Wonderfire Electronic Valve

Product Information – Wonderfire Electronic Valve

The Wonderfire Electronic Valve is a decorative appliance that
creates a cozy and warm ambiance in the room. It is not certified
as a space heater and should not be used as a primary heating
source.

Installation Notice

The installation of this appliance should only be carried out by
an authorized person in accordance with the manufacturer’s
instructions, local gas fitting regulations, AS/NZS5601.1-2013
installation code for gas burning appliances, and any other
relevant statutory regulations. The installation should meet the
requirements as set out in AS/NZS5601.1-2013.

A slight smell may be apparent for the first few hours of use
due to the heat-resistant paint curing. It is recommended to open
windows in the room for the first lighting of the fire. In some
instances, slight discoloration may occur inside the firebox, which
is normal and not covered by warranty.

Important Safety Notices

• Do not place articles on or against this appliance.

• Do not use or store flammable material near the appliance.

• Do not spray aerosols in the vicinity of this appliance while
  it is in operation.

• Care must be taken to ensure that any return air register or
  exhaust system does not adversely affect the operation of the
  appliance or draft of chimney or flue.

• Do not modify this appliance.

• This appliance is designed to operate with luminous flames,
  which may exhibit slight carbon deposits.

Ventilation Requirements

Permanent ventilation of the room where the fire is to be
situated is essential while the fire is in operation. The room must
have a minimum cross-sectional area of 40,000 sq mm of effective
ventilation.

Product Usage Instructions

• The Wonderfire Electronic Valve should only be used as a
  decorative appliance and not as a space heater.

• The appliance should be operated with luminous flames and may
  exhibit slight carbon deposits.

• Do not place any articles on or against the appliance.

• Do not use or store flammable material near the appliance.

• Do not spray aerosols in the vicinity of the appliance while it
  is in operation.

• Care must be taken to ensure that any return air register or
  exhaust system does not adversely affect the operation of the
  appliance or draft of chimney or flue.

• The room where the fire is situated should have a minimum
  cross-sectional area of 40,000 sq mm of effective ventilation.

• The appliance should be serviced every 2 years to ensure proper
  functioning.

Warranty Information

The Wonderfire Electronic Valve comes with a warranty period of
10 years for defects in the firebox of the gas burner and 2 years
for defects in the gas valves or automatic valve. This warranty
does not cover the cost of claiming under the warranty or
transporting the Real Flame Gas Burner to and from the
supplier.

WONDERFIRE ELECTRONIC VALVE
INSTALLATION & OPERATING MANUAL
NeccletrcaelWeraWaornnaocdnneecderfeifirfirreferiberfieobArxoefApixrabppeanorpndobxrdevooasavxaraleraeelNrseNdduaeuaemrpsmseiibpggbaernnoepreerv:p:ddeArAdotGtGoovtAAoeoodp4b4pe4e4etor66ria4na4btsteGeetGaoiolnnlnesNdtNaaatlalsuetaurdarzlaaeGlsraoGasa. zse. ro Installed primarily as a decorative appliance. Not certified as a Space Heater.
VERSION 1R2.1

