milwaukee M18 GG Heavy Duty Grease Gun Instruction Manual

June 10, 2024
Milwaukee

milwaukee M18 GG Heavy Duty Grease Gun

M18 GG Heavy Duty Grease Gun

OPERATING INSTRUCTIONS

Operating Instructions
Operating Instructions
Operating Instructions
Operating Instructions
1…50 number of pumps
ON unlimited number of pumps

Operating Instructions
Operating Instructions
Operating Instructions
Operating Instructions
Operating Instructions

After refilling the grease gun, always prime the grease gun. See text section for description.

Operating Instructions
Operating Instructions

TECHNICAL DATA

GREASE GUN M18 GG

Production code………………………………………………………….4404 26 05……000001 999999
Max. operating pressure ……………………………………………..690 bar
Flow rate ……………………………………………………………………74 g/min
Cylinder capacity bulk……………………………………………….454 g
Cylinder capacity cartidge …………………………………………411 g
Hose rating ……………………………………………………………….690 bar
Battery voltage…………………………………………………………..18 V
Weight according EPTA-Procedure 01/2014 ………….3,9 kg

Noise/vibration information

Measured values determined according to EN 62841.
Typically, the A-weighted noise levels of the tool are:
Sound pressure level (Uncertainty K=3dB(A)) …………………………….. 73,0 dB (A)
Sound power level (Uncertainty K=3dB(A)) …………………………………. 84,0 dB (A)
Always wear ear protectors!
Total vibration values (vector sum in the three axes) determined
according to EN 62841.
Vibration emission value ah ………………………………………………………. < 2,5 m/s2
Uncertainty K= ………………………………………………………………………… 1,5 m/s

WARNING

The vibration and noise emission level given in this information sheet has been measured in accordance with a standardized test given in
EN 62841 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
The declared vibration and noise emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration and noise emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration and noise should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration and/or noise such as: maintain the tool and the accessories, keep the hands warm, organization of work patterns.

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference.

SAFETY INSTRUCTIONS

High pressure can cause some tool parts or hose assembly to rupture, posing a risk of injection injury and/or amputation. Inspect tool and hose assembly for damage or wear before each use. Do not use if damaged or worn.
Hold Hose Assembly by spring strain relief to avoid kinking thehose.
Grease and lubricants may be flammable. Do not expose to flame or heat source. Follow all warnings and instructions from grease and lubricant manufacturer.
To avoid damage to the grease gun and pump, the loader fitting must be compatible with the coupler and rated for at least 690 bar.
Always wear goggles when using the machine. It is recommended to wear gloves, sturdy non slipping shoes and apron. Remove the battery pack before starting any work on the machine.
Do not dispose of used battery packs in the household refuse or by burning them. Milwaukee Distributors off er to retrieve old batteries to protect our environment.
Do not store the battery pack together with metal objects (short circuit risk).
Use only System M18 chargers for charging System M18 battery packs. Do not use battery packs from other systems. Battery acid may leak from damaged batteries under extreme load or extreme temperatures. In case of contact with battery acid wash it off immediately with soap and water. In case of eye contact rinse thoroughly for at least 10 minutes and immediately seek medical attention.
Warning! To reduce the risk of fi re, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in fl uid or allow a fluid to flow inside them.
Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit.

SPECIFIED CONDITIONS OF USE

The grease gun is designed to grease lubrication points, which usually are greased by using grease guns. It must use commercially available grease (in cartridge’s or bulks), suitable for usage in grease guns.
Do not use this product in any other way as stated for normal use.

EC-DECLARATION OF CONFORMITY

We declare as the manufacturer under our sole responsibility that the product described under “Technical Data” fulfills all the relevant regulations and the directives 2011/65/EU (RoHS), 2014/30/EU, 2006/42/EC, and the following harmonized standards have been used:
EN 62841-1:2015
EN IEC 55014-1:2021
EN IEC 55014-2:2021
EN IEC 63000:2018
Winnenden, 2021-11-03

Authorized to compile the technical fi le.
Techtronic Industries GmbH
Max-Edyth-Strabe 10
71364 Winnenden
Germany

GB-DECLARATION OF CONFORMITY

We declare as the manufacturer under our sole responsibility that
the product described under “Technical Data” fulfi lls all the relevant
provisions of the following Regulations S.I. 2008/1597 (as
amended), S.I. 2016/1091 (as amended), S.I. 2012/3032 (as
amended) and that the following designated standards have been
used:
BS EN 62841-1:2015
BS EN IEC 55014-1:2021
BS EN IEC 55014-2:2021
BS EN IEC 63000:2018
Winnenden, 2021-11-03

