recommended that you clean the device immediately each time you finish using it.
• Clean the equipment regularly with a damp cloth and some soft soap. Do not use any cleaning agents or solvents that could damage the plastic parts of the equipment. Make sure that no water can leak into the device.

Carbon brushes
In case of excessive sparking, have the carbon brushes checked by a qualified electrician.
Important! The carbon brushes should only be checked and replaced by a qualified electrician.
Power cable
If the power cable of the tool is worn or damaged, contact an authorised service center. Cables and plugs must only be replaced by authorised personnel to avoid damage or harm (electric shock).
There are no other parts inside the power tool that require additional maintenance.

ENVIRONMENTAL DISPOSAL

In order to avoid damages on transportation, the tool has to be delivered in solid packaging. Packaging as well as the unit and accessories are made of recyclable materials and can be disposed accordingly. The tool’s plastics components are marked according to their material, which makes it possible to remove environmental friendly and differentiated because of available collection facilities.
Only for EU countries
Do not dispose of electric tools together with household waste material!
In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
The power tools have been manufactured according to strict standards, set by our company, which are aligned with the respective European quality standards. The power tools of our company are provided with a warranty period of 24 months for non-professional use, 12 months for professional use and 6 months for batieries. The warranty is valid from the date of purchase of the product. Proof of the warranty right is the purchase document of the tool (retail receipt or invoice). Under no circumstances shall the company cover the relevant cost of spare parts and respective required working hours unless a copy of the purchase document is presented. In case the repair has to be done by our service department the cost of transportation (to and from) is entirely borne by the sender (client). The tools must be sent for repair to the company or to an authorized workshop in the appropriate way and means of transport.
WARRANTY EXEMPTIONS AND RESTRICTIONS:

1. Spare parts that wear out naturally as a consequence of being used (brushes, cables, switches, chargers, chokes etc.).
2. Tools damaged as a result of non-compliance with the instructions of the manufacturer.
3. Tools poorly maintained.
4. Use of improper lubricants or accessories.
5. Tools given to third entities free of charge.
6. Damage due to an electrical connection at a voltage other than that indicated on the appliance plate.
7. Connection to a non-earthed power supply.
8. Change in current voltage.
9. Damage resulting from the use of salty water (e.g., washing machines, pumps).
10. Damage or malfunction resulting from improper cleaning procedure of the tool.
11. Contact of the tool with chemicals, or damage as a result of moisture or corrosion.
12. Tools that have been modified or opened by unauthorized personnel.
13. Tools used for rent.

The warranty covers only the free of charge replacement of the component that presents a manufacturing defect or material failure. In case of lack of a specific spare part the company reserves the right to replace the tool with another corresponding model. After all warranty procedures have been concluded, the warranty period of the tool shall not be extended or renewed. The spare parts or tools that are replaced remain in the possession of our company. Requirements, other than those mentioned in this warranty form, regarding power tools repair or damage thereof, do not apply. Greek law and relative regulations apply to this warranty.
WARRANTY
This appliance is a quality product. It was designed in compliance with current technical standards and made carefully using normal, good quality materials. The warranty period is 24 months for non-professional use and 12 months for professional use and commences on the date of purchase, which can be verified by the receipt, invoice or delivery note. During this warranty period all functional errors, which, despite the careful treatment described in our operating manual, are verifiable due to material flaws, will be rectified by our after-sales service staff. The warranty takes the form that defective parts will be repaired or replaced with perfect parts free of charge at our discretion. Replaced parts will become our property. Repair work or the replacement of individual parts will not extend the warranty period not will it result in a new warranty period being commenced for the appliance. No separate warranty period will commence for spare parts that may be ted. We cannot offer a warranty for damage and defects on appliances or their parts caused by the use of excessive force, improper treatment and servicing. This also applies for failures to comply with the operating manual and the installation or spare and accessory parts that are not included in our range of products. In the event of interference with of modifications to the appliance by unauthorized persons, the warranty will be rendered void. Damages that are attributable to improper handling, over loading, or natural wear and tear are excluded from the guarantee. Damages caused by the manufacturer or by a material defect will be corrected at no charge by repair or by providing spare parts. The prerequisite is that the equipment is handed over assembled, and complete with the proof of sale and guarantee. For a guarantee claim, only use the original packaging. That way, we can guarantee quick and smooth guarantee processing. Please send us the appliances post-paid or request a Freeway sticker. Unfortunately we will be unable to accept appliances that are not postpaid. The warranty does not cover parts that are subject to natural wear and tear. If you wish to make a warranty claim, report faults or order spare parts or accessories, please contact the after-sales center: Subject to change without prior notice.

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