WARRANTY INFORMATION
The benefits provided to you under the following warranty are in addition to any other rights and remedies available to you under the law. 1. Warranty If: (a) during the first 10 years from the date of purchase (Firebox Warranty Period), there is a defect in the firebox of the
Gas Burner; or (b) during the first 2 years from the date of purchase (Parts Warranty Period), there is a defect in the gas valves or
other parts of the Gas Burner, due to improper workmanship or material, Glen Dimplex will replace or repair the Gas Burner without charge. Any replacement product is warranted only for the time remaining on the original Firebox Warranty Period or the Parts Warranty Period as relevant. 2. Registration All in and out of warranty claims and service requests are to be emailed to: service@glendimplex.com.au The email should include the following information: · Proof of purchase–A copy of the customer’s invoice. · Store details and contact person. (Please ensure ALL details are correct) · All relevant customer details, if not on the proof of purchase · Detailed report of the issue with pictures where possible showing any damage or technical issue. 3. Exclusions Glen Dimplex is not obliged to replace or repair the Gas Burner under clause 1 if: (a) it has been improperly stored, installed, connected, used, operated or repaired, or damaged, abused, tampered with, altered (without our written approval), or not maintained in strict accordance with our installation and operating instructions; or (b) it has been installed in an outdoor setting. 4. Limit of Liability The warranty provided under this warranty is limited to replacement or repair of the Gas Burner only, at our option. To the extent permitted by law, Glen Dimplex excludes liability for consequential loss or any other loss or damage caused to property or persons arising from any cause whatsoever, and damage arising from normal wear and tear. 5. Claiming under the Warranty In order to claim under this warranty you must, within the Firebox Warranty Period or the Parts Warranty Period (as relevant), contact Glen Dimplex, providing the original proof of purchase and the details below:
Supplier Name___ Date Of Purchase / settlement of property if new home _ Model / Serial Number___ This warranty does not cover the cost of claiming under the warranty or transporting the Real Flame Gas Burner to and from the supplier.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. If you would like to speak to someone about your Gas Burner or claiming under this warranty, please contact the Service Warranty Desk on 1300 554 155.
Glen Dimplex Australia Pty Ltd ACN 69 118 275 460 Head Office: 183L4a0keFveiernwtrDereivGe,uSllcyoRreosabdy,,VSICco3r1e7s9by 3179 Telephone: 1300 554 155 Facsimile: (03) 8706 2001
2

INSTALLATION NOTICE
The installation of this appliance is only to be carried out by an authorised person in accordance with the Manufacturer’s Instructions, local gas fitting regulations, AS/NZS5601.1-2013 installation code for gas burning appliances and any other relevant statutory regulations.
In all cases the installation of this appliance shall meet the requirements as set out in AS/NZS5601.1-2013
NOTE: A slight smell may be apparent for the first few hours of use. This is due to the heat resistant paint curing. It is recommended to open windows in the room for the first lighting of the fire. In some instances a slight discolouration may occur inside the firebox. This is a normal condition and is not covered by warranty.
IMPORTANT SAFETY NOTICES
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE. DO NOT USE OR STORE FLAMMABLE MATERIAL NEAR THE APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILST IT IS IN OPERATION. CARE MUST BE TAKEN TO ENSURE THAT ANY RETURN AIR REGISTER OR EXHAUST SYSTEM DOES NOT ADVERSELY AFFECT THE OPERATION OF THE APPLIANCE OR DRAUGHT OF CHIMNEY OR FLUE. DO NOT MODIFY THIS APPLIANCE. THIS APPLIANCE IS DESIGNED TO OPERATE WITH LUMINOUS FLAMES. THIS MAY EXHIBIT SLIGHT CARBON DEPOSITS.
VENTILATION REQUIREMENTS
Permanent ventilation of the room where the fire is to be situated is essential while fire is in operation. The room must have a minimum cross sectional area of 40,000sq mm of effective ventilation.
It is recommended that you service your gas fire every 2 years.
WARNING
This firebox has a naked flame, care should be taken when it is operating if children or the infirm are in close proximity. For protection of young children or the infirm, a secondary guard is required. A safety screen is recommended if constant supervision is not possible. It is recommended that a secondary guard complying with AS-NZS2286 be installed. The appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilitites, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
THIS IS PRIMARILY A DECORATIVE APPLIANCE AND IS NOT CERTIFIED AS A SPACE HEATER.
3

CONTENTS
Contents …………………………………………………………………………………………………..4 Data Plate …………………………………………………………………………………………………5 Dimensions ……………………………………………………………………………………………….5 Operating Instructions – Customer………………………………………………………………..6 Technical Data …………………………………………………………………………………………..8 System Description…………………………………………………………………………………….9 Installation……………………………………………………………………………………………….10 Operating Procedure ………………………………………………………………………………..12 Installation Instructions – Installer ……………………………………………………………….17 Commissioning ………………………………………………………………………………………..19 Maintenance/Fault Finding ………………………………………………………………………..19 Servicing Details ………………………………………………………………………………………19 Fault Finding Chart …………………………………………………………………………………..22 Sequence of Operation……………………………………………………………………………..23 Regulator Adjustment & Conversion Details…………………………………………………23 Wiring Diagram ………………………………………………………………………………………..24 Glen Dimplex contact information……………………………………………………………….28
4