Alexander Krug
Managing Director
Authorized to compile the technical fi le.
Techtronic Industries GmbH
Max-Eyth-Straße 10
71364 Winnenden
Germany

BATTERIES

Battery packs which have not been used for some time should be recharged before use.
Temperatures in excess of 50°C (122°F) reduce the performance of the battery pack. Avoid extended exposure to heat or sunshine (risk of overheating).
The contacts of chargers and battery packs must be kept clean.
For an optimum life-time, the battery packs have to be fully charged, after used.
To obtain the longest possible battery life remove the battery pack from the charger once it is fully charged.
For battery pack storage longer than 30 days:
Store the battery pack where the temperature is below 27°C and away from moisture Store the battery packs in a 30% – 50% charged condition
Every six months of storage, charge the pack as normal.

BATTERY PACK PROTECTION LI-ION BATTERY

The battery pack has overload protection that protects it from being overloaded and helps to ensure long life.
Under extreme stress the battery electronics switch off the  machine automatically. To restart, switch the machine off and the non again. If the machine does not start up again, the battery pack may have discharged completely. In this case it must be recharged in the battery charger.

PRIMING THE GREASE GUN

Hold the hose assembly by the spring strain relief and point away from your body.
Pull the trigger for 3 seconds, release, and repeat until grease begins to flow from the fitting.
If after several attempts grease does not appear, manually prime the grease gun:
Pull back the rod and turn the rod handle to lock into the plunger.
Press in the bleed valve while manually pressing in the rod.
Once grease begins to fl ow from the fitting, rotate the rod handle to release the plunger. Press the rod completely into the cylinder.
NOTE: This tool has been tested to factory standards, which results in a small amount of grease being left in the pump body, hose and coupler assembly. It is recommended that you purge this tool with the brand of grease you will be using before actual use.

TROUBLESHOOTING

Unable to pull back rod:
Press the bleeder to release pressure.
Unable to push rod forward:
Rotate rod 90° to disengage it from plunger.
No grease when trigger is pulled:
Cylinder is empty, add grease.
Air pockets in the cylinder, prime the grease gun.

TRANSPORTING LITHIUM BATTERIES

Lithium-ion batteries are subject to the Dangerous Goods
Legislation requirements.
Transportation of those batteries has to be done in accordance with local, national and international provisions and regulations.

  • The user can transport the batteries by road without further requirements.

  • Commercial transport of Lithium-Ion batteries by third parties is subject to Dangerous Goods regulations. Transport preparation and transport are exclusively to be carried out by appropriately trained persons and the process has to be accompanied by corresponding experts.
    When transporting batteries:

  • Ensure that battery contact terminals are protected and insulated to prevent short circuit.

  • Ensure that battery pack is secured against movement within packaging.

  • Do not transport batteries that are cracked or leak.
    Check with forwarding company for further advice

MAINTENANCE

Use only Milwaukee accessories and spare parts. Should components need to be replaced which have not been described, please contact one of our Milwaukee service agents (see our list of guarantee/service addresses).
If needed, an exploded view of the tool can be ordered. Please state the machine type printed as well as the six-digit No. on the label and order the drawing at your local service agents or directly at: Techtronic Industries GmbH, Max-Edyth-Strobe 10, 71364 Winnenden, Germany.

SYMBOLS

| CAUTION! WARNING! DANGER!
---|---
| Remove the battery pack before starting any work on the machine.
| Please read the instructions carefully before starting the machine.
| Do not dispose electric tools, batteries/ rechargeable batteries together with household waste material.
Electric tools and batteries that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
Check with your local authority or retailer for recycling advice and collection point.
| Stroke rate under no-load
| Volts
| Direct current
| European Conformity Mark
| British Conformity Mark
| Ukraine Conformity Mark
| EurAsian Conformity Mark

Customer Support

Copyright 2021
Techtronic Industries GmbH
Max-Eyth-Str. 10
71364 Winnenden
Germany
+49 (0) 7195-12-0
www.milwaukeetool.eu
Techtronic Industries (UK) Ltd
Fieldhouse Lane
Marlow Bucks SL7 1HZ
UK

References

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