DATA PLATE (Affixed to the base of the unit for reference to gas pressure & consumption)

AF18 OF Automatic valve (Sit Proflame)

Gas Natural Gas

Injector Size (mm) 1 x injector multiport 7 ports x 1.25

TPP 0.88 kPa high

N.G.C. (Mj/Hr) 35 high

DIMENSIONS

320mm

462mm 5

240mm

OPERATING INSTRUCTIONS – Customer
Congratulations on your purchase of tthhee NWeocntrdeeWrfiroen.derfire. This gas coal fire has been bench tested in the factory to ensure satisfactory operation.
Safety First! · The appliance is designed to simulate a coal fire and as such working surfaces can become
quite hot. Do not touch them. Always take extra care with young children or the infirm. · A separate fireguard can be used to protect young children or the infirm. · DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE. · DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE. · DO NOT SPRAY AEROSOLS IN THE VICINITY OF YOUR FIRE WHILST IT IS IN USE. · DO NOT OPERATE WITH PANEL COVERS, OR GUARDS REMOVED FROM THIS
APPLIANCE. · Primarily a decorative appliance – not certified as a space heater. · The unit must be installed and serviced by a qualified person. · Wash hands after handling coals and ensure children do not handle them as the colouring may
contain toxic dies.
Caring for your NWeocntdreerWfiroenderfire YYoouurr WNeocntdrerWfiroenhdaesrfbireehnadsebseigenneddefsoigr neeadsefoorfeuasseeaonfduissevaenrydeisasvyertyo emaasiyntaoinm.aTihnetafiinr.eTishe fire is a sealed unit and there are no user serviceable components inside, other than the batteries. To clean: · Metal surfaces; simply wipe over with a damp cloth. · Do not use harsh cleaning agents or solvents. · Ceramic coals; Lightly vacuum with a soft brush attachment. · Pilot Light; check for lint and dust, vacuum as necessary. · For units with a fan, check the air intake at the front of the fire is free of lint and dust, vacuum
and clean as necessary. · Do not attempt to clean the unit whilst it is operating (including Pilot Light) or whilst it is hot. · After a number of hours of use of the Fire, there may be a slight blackening of some parts the
coals. This is normal and helps enhance the realistic coal fire look.
If your WNeocntdrerWfiroendnerefdirsesneerevdicsinsgervicing WYoounrdNeerficrtereisWreolniadbelyrfidreesisigrneelidabalynddebsuiigltnteodaafnudllybuteilst tteodadfeusllyigtne.sItfetdhedefisreighna. sIf btheeenfire has been only recently installed and fails to operate, you should call the installer to solve any problems. Check with the installer that installation has been carried out correctly, that the gas lines have been bled and gas cocks are turned on. If the problem is not related to the installation, please call your place of purchase and let them know what model you have installed and a description of the problem. If necessary, they will refer back to the manufacturer. If after some use the appliance fails to operate, you can telephone us direct: Phone: 1300 554 155
THIS APPLIANCE REQUIRES FRESH AIR TO OPERATE SAFELY. THE ROOM WHERE THIS APPLIANCE IS INSTALLED MUST HAVE PERMANENT VENTILATION FROM OUTDOORS. THIS VENTILATION MUST NOT BE MODIFIED.
6

OPERATING INSTRUCTIONS – Customer
The WNeocntdreerWfiroenhdaesrffiurellyhasutfoumllyaatiuctcoomnattrioclscoanntdromlsuasntdbemcuostnbnecctoendnteocgteads taongdahsaavnedghoaovde good batteries to operate. Before trying to turn on your fire for the first time check that it has been properly installed and tested by a qualified installer.
Turning the WNeocntdrerWfiroendOenrfire ON 1. Read the instructions. 2. Ensure the gas supply is turned on and the front switch set to REMOTE. Using the remote
control press the ON/OFF button. The unit should beep and the igniter spark, the pilot light and then the main burner ignite. If the unit has not been used for some time it may take a while for the gas to come through. OR 1. Using the control panel press slide the switch to ON. 2. The burner of the fire will light with a soft blue flame. Leave the fire on HIGH and after about ten minutes the top of the flames will become more orange and the coals will start to glow red like a real coal fire. 3. The fire can be managed by turning the flame down, setting the thermostat to raise or lower the flame or to turn the fire off when a preset temperature is reached. To turn the Fire off simply press the ON/OFF switch on the remote or slide the front switch to OFF.
Batteries, installation and replacement Remote Batteries: A battery icon appears on the display when the batteries are low. They should be replaced with 3 AAA batteries Unit Batteries: If the receiver batteries are low then no beep will be heard when it receives the on/off command from the remote. The appliance can be turned on and off with the front slide switch until the batteries are replaced. Remove the switch front cover by removing the two screws. Slide the switch to the OFF position. Open the battery chamber and fit 4 new AA batteries. Close the chamber, replace the front cover and slide the switch to REMOTE. WARNING: Do not attempt to replace batteries whilst the unit is hot. Allow it to cool down first if required. Note: Do not mix old and new batteries.
7

TECHNICAL DATA
Remote Control Supply voltage Ambient temperature ratings Radio frequency Receiver Supply voltage Ambient temperature ratings Radio frequency

4.5 V (three 1.5 V AAA batteries) 0-50 DEG C (32-122 DEG F) 315 MHz
6.0 V (four 1.5 V AA batteries) 0-60 DEG C (32-140 DEG F) 315 MHz

WARNING
The transmitter and receiver are radio frequency devices. Placing the receiver in or near metal may severely reduce the signal range.
ATTENTION!
· Turn “off” the main gas supply of the appliance during installation or maintenance of the receiver.
· Place the receiver’s 3 position slider switch in the “off” position during installation or maintenance.
· Turn “off” main gas supply to the appliance prior to removing or reinserting the batteries in the receiver.

8

SYSTEM DESCRIPTION
The Proflame Remote Control System consists of two elements. 1. Proflame transmitter. 2. Proflame receiver and wiring harness to connect the receiver to the gas valve stepper
motor. TRANSMITTER (REMOTE CONTROL WITH LCD DISPLAY) The Proflame Transmitter uses a streamline design with a simple button layout and informative LCD display (Fig.1) The Transmitter is powered by 3 AAA type batteries. A Mode Key is provided to index between the features and a thermostat key is used to turn on/off or index through thermostat functions (Fig 1&2)
Fig. 1: Proflame Transmitter.
Fig. 2: Transmitter LCD display.
9

SYSTEM DESCRIPTION
RECEIVER The Proflame Receiver (Fig. 3) connects directly to the gas valve and stepper motor with a wiring harness. The Receiver is powered by 4 AA type batteries. The receiver accepts commands via radio frequency from the transmitter to operate the appliance in accordance with the particular Proflame system configuration. The receiver three position slider switch can be set to one of three positions. ON (Manual Override), Remote (Remote Control) or Off.
Fig.3: Proflame Receiver body.
INSTALLATION
Hearth Mounting 1. Connect the wiring harness to the back of the Receiver. 2. Install the 4 AA type batteries in the battery compartment with the correct polarity. 3. Make sure the receiver and cover plate words “ON” and “UP” are on the same side. 4. Place the slider into the cover plate. 5. Align the slider with the switch on the receiver and couple the switch into the slider. 6. Using the two screws provided, secure the cover plate to the receiver. AC/DC Power Pack Your Nectre Wonderfire comes with a AC switch mode power pack which is required to be plugged into a separate 10amp 240VAC outlet. Output = 7.5V DC 600Ma Input = 100-240V ac 50/60Hz Short circuit and overload protection Batteries are required in the receiver model for the Nectre Wonderfire to operate. It is recommended that the batteries in both the remote and receiver are replaced at the beginning of each new winter season to ensure safe and reliable operation of your Nectre Wonderfire. NOTE: The Nectre Wonderfire has been manufactured to operate on batteries only when there is a power failure. Battery life will be significantly reduced.
10

INSTALLATION (continued)
Connecting to the Gas Valve The wiring harness for the Proflame GTM system has two wires labeled “TH” & “TPTH”. Connect the wires to the gas valve as labeled. (TH to TH and TPTH to TPTH). Additionally there is a connector labeled “Motor”. Connect this “Motor” connector to the stepper motor on the gas valve (Fig. 5).
Fig.5: Wiring diagram
11

OPERATING PROCEDURE
Initialising the system for the first time Temperature Indication Display
Fig. 6: Remote Control display in Faranheit and Celcius
Fig. 7: Remote Control display 12

OPERATING PROCEDURE (continued)
Turn on the appliance Turn off the appliance Remote Flame Control
Fig. 8
Fig. 9 13

OPERATING PROCEDURE (continued)
Room Thermostat (Transmitter Operation)

Fig. 10 Smart Thermostat (Transmitter Operation)

Fig. 11

Fig. 12: Smart flame function

Fig. 13

14

OPERATING PROCEDURE (continued)
Key Lock
Low Battery Power Detection

Fig. 18

Manual bypass of the remote system 15

Fig. 19

OPERATING PROCEDURE (continued) WARNING CAUTION
16

INSTALLATION INSTRUCTIONS
TO THE INSTALLER
This appliance must only be installed by an authorized person in accordance with these instructions and with the gas installation code. Please install the batteries and test the appliance to ensure correct operation as part of the installation. If you have any questions please contact Glen Dimplex Australia.
Preliminary · This appliance must be installed by an Authorised person. · This appliance must be installed in accordance with the Gas Installation Code AS5601 Clauses
5.12.13.2 to 5.12.13.5. · This appliance must be installed in accordance with; the manufactures installation instructions,
Municipal building codes, and any other relevant statutory regulations · TWhoenNdeercfitree GWaosnFdiererfiirseoGnalystFoirbeeisusoendlywtoithbenautsuerdalwgiaths.nPalteuarsael graefse.rPtloeathsee refer to the
“Servicing Details” section of these instructions. · It is recommended that a secondary guard complying with AS 2286 be installed. · The guard is fitted to this appliance to reduce the risk of fire or injury from burns and no part of
it should be permanently removed. For protection of young children or the infirm, a secondary guard is required. · Ensure that loose fabrics such as curtains and furniture cannot touch the appliance. It is recommended that a fire guard be used with the appliance. · The overall dimensions of the fire is 465mm wide (front), 325mm wide (rear) x 250mm Deep x 320mm high. (See below for minimum fire place dimensions). · The appliance misainysbtaelliendstwaliltehdthineaWnoenxdisetrinfigreofpaennafsirseisptleadceco(ansveacTtoyrpebo1xappliance), in an e(axsisTtyinpgefi2reapplapclieanwcieth) the Nectre fan assisted convector box (as a Type 1 appliance) or in a purpose built enclosure with the Nectre fan assisted convector (zero clearance) box (as Type 2 appliance). · WIf fhitetinngfittthinegWthoendWeorfnirdeewrfiitrhe twhiethFtFhBe fFirFeBbofixre, bpolexa,speleaalsoe raelsfeorrteofethr etoInthsteruincstitornusctfiorntshfeo”rNtheectre “WWoonnddeerfrifirereFFFFBB”” · Packaging and transit protection must be removed from the appliance prior to installation. This includes pallet, plastic wrap, temporary labels and foam protection.
THIS APPLIANCE REQUIRES FRESH AIR TO OPERATE SAFELY. THE ROOM WHERE THIS APPLIANCE IS INSTALLED MUST HAVE PERMANENT VENTILATION FROM OUTDOORS, IN ACCORDANCE WITH THE VENTILATION REQUIREMENTS OF AS/NZS 5601.
17

INSTALLATION INSTRUCTIONS (continued)
Installer · The Wonder fire (type 1) must be installed in a fire resistive fire place with a proved draught. · The chimney must be swept and inspected to see if it is in sound condition. · The chimney must be a minimum area of 22 000mm2 (e.g. 150x150mm if masonry or 150mm
diameter if round metal flue). · NOTE ­ WHERE THE APPLIANCE IS INSTALLED INTO A MASONARY FIREPLACE A
FABRICATED FLUE MUST BE USED. · An approved 150mm diameter Gas Cowl must be fitted. · The flue or chimney of an coopmepnregsassiofnire must be kept clear at all times. Devices which close or
temporally close the flue or chimney are not permitted. (e.g. a damper must be removed or securely disabled in the fully open position.) · If these conditions are met the chimney should usually provide satisfactory draw. In any event, the chimney and final installation must be tested for spillage into the room. This can be done by lighting a paper fire in the fireplace (before the appliance is installed) and holding a smoking twist of paper or a smoking match by the front of the fireplace. Air conditioning vents near the fireplace may also cause spillage. · The fireplace must be at least 470mm wide (front), 325mm wide (rear) x 240mm Deep x 400mm high to suit the Type 1 burner. · The room must have total fixed ventilation equal to the chimney / flue area. · Refer also to “Wonderfire FFB Convector Box” instructions if fitting a Convector Box.
Fitting the unit · The unit should be fixed to the base of the fireplace with a screw to each front corner of the
burner. · Remove the front trim taking care of the wiring to the battery box or unplugging if necessary.
Gas · Gas connection is to a ½” BSP barrel union connected to the control valve. This is located
centrally under the unit. Take care to not damage the wiring loom · Thoroughly blow out the supply pipe to clear any dust and debris. · Ensure all connections are gas tight. · Note: Do not bring the gas supply down the active chimney.
Coals The Nectre Wonderfire has ceramic coals and a burner designed to appear like a wood/ coal fire. The unit is supplied with the ceramics assembled ready for operation. · When the unit is unpacked check that no damage has occurred in transport. · Carefully place the ceramic coal assembly on top of the burner making sure that it sits in place
correctly. · No other coals should be added as this will adversely affect the performance of the fire. · Wash hands after handling the coals as they may contain toxic dyes.
18

INSTALLATION INSTRUCTIONS (continued)
· An AGA approved 150mm diameter Gas Cowl must be fitted. FITTIN·G TThOe AfluNe oErXcIhSimTnINeyGoOf aPnEoNpeFnIgRaEsPfiLreAmCuEst-bTe YkePpEt c1lear at all times. Devices which close or
temporally close the flue or chimney are not permitted. (e.g. a damper must be removed or securely disabled in the fully open position.) If install·ingIfththeeWseoncodnedrfiitrieonbsuarnreerminettothaencehximistninegy fishreopulladcues, uthailslyisprcolvaisdseedsaatissfaacTtyoprye d1raawp.pIlniaanncey event, and the mathneuaclhviemrnsieoynawnidthfiOnaDlSin(sOtaxlylagteionnDmeupslet tbioenteSsytsetdemfo)r psiploiltlamgeusint tboethueserdoo. m. This can be done by lighting a paper fire in the fireplace (before the appliance is installed) and holding a smoking The fireplactweisetnocflopsaupreermour sat sbmeofikreingremsisatticvhe bayndthme ufrsotnht aovfethaepfirroevpeladcder.aAuigr hcot/nwdoitrikoinnigngchviemnntseyn.ear the fireplace may also cause spillage. The chimney must be swept and inspected to see if it is in sound condition. · The fireplace must be at least 470mm wide (front), 325mm wide (rear) x 250mm Deep x The chimne4y00mmumst hbieghatmo isnuimit tuhme Tayrepae o1f b2u2r,n0e0r0. mm2 (i.e. a minimum of 150x150mm if square or 150mm·diaTmheteroroifmromunudst),haanvdemtoutaslt feixxetednvdentotilathioenigehqtuoaflatot ltehaestch2.im4mne. y / flue area. · Refer also to “Wonderfire FFB Convector Box” instructions if fitting a Convector Box.
Fitting the unit · The unit should be fixed to the base of the fireplace with a screw to each front corner of the
burner.
Gas · Gas connection is to a ½” BSP male fitting connected to the RHS of the valve. It is located
100mm from front, 45mm up from floor and 170mm in from front RH corner of the appliance · Thoroughly blow out the supply pipe to clear any dust and debris. · Ensure all connections are gas tight. · Note: Do not bring the gas supply down the active chimney.
Coals The WONDERFIRE has ceramic coals and a burner designed to appear like a coal fire. · The unit is supplied with the ceramics assembled ready for operation. · When the unit is unpacked check that no damage has occurred in transport. · Carefully place the ceramic coal assembly on top of the burner making sure that it sits in place
correctly. · No other coals should be added as this will adversely affect the performance of the fire. · Wash hands after handling the ceramic base or coal assembly.
Commissioning · Once the fire is fitted and connected to the gas, test the unit’s operation. · After 10 minutes operation from cold, test for fireplace spillage, i.e. all products of combustion
are entering the flue, by traversing the perimeter of the opening or canopy, using a smoke generator (E.g. a smoking twist of paper or smoke match).
189

COMMISSIONING
· Once the fire is fitted and connected to the gas, the air bled from the supply pipe, prepare to test the unit’s operation.
· Read pages 3-11 of this installation instructions first.
· Ensure the switch on the battery pack is in the “Off” position. Remove the plastic battery box cover (two screws) and fit 4 AA 1.5 volt batteries. A mains adapter can also be connected. Turn the gas supply on.
· Place the slider switch to the “Remote” position. Insert the end of a paper clip or other similar object into the hole marked PRG on the front cover. The receiver will beep 3 times.
· Insert the 3 AAA batteries in the remote controller. Push the “On” button. The receiver will beep 4 times. The remote controller is a radio operated unit, so needs to be in the proximity of the appliance but not necessarily pointing at it.
· Press the ON/OFF key on the remote. The appliance will beep once and the igniter should spark. It may take some time for the air to bleed from the system through the pilot. (a hand held gas lighter can be used to speed up this process). Ensure the thermometer symbol is neither “On” or “Smart” by pressing the thermostat key on the remote. Test the Hi to Low operation using the “Up/Down” button on the remote.
· After 10 minutes operation from cold, test for fireplace spillage, i.e. all products of combustion are entering the flue, by traversing the perimeter of the opening or canopy, using a smoke generator (e.g. a smoking twist of paper or smoke match).

MAINTENANCE / FAULT FINDING

It is recommended that new batteries be installed at the beginning of the heating season. Depending on the amount of use it is recommended that the unit be checked and serviced by a qualified gas fitter at the beginning of the heating season.
Please refer to the fault finding table as a trouble shooting guide.
Please refer to the section “Caring for Your Nectre Wonderfire” for user maintenance.

SERVICING DETAILS

The following notes are to assist a serviceman in the event of a malfunction.

· Servicing must only be carried out by authorised personnel.

· Spare parts and advice are available from Pecan Engineering Pty Limited.

· See also the Fault Finding chart.

· To Check Burner Pressure

· Gas consumption is 35 MJ/hr – Natural Gas Only.

· Test point pressures .88 kPa

· GAS CONNECTION ­ 15mm (1/2″) Compression union

· ELECTRICAL CONNECTION ­ 3 Pin 10 Amp GPO plug

· POWER RATING OF APPLIANCE ­ 230V 50Hz 0.40Amp

· Working pressure required to operate appliance

Natural gas 1.13kPa ­ 3.45kPa

1290

SERVICING DETAILS (continued)
GAS CONTROL ­ Proflame 885 The SIT electronic gas control and valve is situated under the burner tray. To access; remove the coals and disconnect the gas supply. Remove the burner and place upside down on a flat surface covered with old newspaper. All wiring diagram is connected by non interchangeable plugs and sockets. The burner pressure test point is on the front centre of the valve. It is the lower test point, the upper being the inlet gas pressure. Remove test point plug and connect manometer. Switch the gas and appliance on. Take pressure reading once unit is running and it should be within tolerance. Turn unit and gas off, disconnect manometer and tighten test point plug. BURNER PRESSURE ADJUSTMENT Burner test point pressures must be checked whilst appliance is running. Pressures are not adjustable. Pilot pressure is adjustable.
201

SERVICING DETAILS (continued)
BURNER
To access the burner remove the coals. The burner is glued in to the burner tray. Examine it for any damage and check the venturi at the rear for lint and dust. Carefully clean as required. Ensure that the main injector is located centrally with respect to the venturi. PILOT
The pilot is located at the front of the burner. The spark gap should be 2 to 3mm. When servicing the fire, be sure to clean the air intake hole of the pilot light. AERATION ADJUSTMENTS
The aeration is factory set and fixed on all burners and should not be adjusted..
GAS VALVE REMOVAL
1. Turn off mains power to appliance. 2. Allow to cool 3. Lift up and off media set from burner assembly 4. Remove lower panel. 5. Turn off gas isolation valve to heater. 6. Unscrew burner retaining screws at front. 2 off. 7. Lift burner for access. 8. Disconnect heater from gas isolation valve. 9. Remove burner from appliance 10. Disconnect burner gas pipe from outlet of valve. 11. Disconnect pilot gas tube (recommend firebox end is disconnected). 12. Disconnect sparker and flame sense lead from valve. 13. Disconnect gas pipe assembly. 14. Remove screws holding valve 15. Remove gas pipe 16. Remove valve. To refit reverse instructions ­ Note ensure injector lines up correctly with burner entry port when refitting.
ROOM AIR FAN REPLACEMENT
1. Isolate power supply from appliance. 2. Remove front trim 3. Slide out fan assembly. 4. Disconnect wires and remove fan and fan slide plate.
HEAT EXCHANGER CLEANING
Under normal operation the heater exchanger requires minimal cleaning. Excessive dust, fibres pet / animal hair may reduce the heat exchangers performance. The room air side of the heat exchanger can be cleaned by compressed air and vacuuming around the entry / exit points. The flue gas side of the heat exchanger under normal operation should not require cleaning. Where cleaning or blockage removal is required, compressed air and brushes can be used to remove the restriction.
212

FAULT FINDING CHART

Fault
Igniter does not spark.

Possible Cause
Spark rod at pilot light shorting. Faulty spark cable. Spark cable disconnected.

Corrective Action
Clean Insulator or replace If damaged. Replace (with genuine part only). Reconnect.

Igniter sparks but No ignition at pilot light.

Low batteries. No Gas.

Replace batteries with new good quality ones. Check supply. Check AC/DC Power Pack is plugged in and turned on.

Gas ignites at Pilot light but goes out after 5 to 10 seconds.

Air in line. Pilot light injector blocked.
Low gas pressure Pilot light air intake blocked (yellow pilot flame).

Flame sensor cable disconnected.

Purge gas line. Note: reset Igniter by pressing the on/off switch. Clear blockage or replace pilot light.
Check incoming gas supply pressure. Clear Pilot Light air intake hole(s) Inspect cable and reconnect.

Gas ignites at main Problem with the pilot light. burner but goes out.

See above.

Remote does not communicate

Low batteries. Gas supply line too long and/or too small. Gas supply line partly blocked.

Replace batteries with new good quality ones. Check gas pipe size against AGA code for the Mjoule rating of appliance.
Clear blockage.

Low Batteries.

Replace batteries. Check AC/DC Power Pack.

AC/DC Power Pack faulty or not

Change to “Remote”.

turned on Unit Switch is “On” or “Off”.

223

SEQUENCE OF OPERATION
1. Remote control calls for heat and sends signal. 2. Signal received by receiver. Beep sound should be audible from appliance. 3. Receiver performs internal safety check. 4. Gas control actuates pilot gas and starts ignition of pilot. 5. Ignition sparks for pilot. 6. Upon pilot lighting flame sensing occurs and sparking stops. 7. Main valve opens allowing main burner to cross ignite from pilot. 8. Heater will operate as per remote settings. 9. Remote control sends signal to stop heat. 10. Signal received by receiver. Audible beep from appliance should be heard. 11. Gas control turns off main burner and pilot.
REGULATOR ADJUSTMENT & CONVERSION DETAILS
Regulator where fitted is not adjustable ­ refer valve adjustments. Appliance is Natural gas only ­ conversion not permitted.
234

WIRING DIAGRAM
245

26

27

GLEN DIMPLEX AUSTRALIA PTY LTD
ABN 69 118 275 460
Head Office/HFeaacdtOofrfiyc/eShowroom 8 L1ak3e4v0iewFeDrrnivter,eSecoGreuslblyy,RVIdC. 3179 Scoresby Vic 3179
Ph: 1300 554 155 Fax: (03) 8706 2001

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